OPTICAL WAVEGUIDE, MANUFACTURING METHOD OF OPTICAL WAVEGUIDE, AND HEAD-MOUNTED DISPLAY DEVICE
20220066214 · 2022-03-03
Assignee
Inventors
Cpc classification
International classification
Abstract
The disclosure provides an optical waveguide, a manufacturing method of an optical waveguide, and a head-mounted display device. The optical waveguide has a first optical region and a second optical region for transmitting an image beam. The optical waveguide includes a plate body, multiple first light-guiding optical elements, and multiple optical microstructures. The first light-guiding optical elements are disposed in parallel lines on a light-guiding plane inside the plate body. The light-guiding plane is located in the first optical region, and there is a spacing between the adjacent first light-guiding optical elements. The image beam transmitted to the light-guiding plane is separated into multiple sub image beams, and the transmission paths of the sub image beams are at least partially different. The optical coupling-out structure is disposed in the plate body and is located in the second optical region.
Claims
1. An optical waveguide, comprising: a first optical region and a second optical region for transmitting an image beam, a plate body, a plurality of first light-guiding optical elements, and a plurality of optical coupling-out structures, wherein: the plate body comprises a light-entering side, wherein the first optical region is located between the light-entering side and the second optical region; the first light-guiding optical elements are disposed in parallel lines on a light-guiding plane in the plate body, wherein the light-guiding plane is located in the first optical region, a spacing exists between the adjacent first light-guiding optical elements, the image beam transmitting to the light-guiding plane is separated into a plurality of sub image beams, transmission paths of the sub image beams are at least partially different, and the sub image beams in the first optical region are transmitted via total reflection to the second optical region; and the optical coupling-out structures are disposed in the plate body and are located in the second optical region.
2. The optical waveguide according to claim 1, wherein the first light-guiding optical elements are a partially reflective layer, when the image beam transmits to each of the first light-guiding optical elements, part of the image beam penetrates each of the first light-guiding optical elements to form a first sub image beam, and another part of the image beam is reflected by each of the first light-guiding optical elements to form a second sub image beam, and the first sub image beam and the second sub image beam are adapted to form the sub image beams.
3. The optical waveguide according to claim 1, wherein the first light-guiding optical elements are a mirror reflection layer, when the image beam transmitting to each of the first light-guiding optical elements, the image beam reflected by the first light-guiding optical elements forms a first partial image beam, the image beam passing through the spacing between the two adjacent first light-guiding optical elements forms a second partial image beam, and the first partial image beam and the second partial image beam are adapted to form the sub image beams.
4. The optical waveguide according to claim 1, wherein a size of each of the first light-guiding optical elements is smaller than 2 mm.
5. The optical waveguide according to claim 1, wherein the plate body comprises a first surface and a second surface facing each other, and the light-guiding plane is located between and parallel to the first surface and the second surface.
6. The optical waveguide according to claim 5, wherein the optical coupling-out structures are a plurality of optical microstructures, each of the optical microstructures respectively comprises an optical surface, the optical surfaces of the optical microstructures are respectively inclined with respect to the light-guiding plane, and the optical waveguide further comprises: a plurality of second light-guiding optical elements, located on the optical surfaces of the optical microstructures, wherein the second light-guiding optical elements are adapted to reflect at least part of the sub image beams, wherein another part of the sub image beams continues to be transmitted in the plate body, and the another part of the sub image beams leaves the plate body from the second surface after being reflected by the second light-guiding optical elements.
7. The optical waveguide according to claim 6, wherein a distance between the two adjacent second light-guiding optical elements is less than or equal to 4 mm.
8. The optical waveguide according to claim 6, wherein the plate body comprises: a first structure layer, comprising a plurality of first inclined surfaces and a plurality of first connecting surfaces, wherein each of the first connecting surfaces is connected to different ends of the adjacent first inclined surfaces to form a first zigzag structure; and a second structure layer, comprising a plurality of second inclined surfaces and a plurality of second connecting surfaces, wherein each of the second connecting surfaces is connected to different ends of the adjacent second inclined surfaces to form a second zigzag structure, the second inclined surfaces correspond to the first inclined surfaces, the second connecting surfaces correspond to the first connecting surfaces, such that the first zigzag structures match with the second zigzag structures to form the optical microstructures, and the second inclined surfaces are in contact with the first inclined surfaces to form the optical surfaces of the optical microstructures.
9. The optical waveguide according to claim 8, wherein the first structure layer further comprises a first plane, the second structure layer further comprises a second plane, and the second plane and the first plane are in contact with each other to form the light-guiding plane.
10. A manufacturing method of an optical waveguide adapted to transmit an image beam, the manufacturing method of the optical waveguide comprising: providing a first structure layer, wherein the first structure layer comprises a first plane; providing a second structure layer, wherein the second structure layer comprises a second plane; forming a plurality of first light-guiding optical elements on the first plane or the second plane, wherein a spacing exists between the adjacent first light-guiding optical elements; and connecting the first structure layer with the second structure layer, such that the first plane and the second plane are in contact with each other to form a light-guiding plane, wherein the image beam transmitting to the light-guiding plane is separated into a plurality of sub image beams, transmission paths of the sub image beams are at least partially different, and the sub image beams are transmitted in a first optical region via total reflection.
11. The manufacturing method of the optical waveguide according to claim 10, wherein the first structure layer comprises a plurality of first inclined surfaces and a plurality of first connecting surfaces, wherein each of the first connecting surfaces is connected to different ends of the adjacent first inclined surfaces to form a first zigzag structure, the second structure layer comprises a plurality of second inclined surfaces and a plurality of second connecting surfaces, wherein each of the second connecting surfaces is connected to different ends of the adjacent second inclined surfaces to form a second zigzag structure, and the manufacturing method of the optical waveguide further comprises: forming a plurality of second light-guiding optical elements on the first inclined surfaces of the first structure layer or the second inclined surfaces of the second structure layer, wherein the second light-guiding optical elements are adapted to allow part of the image beam to pass therethrough and reflect another part of the image beam; and corresponding the second inclined surface to the first inclined surface, corresponding the second connecting surface to the first connecting surface, such that the first zigzag structures match with the second zigzag structures to form a plurality of optical microstructures, and the second inclined surfaces are in contact with the first inclined surfaces to form a plurality of optical surfaces of the optical microstructures after connecting the first structure layer with the second structure layer.
12. The manufacturing method of the optical waveguide according to claim 11, wherein the optical waveguide comprises the first optical region and a second optical region, a plate body comprises a light-entering side, wherein the first optical region is located between the light-entering side and the second optical region, the first plane and the second plane are located in the first optical region, and the optical microstructures are located in the second optical region.
13. The manufacturing method of the optical waveguide according to claim 10, further comprising: providing a bonding layer, adapted to connect the first structure layer with the second structure layer, wherein a difference between a refractive index of the bonding layer and a refractive index of the first structure layer is less than 0.01, and a difference between a refractive index of the bonding layer and a refractive index of the second structure layer is less than 0.01.
14. The manufacturing method of the optical waveguide according to claim 10, wherein a size of each of the first light-guiding optical elements is smaller than 2 mm.
15. A head-mounted display device, configured to be disposed in front of at least one eye of an user, comprising a display unit and an optical waveguide, wherein the display unit is adapted to provide an image beam; and the optical waveguide comprises a first optical region and a second optical region for transmitting the image beam, a plate body, a plurality of first light-guiding optical elements, and a plurality of optical coupling-out structures, wherein: the plate body comprises a light-entering side, wherein the first optical region is located between the light-entering side and the second optical region; the first light-guiding optical elements are disposed in parallel lines on a light-guiding plane in the optical waveguide, wherein the light-guiding plane is located in the first optical region, a spacing exists between the adjacent first light-guiding optical elements, the image beam transmitting to the light-guiding plane is separated into a plurality of sub image beams, transmission paths of the sub image beams are at least partially different, and the sub image beams in the first optical region are transmitted via total reflection to the second optical region; and the optical coupling-out structures are disposed in the plate body and are located in the second optical region.
16. The head-mounted display device according to claim 15, wherein the first light-guiding optical elements are a partially reflective layer, when the image beam transmits to each of the first light-guiding optical elements, part of the image beam penetrates each of the first light-guiding optical elements to form a first sub image beam, and another part of the image beam is reflected by each of the first light-guiding optical elements to form a second sub image beam, and the first sub image beam and the second sub image beam are adapted to form the sub image beams.
17. The head-mounted display device according to claim 15, wherein the first light-guiding optical elements are a mirror reflection layer, when the image beam transmits to each of the first light-guiding optical elements, the image beam reflected by the first light-guiding optical elements forms a first partial image beam, the image beam passing through the spacing between the two adjacent first light-guiding optical elements forms a second partial image beam, and the first partial image beam and the second partial image beam are adapted to form the sub image beams.
18. The head-mounted display device according to claim 15, wherein a size of each of the first light-guiding optical elements is smaller than 2 mm.
19. The head-mounted display device according to claim 15, wherein the plate body comprises a first surface and a second surface facing each other, and the light-guiding plane is located between and parallel to the first surface and the second surface.
20. The head-mounted display device according to claim 19, wherein the optical coupling-out structures are a plurality of optical microstructures, each of the optical microstructures respectively comprises an optical surface, the optical surfaces of the optical microstructures are respectively inclined with respect to the light-guiding plane, and the optical waveguide further comprises: a plurality of second light-guiding optical elements, located on the optical surfaces of the optical microstructures, and adapted to reflect at least part of the sub image beams, wherein another part of the sub image beams continues to be transmitted in the plate body, and the another part of the sub image beams leaves the plate body from the second surface after being reflected by the second light-guiding optical elements.
21. The head-mounted display device according to claim 19, wherein a distance between the two adjacent second light-guiding optical elements is less than or equal to 4 mm.
22. The head-mounted display device according to claim 20, wherein the plate body comprises: a first structure layer, comprising a plurality of first inclined surfaces and a plurality of first connecting surfaces, wherein each of the first connecting surfaces is connected to different ends of the adjacent first inclined surfaces to form a first zigzag structure; and a second structure layer, comprising a plurality of second inclined surfaces and a plurality of second connecting surfaces, wherein each of the second connecting surfaces is connected to different ends of the adjacent second inclined surfaces to form a second zigzag structure, the second inclined surfaces correspond to the first inclined surfaces, the second connecting surfaces correspond to the first connecting surfaces, such that the first zigzag structures match with the second zigzag structures to form the optical microstructures, and the second inclined surfaces are in contact with the first inclined surfaces to form the optical surfaces of the optical microstructures.
23. The head-mounted display device according to claim 22, wherein the first structure layer further comprises a first plane, the second structure layer further comprises a second plane, and the second plane and the first plane are in contact with each other to form the light-guiding plane.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are included to provide a further understanding of the disclosure, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the disclosure and, together with the description, serve to explain the principles of the disclosure.
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
DESCRIPTION OF THE EMBODIMENTS
[0025] In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings which form a part hereof, and in which are shown by way of illustration specific embodiments in which the disclosure may be practiced. In this regard, directional terminology, such as “top,” “bottom,” “front,” “back,” etc., is used with reference to the orientation of the Figure(s) being described. The components of the present disclosure can be positioned in a number of different orientations. As such, the directional terminology is used for purposes of illustration and is in no way limiting. On the other hand, the drawings are only schematic and the sizes of components may be exaggerated for clarity. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the present disclosure. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless limited otherwise, the terms “connected,” “coupled,” and “mounted” and variations thereof herein are used broadly and encompass direct and indirect connections, couplings, and mountings. Similarly, the terms “facing,” “faces” and variations thereof herein are used broadly and encompass direct and indirect facing, and “adjacent to” and variations thereof herein are used broadly and encompass directly and indirectly “adjacent to”. Therefore, the description of “A” component facing “B” component herein may contain the situations that “A” component directly faces “B” component or one or more additional components are between “A” component and “B” component. Also, the description of “A” component “adjacent to” “B” component herein may contain the situations that “A” component is directly “adjacent to” “B” component or one or more additional components are between “A” component and “B” component. Accordingly, the drawings and descriptions will be regarded as illustrative in nature and not as restrictive.
[0026]
[0027] Specifically, as shown in
[0028] For example, the optical waveguide 100 may be made by the following steps. First, as shown in
[0029] Next, a plurality of first light-guiding optical elements 120 are formed on the first plane PS1 of the first structure layer 111 or the second plane PS2 of the second structure layer 112. Specifically, as shown in
[0030] Meanwhile, a plurality of second light-guiding optical elements 140 are respectively formed on the first inclined surfaces IS1 of the first structure layer 111 or respectively formed on the second inclined surfaces IS2 of the second structure layer 112. Specifically, as shown in
[0031] Next, a bonding layer 113 is provided for connecting the first structure layer 111 with the second structure layer 112, making the first plane PS1 of the first structure layer 111 correspond to the second plane PS2 of the second structure layer 112, the second inclined surfaces IS2 of the second structure layer 112 correspond to the first inclined surfaces IS1 of the first structure layer 111, and the second connecting surfaces LS2 correspond to the first connecting surfaces LS1, such that the first plane PS1 and the second plane PS2 are in contact with each other to form a light-guiding plane PL, and that the first zigzag structures ZS1 may match with the second zigzag structures ZS2 to form a plurality of optical microstructures 130, in which a plurality of optical surfaces OP of the optical microstructures 130 are formed by contacting the second inclined surface IS2 with the first inclined surface IS1. With such configuration, after connecting the first structure layer 111 with the second structure layer 112, the plate body 110 of the optical waveguide 100, the first light-guiding optical elements 120, and the optical microstructures 130 are formed. The bonding layer 113 is, for example, a colloid or glue. The difference between the refractive index of the bonding layer 113 and that of the first structure layer 111 is less than 0.01, and the difference between the refractive index of the bonding layer 113 and that of the second structure layer 112 is also less than 0.01.
[0032] Furthermore, as shown in
[0033]
[0034] The optical path of the image beam IB transmitting through the optical waveguide 100 is further explained below in cooperation with
[0035]
[0036] Moreover, as shown in
[0037] Next, as shown in
[0038] More specifically, the distance between the second light-guiding optical elements 140 must be defined according to the size of the pupil of the human eye. When the distance between the second light-guiding optical elements 140 is smaller, after travelling to the second light-guiding optical element 140, the image beam IB can be coupled out of the optical waveguide 100 in a more densely way to be transmitted to the human eye. For example, the second light-guiding optical elements 140 are, for example, optical film patterns, and the distance between two adjacent second light-guiding optical elements 140 is less than or equal to 4 mm, and the minimum distance refers to the distance from the center of one second light-guiding optical element 140 to the center of another adjacent second light-guiding optical element 140. And, as shown in
[0039] In this way, through the configuration of the first light-guiding optical elements 120 in the first optical region OR1 in this embodiment, the image beam IB transmitting to the light-guiding plane PL is separated into the sub image beams SB, increasing effectively the density and uniformity of the image beam IB. Therefore, the image beam IB may be transmitted to the second light-guiding optical elements 140 in the second optical region OR2 in a more densely way, improving the density and uniformity of the sub image beams SB when leaving the optical waveguide 100, increasing the uniformity of the image seen by the human eye, and reducing the occurrence of missing blocks or dark areas in the images. Thus, the image transmitted to the human eyes through the optical waveguide 100 in the head-mounted display device 200 has a high uniformity and good image quality.
[0040]
[0041] In this way, through the configuration of the first light-guiding optical elements 320, the image beam IB transmitting to the light-guiding plane PL of the optical waveguide 300 may be divided into the sub image beams SB, thereby increasing effectively the density and uniformity of the image beam IB, such that the optical waveguide 300 also achieves the effects and advantages similar to the aforementioned optical waveguide 100, which will not be repeated here. Moreover, when the optical waveguide 300 is applied to the head-mounted display device 200, the head-mounted display device 200 also achieves similar effects and advantages, which will also not be repeated here.
[0042] In summary, the embodiments of the disclosure have at least one of the following advantages or effects. Through the configuration of the first light-guiding optical element in the embodiments of the present disclosure, the image beam transmitting to the light-guiding plane is separated into the sub image beams, increasing effectively the density and uniformity of the image beam. Therefore, the image beam may be transmitted via a full reflection in the plate body in a more densely way, generating various transmission paths, such that the image beam may be transmitted to the second light-guiding optical elements of the second optical region. Such configuration improves the density and uniformity of the sub image beams when leaving the optical waveguide, increasing the uniformity of the image seen by the human eye, and reducing the occurrence of missing blocks or dark areas in the images. Thus, the image transmitted to the human eyes through the optical waveguide in the head-mounted display device has a high uniformity and good image quality.
[0043] The foregoing description of the preferred embodiments of the disclosure has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise form or to exemplary embodiments disclosed. Accordingly, the foregoing description should be regarded as illustrative rather than restrictive. Obviously, many modifications and variations will be apparent to practitioners skilled in this art. The embodiments are chosen and described in order to best explain the principles of the disclosure and its best mode practical application, thereby to enable persons skilled in the art to understand the disclosure for various embodiments and with various modifications as are suited to the particular use or implementation contemplated. It is intended that the scope of the disclosure be defined by the claims appended hereto and their equivalents in which all terms are meant in their broadest reasonable sense unless otherwise indicated. Therefore, the term “the disclosure”, “the present disclosure” or the like does not necessarily limit the claim scope to a specific embodiment, and the reference to particularly preferred exemplary embodiments of the disclosure does not imply a limitation on the disclosure, and no such limitation is to be inferred. The disclosure is limited only by the spirit and scope of the appended claims. The abstract of the disclosure is provided to comply with the rules requiring an abstract, which will allow a searcher to quickly ascertain the subject matter of the technical disclosure of any patent issued from this disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. Any advantages and benefits described may not apply to all embodiments of the disclosure. It should be appreciated that variations may be made in the embodiments described by persons skilled in the art without departing from the scope of the present disclosure as defined by the following claims. Moreover, no element and component in the present disclosure is intended to be dedicated to the public regardless of whether the element or component is explicitly recited in the following claims.