Passive illuminated grille

Abstract

A vehicle grille assembly is disclosed that is passively illuminated by accent lighting sources provided in a corresponding headlamp assembly. A primary light guide in communication with a light source and a secondary light guide is disposed within the vehicle grill. The secondary light guide receives light from the primary light guide to illuminate a portion of the vehicle grille.

Claims

1. A method of assembling a vehicle front accent light assembly comprising: forming a headlamp with an accent light source and a primary light guide; forming a grille assembly with a secondary light guide; and forming a joint between an open end of the primary light guide to an open end of the secondary light guide to enable transmission of light from the accent light source through the primary light guide into the secondary light guide.

2. The method as recited in claim 1, wherein forming the joint further comprises forming the joint at an interface between the headlamp assembly and the grille assembly to include a black coated portion for preventing light leakage.

3. The method as recited in claim 1, wherein forming the grille assembly further comprises thermoforming a partial metalized film on grille surfaces and forming the secondary light guide proximate the partial metalized film.

4. The method as recited in claim 1, wherein forming the headlamp further comprises forming a plurality of first optic features within the primary light guide that are configured to direct light outward from the light guide.

5. The method as recited in claim 4, wherein forming the grille assembly further comprises forming a plurality of second optic features within the secondary light guide configured to direct light outward from the secondary light guide.

6. The method as recited in claim 5, wherein the first plurality of light guides are formed with a first density along a length of the primary light guide and the second plurality of light guides are formed with a second density along a length of the second light guide, wherein the first density is less than the second density.

7. The method as recited in claim 1, further comprising forming a first channel within the headlamp and assembling the primary light guide into the first channel.

8. The method as recited in claim 7, further comprising forming a second channel within the grille assembly and assembling the secondary light guide into the second channel.

9. The method as recited in claim 7, further comprising applying a white reflector coating to an inner surface of the first channel to aid in directing light outward.

10. The method as recited in claim 8, further comprising applying a long persistence white coating to an inner surface of the second channel.

11. A method of assembling a vehicle front grille comprising: forming a grille assembly with a light guide; and forming a joint between an open end of a secondary light guide and a headlamp to enable transmission of light from the headlamp through into the light guide.

12. The method as recited in claim 11, wherein forming the joint further comprises forming the joint to include a black coated portion for preventing light leakage.

13. The method as recited in claim 11, wherein forming the grille assembly further comprises thermoforming a partial metalized film on grille surfaces and forming the light guide proximate the partial metalized film.

14. The method as recited in claim 11, wherein forming the grille assembly further comprises forming a plurality of optic features within the light guide configured to direct light outward from the secondary light guide.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a front view of a vehicle headlamp and grille assembly.

(2) FIG. 2 is an enlarged view of a portion of the front assembly.

(3) FIG. 3 is a schematic side view of an example headlamp assembly.

(4) FIG. 4 is a schematic side view of an example grille assembly.

(5) FIG. 5 is a schematic view of an interface between a primary light guide and a secondary light guide.

(6) FIG. 6 is a schematic view of a method of assembling a vehicle front assembly.

DETAILED DESCRIPTION

(7) Referring to FIGS. 1 and 2, an example vehicle front assembly 25 includes a grille assembly 14 between left and right headlamp assemblies 12A, 12B. Each of the headlamp assemblies 12A, 12B includes headlamps 18 and accent lighting features 32. The accent lighting features 32 are illuminated by an accent light source 16A, 16B. The accent lighting features 32 are active during operation of the vehicle separate and independent of operation of the headlamps 18. The accent light sources 16A, 16B project light into primary light guides 20A, 20B. The light guides distribute the light around the periphery of each of the headlamp assemblies 12A, 12B to provide a desired accent light feature. It should be appreciated, that although the example accent light feature is disposed about a periphery of the headlamp assemblies 12A, 12B that other orientations and routings are within the contemplation and scope of this disclosure.

(8) The example front assembly 25 includes illuminated portions of the grille assembly 14 with light transmitted from the accent light source 16. In one disclosed example, the grille assembly 14 includes an upper secondary light guide 36 and a lower secondary light guide 38. The upper and lower secondary light guides 36, 38 are in communication with the primary light guides 20A, 20B provided in each of the headlamp assemblies 12A, 12B.

(9) The example primary light guides 20A, 20B each includes an upper primary light guide 26A, 26B and a lower primary light guide 28A, 28B. The accent light source 16A, 16B is disposed between the upper and lower primary light guides 26A, 26B, 28A and 28B. Each of the upper and lower primary light guides 26A, 26B, 28A, 28B are joined to a corresponding one of the secondary light guides 36, 38 disposed within the grille assembly 14. The secondary light guides 36, 38 emit light that illuminates the grille assembly whenever the accent lighting features 32 are active. Light is communicated into the secondary light guides 36, 38 from both headlamp assemblies 12A, 12B and thereby both directions toward a center part of the grille assembly 14. According, the example grille assembly 14 is illuminated utilizing light from light source within the headlamp assemblies 12A, 12B and does not utilized an additional light generating source.

(10) Referring to FIGS. 3 and 4 with continued reference to FIGS. 1 and 2, the example headlamp assembly 12B is shown in cross-section and illustrates openings 40 and 42 for the corresponding upper and lower primary light guides 26B, 28B. The openings 40 and 42 are open to enable communication of light to corresponding openings 44 and 46 in the secondary light guides 36, 38 within the grille assembly 14.

(11) Referring to FIG. 5, with continued reference to FIG. 1-4, a joint 58 between an upper portion 26 of the primary light guide 20 and the upper secondary light guide 36 is schematically illustrated and is formed at an end wall 48 of the headlamp assembly 12. The end wall 48 in this example includes an opening 66 into which an end 68 of the upper portion 26 of the light guide 20 is inserted. The end 68 is attached to the end wall 48 by a weld or other attachment process. An area 56 where light crosses from the headlamp assembly 12 into the grille assembly 14 is painted or molded in black to prevent light from leaking into other surfaces of the grille assembly 14 or headlamp assembly 12. A grommet 64 may also be included at the joint 58 to provide additional blocking of light leakage into other portions of the grille assembly 14 and headlamp assembly 12.

(12) The primary light guide 26 includes a plurality of first optic features 60 to direct some light outward from the light guide as schematically shown by arrow 70. A majority of light is transmitted through the primary light guide 26 as is shown by arrow 72 to the secondary light guide 36.

(13) The secondary light guide 36 includes a second plurality of optic features 62 that direct light outward as is schematically shown by arrows 74. A lesser portion of light, schematically shown by arrows 76 is transmitted further along the light guide 36. The first plurality of optic features 60 within the primary light guide 26 is different than the second plurality of optic features 62 within the secondary light guide 36. In this example, the difference between the first plurality of optic features 60 and the second plurality of optic features 62 is a density of the light guides along the length of the corresponding light guide. In this example, the primary light guide 26 includes a smaller density of optic features 60. The second group of optic features 62 is more densely populated to direct more light outward. Additional optic features 62 are provided within the secondary light guide 44 because it is further from the light source 16 and thereby benefits from the additional optic features to maintain a desired intensity and uniformity of illumination.

(14) The disclosed primary light guide 26 is disposed within a channel 78 formed in the headlamp assembly 12. The example channel 78 includes a white reflector coating schematically indicated at 80 that aids in directing light outward. A vacuum metalized layer may also be present that provides a desired chrome accent and appearance.

(15) The secondary light guide 36 is disposed within a channel, schematically shown at 82, and behind a metallized film, schematically shown at 84. The metallized film 84 enables the grille assembly 14 to maintain a chrome appearance during daylight operation. The secondary light guide 36 may further include a long persistence white coating 54 to further generate the desired light accent appearance.

(16) Moreover, both the primary and secondary light guides 26, 36 may include the long persistence white phosphor coating to enable the accent lighting to glow even when the accent lighting source 16 is not activated. The long persistence white phosphor coating may charge in the presence of sunlight, prior actuation of the light source and/or by lights from other sources such as passing vehicles.

(17) Referring to FIG. 6, with continued reference to FIGS. 1-5, an example method of assembling a vehicle front assembly 25 is schematically illustrated. The example method includes a first step of forming a headlamp assembly 12 to include an accent light source 16 along with the headlamps 18. The accent light source is formed to emit light into the upper and lower primary light guides 26, 28.

(18) A further step is forming the grille assembly 14 to include the upper secondary light guide 36 and the lower secondary light guide 38. These may be assembled separately to a grille 15 or may be formed integrally with the grille 15. In one example embodiment, the light guides 36, 38 are assembled to the grille 15. Once assembled to the grille 15, the secondary light guides 36 and 38 are molded to include optic features 62 to enable and provide a uniform illumination of the grille 15 along the entire length between the headlamp assemblies. Once the secondary light guides 36 and 38 are assembled to the grille 14, it is then coupled to the headlamp 12.

(19) Coupling of the headlamp 12 to the grille 14 requires a formation of a joint 58 between the primary light guides 26, 28 and the second light guides 44, 46. Moreover, the formation of the joint is accomplished along with the use of the formation of the area 56 including black portions within the interface to prevent light leakage at the coupling joint 58 between the primary 26,28 and secondary 36,38 light guides.

(20) Accordingly, the example front assembly includes features that utilize accent lighting generated within the headlamp assembly to illuminate portions of the front grille. Accordingly, additional lighting structures are not required as existing accent lighting is utilized to provide the desired illumination.

(21) Although the different non-limiting embodiments are illustrated as having specific components or steps, the embodiments of this disclosure are not limited to those particular combinations. It is possible to use some of the components or features from any of the non-limiting embodiments in combination with features or components from any of the other non-limiting embodiments.

(22) It should be understood that like reference numerals identify corresponding or similar elements throughout the several drawings. It should be understood that although a particular component arrangement is disclosed and illustrated in these exemplary embodiments, other arrangements could also benefit from the teachings of this disclosure.

(23) The foregoing description shall be interpreted as illustrative and not in any limiting sense. A worker of ordinary skill in the art would understand that certain modifications could come within the scope of this disclosure. For these reasons, the following claims should be studied to determine the true scope and content of this disclosure.