METHOD FOR MANUFACTURING IMAGING MODULE
20220068986 · 2022-03-03
Assignee
Inventors
Cpc classification
H01L27/14625
ELECTRICITY
H10N30/072
ELECTRICITY
H10N30/501
ELECTRICITY
International classification
Abstract
A method for manufacturing an imaging module, including: providing a first substrate and bonding a first dielectric layer on the first substrate; patterning the first dielectric layer to form at least one first bump and at least one second bump which are mutually independent, wherein a region surrounded by the at least one second bump defines a location region of the moved element; providing a piezoelectric element, adhering one end of the piezoelectric element to the first bump through a first adhesion material and making the other end of the piezoelectric element at least partially located above the second bump; adhering the moved element to the second bump through a second adhesion material; and debonding to remove the first substrate.
Claims
1. A method for manufacturing an imaging module, the imaging module comprising a moved element, the moved element comprising: an imaging sensing element, an aperture, a lens or a reflector, and the method comprising: providing a first substrate and bonding a first dielectric layer on the first substrate; patterning the first dielectric layer to form at least one first bump and at least one second bump, wherein the at least one first bump and the at least one second bump are mutually independent, and a region surrounded by the at least one second bump defines a location region of the moved element; providing a piezoelectric element, adhering one end of the piezoelectric element to the first bump through a first adhesion material and making the other end of the piezoelectric element at least partially located above the second bump, wherein under the power-on state, the other end of the piezoelectric element is warped upwards or downwards so as to drive the moved element to move upwards or downwards; adhering the moved element to the second bump through a second adhesion material, wherein the moved element and the second bump have opposite parts, a groove is surrounded by the moved element, the second adhesion material and the second bump, or the moved element is provided with a film layer extending out of the moved element and a groove is surrounded by the film layer, the second adhesion material and the second bump; and debonding to remove the first substrate.
2. The method for manufacturing the imaging module according to claim 1, wherein when one end of the piezoelectric element adheres to the first bump, an end part of the other end of the piezoelectric element is located above the second bump.
3. The method for manufacturing the imaging module according to claim 1, wherein the piezoelectric element comprises a rotating shaft arranged on or between two sides of the other end, the rotating shaft being located above the second bump when one end of the piezoelectric element adheres to the first bump.
4. The method for manufacturing the imaging module according to claim 1, wherein the first bump is annular or there is at least one pair of first bumps surrounding the second bumps, and the second bumps are symmetrically distributed at the periphery or below the moved element.
5. The method for manufacturing the imaging module according to claim 1, wherein there is at least one pair of first bumps symmetrically distributed below the moved element, and the second bump is located at the periphery of the first bumps and corresponds to the first bumps; and wherein there is at least one pair of piezoelectric elements, and the two paired piezoelectric elements are distributed on two sides of the center of the moved element; or the two paired piezoelectric elements are arranged in an overlapping manner.
6. (canceled)
7. The method for manufacturing the imaging module according to claim 1, wherein when the first substrate is an opaque material, the first dielectric layer is bonded on the first substrate by a pyrolysis film; and when the first substrate is a translucent material, the first dielectric layer is bonded on the first substrate by an ultraviolet photolysis film or a pyrolysis film; and before the debonding, the method further comprising: removing the electrostatic film.
8. The method for manufacturing the imaging module according to claim 7, when the first dielectric layer is bonded by the ultraviolet photolysis film, before the step of patterning the first dielectric layer, the method further comprising: adhering an electrostatic film to one side, departing from the first dielectric layer, of the first substrate, the electrostatic film having conductivity and being not completely translucent.
9. The method for manufacturing the imaging module according to claim 7, wherein the debonding method comprises: when the bonding film is the pyrolysis film, heating the pyrolysis film to deactivate the pyrolysis film; and when the bonding film is the ultraviolet photolysis film, irradiating a bottom surface of the first substrate by ultraviolet light to deactivate the ultraviolet photolysis film.
10. (canceled)
11. The method for manufacturing the imaging module according to claim 1, wherein the step of patterning the first dielectric layer, comprises: coating the first dielectric layer with a photosensitive material, performing exposure development by masks with different light transmittance patterns, and etching the first dielectric layer, such that a height of the first bump is less than that of the second bump.
12. The method for manufacturing the imaging module according to claim 11, wherein when the first adhesion material is formed, a height of the first adhesion material is equal to a difference between the height of the first bump and the height of the second bump, such that a top surface of the piezoelectric element is parallel to a top surface of the first substrate.
13. The method for manufacturing the imaging module according to claim 1, wherein the first adhesion material and the second adhesion material comprise a dry film or a structural adhesive.
14. The method for manufacturing the imaging module according to claim 1, wherein the step of adhering the moved element to the second bump by the second adhesion material, comprises: forming a second adhesion material layer on a bottom surface of the piezoelectric element or a bottom surface of the film layer, patterning the second adhesion material, retaining a second adhesion material corresponding to a to-be-adhered region of the second bump, and adhering the moved element to the second bump after location alignment.
15. The method for manufacturing the imaging module according to claim 1, wherein a method for forming the film layer on the moved element comprises: adhering the film layer which is manufactured in advance to the moved element and making the film layer and the second bump be provided with opposite parts.
16. The method for manufacturing the imaging module according to claim 1, after the step of removing the first substrate, the method further comprising: providing a second substrate and bonding a second dielectric layer on the second substrate; patterning the second dielectric layer to form a third bump, wherein the third bump and the first bump have the same structure and distribution; and removing the second substrate and adhering the third bump to a part below the first bump, or removing the second substrate after adhering the first bump to the third bump.
17. The method for manufacturing the imaging module according to claim 1, wherein the piezoelectric element comprises: a piezoelectric laminated structure, at least comprising one layer of piezoelectric film, and electrodes located on upper and lower surfaces of each layer of the piezoelectric film, the adjacent two layers of the piezoelectric films sharing the electrode located therebetween, and the electrodes being counted sequentially from bottom to top and being divided into odd-layer electrodes and even-layer electrodes; a first electrode leading-out end, located on a top or bottom surface of the piezoelectric element and electrically connected to the even electrode layer; and a second electrode leading-out end, located on the top surface or bottom surface of the piezoelectric element and electrically connected to the odd electrode layer.
18. The method for manufacturing the imaging module according to claim 17, the method further comprising: forming an external signal connection end which is electrically connected to the first electrode leading-out end and the second electrode leading-out end.
19. The method for manufacturing the imaging module according to claim 18, wherein the first electrode leading-out end and the second electrode leading-out end are located on the top surface of the piezoelectric element, and the first electrode leading-out end and the second electrode leading-out end serve as the external signal connection ends.
20. The method for manufacturing the imaging module according to claim 18, wherein the first electrode leading-out end and the second electrode leading-out end are located on the bottom surface of the piezoelectric element, and the method further comprises: before adhering the piezoelectric element to the first bump, forming an interconnection structure penetrating through the first bump in the first bump; after removing the first substrate, forming a first electrical connection end and a second electrical connection end on a bottom surface of the first bump; and electrically connecting the first electrode leading-out end and the second electrode leading-out end with the first electrical connection end and the second electrical connection end respectively through one interconnection structure.
21. The method for manufacturing the imaging module according to claim 18, wherein the first electrode leading-out end and the second electrode leading-out end are located on the bottom surface of the piezoelectric element, and the method comprises: after removing the first substrate, forming an interconnection structure penetrating through the first bump in the first bump and forming a first electrical connection end and a second electrical connection end on a bottom surface of the first bump; and electrically connecting the first electrode leading-out end and the second electrode leading-out end with the first electrical connection end and the second electrical connection end respectively through one interconnection structure.
22. The method for manufacturing the imaging module according to claim 16, wherein materials of the first dielectric layer, the second dielectric layer and the film layer comprise any one of silicon, germanium, germanium silicon, silicon carbide, germanium-silicon carbide, indium arsenide or gallium arsenide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
DESCRIPTION OF REFERENCE NUMERALS
[0021] 01-First substrate; 02-bonding film; 03-first dielectric layer; 04-first bump; 041-first electrical connection end; 042-second electrical connection end; 043-conductive plug; 05-second bump; 06-first adhesion material; 07-piezoelectric element; 08-second adhesion material; 09-moved element; 10-film layer; 11-second substrate; 12-bonding film; 13-second dielectric layer; 14-third bump; 16-third adhesion material; 072-supporting layer; 073-second electrode; 074-piezoelectric film; 075-first electrode; 076-insulating layer; 0761-first electrode leading-out end; 0762-second electrode leading-out end; 077-conductive structure; 0711-odd-layer electrode; 0721-even-layer electrode; 20-circuit board; 30-lead.
DESCRIPTION OF THE EMBODIMENTS
[0022] A method for manufacturing an element bulk acoustic resonator of the present disclosure is further described below in detail with reference to the accompanying drawings and the specific embodiments. According to the following description and the accompanying drawings, the advantages and features of the present disclosure will be clearer. However, it should be noted that the concept of the technical solution of the present disclosure may be implemented according to various different forms, and is not limited to the specific embodiments described herein. The accompanying drawings all adopt very simplified forms and use inaccurate scale, which are only used for conveniently and clearly assisting in describing the objective of the embodiment of the present disclosure.
[0023] It should be understood that when an element or layer is referred to as “on”, “adjacent to”, “connected to” or “coupled to” other elements or layers, the element or layer may be directly on, adjacent to, connected to or coupled to other elements or layers, or there may be an element or layer between the element or layer and other elements or layers. On the contrary, when an element is referred to as “directly on”, “directly adjacent to”, “directly connected to” or “directly coupled to” other elements or layers, there is no element or layer between the element or layer and other elements or layers. It should be understood that although terms first, second, third, etc. may be used to describe various elements, parts, regions, layers and/or portions, these elements, parts, regions, layers and/or portions should not be limited by these terms. These terms are only used to distinguish one element, part, region, layer or portion from another element, part, region, layer or portion. Therefore, without departing from the instruction of the present disclosure, a first element, part, region, layer or portion discussed below may be represented as a second element, part, region, layer or portion.
[0024] Spatial relationship terms such as “under”, “below”, “over”, “above”, etc. may be used herein for the convenience of description so as to describe a relationship between one element ore feature shown in the drawings and other elements or features. It should be understood that in addition to an orientation shown in the drawings, the spatial relationship terms are intended to further include different orientations of devices during use and operation. For example, if devices in the drawings are turned over, an element or feature which is described to be “below” or “under” other elements or features will be oriented to be “above” other elements or features. Therefore, exemplary terms “under” and “below” may include upper and lower orientations. Devices may be otherwise oriented (rotating by 90 degrees or adopting other orientations), and spatial description words used therein are accordingly explained.
[0025] The terms used herein are only intended to describe the specific embodiments and not to limit the present disclosure. When used herein, the singular forms “a”, “an” and “the” are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that terms “comprise” and/or “include”, when used in the specification, are used to determine the presence of the feature, integer, step, operation, element and/or part, but do not exclude the presence or addition of more other features, integers, steps, operations, elements, parts and/or groups. When used herein, the term “and/or” includes any and all combinations of related listed items.
[0026] If the method of the present disclosure includes a series of steps, the order of these steps presented herein is not necessarily the only order in which these steps may be performed, and some steps may be omitted and/or some other steps not described herein may be added to the method. If elements in a certain drawing are as same as elements in other drawings, these elements may be easily identified, but in order to make the description of the drawings clearer, the description will not mark the reference numerals of all the same elements in each drawing.
[0027] An embodiment of the present disclosure provides a method for manufacturing an imaging module. Referring
[0029] The method for forming the imaging module is described below with referent to
[0030] Referring to
[0031] In another embodiment, the bonding film 02 is an ultraviolet photolysis film. The ultraviolet photolysis film will lose viscosity after being irradiated by ultraviolet light, and debonding is performed subsequently through ultraviolet irradiation. The premise of using the ultraviolet photolysis film is that the material of the first substrate 01 is a translucent material such as glass, and ultraviolet light may irradiate on the ultraviolet photolysis film through a glass substrate. When the bonding film 02 is the ultraviolet photolysis film and the first substrate 01 is glass, the glass is non-conductive and charges generated by an etching process cannot be released in the later etching process, so it is necessary to adhere one layer of electrostatic film with a conductive function (not shown in the figure) to release the charges, and the electrostatic film adheres to a lower surface, opposite to the first dielectric layer 03, of the first substrate 01. In addition, when the etching or other processes requiring position alignment are performed, the translucency of the glass is unfavorable for position alignment, so the electrostatic film is required not to be translucent, at least not to be completely translucent.
[0032] Referring to
[0033] Before the first dielectric layer 03 is patterned, the method further includes: the first dielectric layer 03 is thinned. A method for patterning the first dielectric layer 03 includes: the first dielectric layer 03 is spin-coated with a photoresist layer, the photoresist layer is exposed and developed to form a patterned photoresist layer, the patterned photoresist layer serves as a mask, and the patterned photoresist layer exposes part of a surface of the first dielectric layer 03; and the first dielectric layer 03 is etched by taking the patterned photoresist layer as the mask to form a first bump 04 and a second bump 05, wherein the first bump 04 and the second bump 05 are mutually independent.
[0034] A height of the first bump 04 is less than a height of the second bump 05. Specifically, a method for making the height of the first bump 04 less than the height of the second bump 05 includes: the first dielectric layer 03 is coated with photoresist, and masks with different light transmittance are adopted, for example, the mask is divided into a fully-transparent region, a semi-transparent region and an opaque region, wherein the fully-transparent region corresponds to a region where the first dielectric layer 03 needs to be completely etched, the semi-transparent region corresponds to a region where the first bump 04 is formed, and the opaque region corresponds to a region where the second bump 05 is formed. When the exposure and development process is performed, the photoresist in the fully-transparent region is completely removed, the remaining photoresist with partial thickness in the semi-transparent region is not removed, and the photoresist in the opaque region has the complete thickness during coating. When the etching process is performed, in the region covered with the photoresist with partial thickness, the photoresist is firstly etched and then the first dielectric layer 03 is etched, and therefore, within the same time, the first dielectric layer 03 in the region not covered with the photoresist is all etched, the dielectric layer 03 in the region covered with the photoresist with complete thickness is not etched, the first dielectric layer 03 in the region covered with the photoresist with partial thickness is etched with partial thickness, and the height of the formed first bump 04 is less than that of the second bump 05.
[0035] Subsequently, the piezoelectric element adheres to the first bump 04 generally by a dry film or a structural adhesive. No matter which adhesion methods, the adhesion materials have a certain thickness. If the first bump 04 and the second bump 05 have the consistent thickness during formation, the unfixed end of the piezoelectric element will be in a suspended state. Therefore, when the height of the formed first bump 04 is less than that of the second bump 05, the total height of the first bump 04 and the adhesion material is equal to the height of the second bump 05, such that the piezoelectric element after adhesion is placed horizontally.
[0036] It should be noted that the moved element is arranged above the region surrounded by the second bump 05, so when the moved element, such as an aperture and a lens, needs to transmit light, the first dielectric layer 03 in the internal region surrounded by the second bump 05 needs to be etched, as shown in
[0037] In another embodiment, when the moved element does not need to transmit light, the first dielectric layer 03 in the region surrounded by the second bump 05 may not be etched. Referring to
[0038] There are one pair of first bumps 04 and one pair of second bumps 05. The first bumps 04 are located between the two second bumps 05, and the first bumps 04 and the second bumps 05 are all located below the moved element 09. In another embodiment, there are one pair of first bumps 04 and the second bumps 05, the first bumps 04 and the second bumps 05 are all located below the moved element, and the first bumps 04 are located between the two second bumps 05, that is, when the first bumps 04 and the second bumps 05 are all located below the moved element 09, the positions of the first bumps 04 and the second bumps 05 may be interchanged.
[0039] A piezoelectric element is provided, one end of the piezoelectric element adheres to the first bump through a first adhesion material and the other end of the piezoelectric element is at least partially located above the second bump.
[0040] Referring to
[0041] In another embodiment, the first adhesion material 06 is a dry film. A method for forming a first adhesion layer includes: a bottom surface of the piezoelectric element 07 is covered with an initial dry film of which a thickness is a difference between a height of the first bump 04 and a height of the second bump 05, part of the dry film is removed by a patterning process, the dry in the region corresponding to the first bump 04 is remained, and the piezoelectric element 07 adheres to the first bump 04 through the patterned dry film after position alignment.
[0042] Referring to
[0043] In
[0044] Referring to
[0045] Referring to
[0046] Specifically, in one embodiment, referring to
[0047] Referring to
[0048] Referring to
[0049] In the imaging module provided by the above embodiment, the piezoelectric element only can lift the moved element 09 upwards, but cannot move the moved element 09 downwards. The method for manufacturing the imaging module provided by the present disclosure further provides another embodiment, referring to
[0050] A second substrate 11 is provided, and a second dielectric layer 12 is bonded on the second substrate 11; the second dielectric layer 12 is patterned to form a third bump 14, wherein the third bump 14 and the first bump 04 have the same structure and distribution; and the third bump 14 is adhered to a part below the first bump 04, or the second substrate 11 is removed after the first bump 04 adheres to the third bump 14. Specifically, referring to
[0051] Referring to
[0052] Referring to
[0053] In the above embodiment, the piezoelectric element 07 needs to introduce a charge material for deformation. In one embodiment, referring to
[0054] In the present disclosure, the first electrode leading-out end 0761 and the second electrode leading-out end 0762 may be both located on a bottom surface of the piezoelectric 07, that is, the first electrode leading-out end 0761 and the second electrode leading-out end 0762 are located in the supporting layer 072, or the first electrode leading-out end 0761 and the second electrode leading-out end 0762 are located on a top surface and the bottom surface of the piezoelectric element 07 respectively, which is not limited by the present disclosure.
[0055] Continuously referring to
[0056] In addition, in other embodiments, the piezoelectric laminated structure of the piezoelectric element 07 may not be limited only one layer of piezoelectric film 074. Referring to
[0057] In the present disclosure, the piezoelectric laminated structure is not limited to including three layers of piezoelectric films and may also include three layers, four layers, five layers or six layers, etc. The warping ability of the piezoelectric element 07 may be improved by increasing the number of the piezoelectric films 074, such that the piezoelectric element 07 can move the moved element 09 with larger mass. Further, the electrical connection mode of the odd-layer electrodes 0711 and the even-layer electrodes 0721 are not limited to the conductive structure 077 shown in
[0058] Referring to
[0059] Referring to
[0060] It should be noted that each embodiment in the specification is described by a relevant mode, the same or similar part between each embodiment may refer to each other, and each embodiment focuses on the difference from other embodiments. In particular, for the structural embodiment which is basically similar to the method embodiment, the description is relatively simple, and the relevant points are referenced to the partial description of the method embodiment.
[0061] The above description is only the description of the preferred embodiment of the present disclosure and does not constitute any limitation to the scope of the present disclosure. Any changes and modifications made by those of ordinary skill in the field of the present disclosure according to the content disclosed above shall fall within the protection scope of the claims.