PORTABLE CUTTING MACHINE
20220063039 · 2022-03-03
Assignee
Inventors
Cpc classification
B23Q11/06
PERFORMING OPERATIONS; TRANSPORTING
B23Q11/08
PERFORMING OPERATIONS; TRANSPORTING
B28D7/00
PERFORMING OPERATIONS; TRANSPORTING
B23D45/16
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A protection cover 4 covering a part of a cutting blade 3 includes a cylindrical attachment part 45 extending around the central axis X of the cutting blade 3. The attachment part 45 is turnably attached to the cutting machine body. An elastic member 53 is disposed on the outer circumferential surface of the attachment part 45. A fastening tool 54 for fastening the elastic member 53 to the outer circumferential surface of the attachment part 45 is kept from turning about the central axis X with respect to the cutting machine body.
Claims
1. A portable cutting machine, comprising: a cutting blade having a disk-like shape and configured to cut a cutting target through a rotational motion about a central axis; a cutting machine body configured to rotatably support the cutting blade; a protection cover covering a portion in a circumferential direction of the cutting blade and exposing a portion other than the portion in the circumferential direction of the cutting blade, the protection cover including an attachment part to be attached to the cutting machine body so as to be turnable about the central axis; the attachment part having a cylindrical shape extending around the central axis; an elastic member disposed on an outer circumferential surface of the attachment part; and a fastening tool configured to fasten the elastic member to the attachment part and kept from turning about the central axis with respect to the cutting machine body.
2. The portable cutting machine of claim 1, wherein the elastic member has a cylindrical shape, and an inner circumferential surface of the elastic member comes into contact with the outer circumferential surface of the attachment part.
3. The portable cutting machine of claim 1, wherein a sliding member is interposed between the inner circumferential surface of the elastic member and the outer circumferential surface of the attachment part.
4. The portable cutting machine of claim 1, wherein the fastening tool includes a screw, and a fastening force is adjustable through rotation of the screw.
5. The portable cutting machine of claim 4, wherein the fastening tool includes a band that surrounds the elastic member, and a fastening force of the band is changeable through the rotation of the screw.
6. The portable cutting machine of claim 1, wherein the elastic member, together with the fastening tool, is substantially kept from turning about the central axis with respect to the cutting machine body.
7. The portable cutting machine of claim 5, wherein the band includes an engaging portion to engage with the elastic member.
8. The portable cutting machine of claim 5, wherein the band includes a first projecting piece and a second projecting piece projecting radially outward and circumferentially spaced apart from each other, the first projecting piece and the second projecting piece include a first insertion hole and a second insertion hole, respectively, into which the screw is inserted, the screw is inserted from the first insertion hole to the second insertion hole, and is screwed into a nut located on a side of the second projecting piece opposite to the first projecting piece, and the cutting machine body includes a housing recess for housing the first projecting piece, the second projecting piece, the screw, and the nut.
9. The portable cutting machine of claim 1, wherein the cutting machine body includes a main shaft to which the cutting blade is fixed, a bearing member configured to rotatably support the main shaft, and a main shaft holder having a cylindrical shape into which the bearing member is inserted, the attachment part of the protection cover is configured to surround the main shaft holder, and a collar is interposed between the attachment part and the main shaft holder.
10. The portable cutting machine of claim 8, wherein the housing recess is formed in a holding member that is a component separate from the cutting machine body.
11. The portable cutting machine of claim 8, wherein an intermediate member is interposed between the first projecting piece and the second projecting piece.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
DETAILED DESCRIPTION
[0047] An embodiment of the present disclosure will be described in detail below with reference to the drawings. The following description of an advantageous embodiment is only an example in nature, and is not intended to limit the scope, application, or uses of the present disclosure.
[0048]
[0049] The portable cutting machine 1 includes a cutting machine body 2 on which an engine E1 is mounted, a disk-like cutting blade 3 for cutting a cutting target, and a protection cover 4 to cover a part of the cutting blade 3. In the description of this embodiment, as shown in the drawings, the front and rear when an operator holds and uses the portable cutting machine 1 are simply referred to as the “front” and the “rear”, respectively. In addition, the right and left as viewed from the operator when the operator holds and uses the portable cutting machine 1 are simply referred to as the “right” and the “left”, respectively. This definition of the directions is for the sake of simplicity of the description, and does not limit the present disclosure. In use, the portable cutting machine 1 may change its posture such that the front is oriented below or may be inclined.
[0050] The engine E1 mounted on the cutting machine body 2 may be a two- or four-cycle internal combustion engine. In place of the engine E1, an electric motor may be mounted. In addition to the engine E1, the cutting machine body 2 is provided with an engine cover 21 that covers the engine E1, a front handle 22, a rear handle 23, and an arm 24 that protrudes forward. Although not shown, the cutting machine body 2 is further provided with a fuel tank and other components. The output of the engine E1 is output from a drive shaft E2 extending in the right-to-left direction. At the right end of the drive shaft E2, a drive pulley E3 is fixed not to rotate relative to the drive shaft E2. A power transmission belt B is wrapped around the drive pulley E3. The drive shaft E2, the drive pulley E3, and the power transmission belt B are covered by a belt cover 24a. The arm 24 has the belt cover 24a.
[0051] The front and rear handles 22 and 23 are integral with the engine E1. The front handle 22 extends continuously from the right through the upper side to the left of the engine E1. The rear handle 23 protrudes rearward from where the engine E1 and the front handle 22 are located. An operator performs the cutting operation while holding the front and rear handles 22 and 23. The rear handle 23 includes a throttle lever 23a for adjusting the speed of the engine E1.
[0052] The arm 24 rotatably supports the cutting blade 3. The protection cover 4 is attached to the arm 24. In this embodiment, the arm 24 protrudes forward from the right of the engine E1, and the front end of the arm 24 is located forward of the front end of the engine E1. In the state in which the portable cutting machine 1 is placed on a horizontal plane, the arm 24 inclines with its front side pointing upward.
[0053] The arm 24 is divided into two parts at a longitudinally intermediate portion and includes a rear arm component 24A and a front arm component 24B. The rear arm component 24A is integral with a member to which the engine E1 is fixed. The front arm component 24B is fixed to the rear arm component 24A with bolts or other means (not shown). Note that such a longitudinally divided structure may not be employed and an integral arm (not shown) may be provided.
[0054] As shown in
[0055] As shown in
[0056] The main shaft 25 is rotatably supported by the bearing members 243 while being inserted into the bearing members 243. The rotation center of the main shaft 25 is coaxial with the central axis X. As shown in
[0057] The left end of the main shaft 25 protrudes to the left beyond the front arm component 24B. At the left end of this main shaft 25, the cutting blade 3 is fixed not to rotate relative to the main shaft 25. The cutting blade 3 is a member that is driven and rotated about the central axis X by the engine E1, and cuts a cutting target by the rotational motion about this central axis X. The cutting blade 3 has a typically known fixing structure, and detailed description thereof will thus be omitted.
[0058] A collar 50 shown in
(Configuration of Protection Cover 4)
[0059] Next, a configuration of the protection cover 4 will be described. The protection cover 4 includes a cover body 40 in a shape close to a semicircle as viewed from side, as shown in
[0060] The arc-like plate 43 of the cover body 40 includes a protrusion 44 where a hand of the operator is put to turn the protection cover 4 about the central axis X. The protrusion 44 protrudes radially outward from the outer circumferential surface of the cover body 40. By putting a hand on the protrusion 44 and applying force in the circumferential direction, the operator turns the protection cover 4 clockwise and counterclockwise in
(Angle Adjustment Structure of Protection Cover 4)
[0061] The protection cover 4 has an angle adjustment structure. This angle adjustment structure allows the operator to turn the protection cover 4 with a hand without using any tool. The protection cover 4 can be held so as not to turn at a desired angle without using any tool. Now, the angle adjustment structure of the protection cover 4 will be described in detail.
[0062] As shown in
[0063]
[0064] A holding member 52 shown in
[0065] The holding member 52 has a housing recess 52a capable of housing a part of the fastening tool 54 which will be described later. The housing recess 52a is recessed rearward and open forward, that is, toward the inside of the circumferential wall 51b of the case 51. In addition, the housing recess 52a is open also to the left. A part of the fastening tool 54 is moved to the right so as to be housed in the housing recess 52a.
[0066] As shown in
[0067] The material of the elastic member 53 is not particularly limited. Examples thereof include rubber such as silicone rubber and thermoplastic elastomer. In particular, silicone rubber is less affected by a change in the ambient temperature and less deteriorates over time. The material of the elastic member 53 may be selected such that the friction coefficient between the inner circumferential surface 53a of the elastic member 53 and the outer circumferential surface of the attachment part 45 is equal to or greater than a predetermined value.
[0068] As shown in
[0069] The band 55 includes a support member 55A. The support member 55A is in an arc shape along the inner circumferential surface of the band 55, and is provided to close the gap between the first and second projecting pieces 55a and 55b inside the band 55. The inner circumferential surface of the band 55 is in sliding contact with the outer circumferential surface of the support member 55A. The band 55 having the support member 55A can provide a uniform fastening force over the entire circumference of the elastic member 53. Note that the support member 55A may be provided as necessary and may be omitted.
[0070] As shown in
[0071] As shown in
[0072] Under the first projecting piece 55a, a square washer 61 is located, under which a first washer 62 is located. On the second projecting piece 55b, the square nut 63 is located, on which a second washer 64 is located. The nut 57 is located on the second washer 64.
[0073] The screw 56 is inserted into the first washer 62 from below, penetrates the square washer 61, and is then inserted into the first insertion hole 55c, the intermediate cylindrical member 58, and the second insertion hole 55d. Next, the screw 56 is screwed into the square nut 63. Further, the second washer 64 is attached and fixed to the screw 56 with the nut 57. The double nut of the square nut 63 and the nut 57 reduces loosening. The screw 56 may be inserted in the opposite direction.
[0074] When the screw 56 is rotated in the tightening direction, the distance between the first and second projecting pieces 55a and 55b decreases, that is, the gap therebetween narrows. On the other hand, when the screw 56 is rotated in the loosening direction, the distance between the first and second projecting pieces 55a and 55b increases. The distance between the first and second projecting pieces 55a and 55b can be adjusted substantially steplessly based on the amount of rotation of the screw 56. A narrower distance between the first and second projecting pieces 55a and 55b results in a larger amount of elastic deformation of the elastic member 53, which makes it possible to fasten the elastic member 53 tightly on the outer circumferential surface of the attachment part 45. Since the force for fastening the elastic member 53 varies depending on the distance between the first and second projecting pieces 55a and 55b, the force for fastening the elastic member 53 can be adjusted substantially steplessly based on the amount of rotation of the screw 56.
[0075] After adjusting the force for fastening the elastic member 53, the first projecting piece 55a, the second projecting piece 55b, the screw 56, and the nut 57 of the fastening tool 54 are housed in the housing recess 52a, as shown in
(Setting of Fastening Force)
[0076] The force for fastening the elastic member 53 changes the turn resistance of the protection cover 4 about the central axis X. Specifically, with an increase in the force for fastening the elastic member 53, the inner circumferential surface 53a of the elastic member 53 comes into strong contact with the outer circumferential surface of the attachment part 45 of the protection cover 4, which increases the force required to turn the protection cover 4. On the other hand, with a decrease in the force for fastening the elastic member 53, the inner circumferential surface 53a of the elastic member 53 comes into weak contact with the outer circumferential surface of the attachment part 45 of the protection cover 4, which decreases the force required to turn the protection cover 4.
[0077] The force for fastening the elastic member 53 is set to be equal to or greater than a first predetermined value and equal to or smaller than a second predetermined value. The first predetermined value is smaller than the second predetermined value. The first predetermined value is such a value that does not allow the protection cover 4 to turn even if a great exciting force continuously acts on the protection cover 4 during cutting of concrete or other materials. Accordingly, the angle of the protection cover 4 does not change unexpectedly during use. On the other hand, the second predetermined value is such a value that allows an operator with an average force to turn the protection cover 4 with a hand without using any tool or other means when adjusting the angle of the protection cover 4.
[0078] Note that the turn resistance of the protection cover 4 may be set within an appropriate range by adjusting the fastening force of the fastening tool 54 only at the time of shipment from a factory or the time of maintenance, for example. There is thus no need to adjust the fastening force of the fastening tool 54 in ordinary use. If the turn resistance of the protection cover 4 becomes lower than the appropriate range due to aging or other causes, the fastening tool 54 may be disassembled and readjusted to increase the fastening force.
Advantages of Embodiment
[0079] As described above, according to this embodiment, once the fastening tool 54 fastens the elastic member 53 to the outer circumferential surface of the attachment part 45 of the protection cover 4, a wide area of the elastic member 53 is substantially uniformly pressed against the outer circumferential surface of the attachment part 45 because the attachment part 45 has a cylindrical shape. It is therefore possible to give stable turn resistance of the protection cover 4 about the central axis X without using a plurality of springs or mounting bolts as in known cases. Accordingly, the protection cover 4 can be easily adjusted at an angle without any tool and immovably held after the adjustment, while reducing the number of components and the weight.
[0080] In addition, since the elastic member 53 is fastened to the outer circumferential surface of the attachment part 45, the elastic member 53 and the attachment part 45 come into tight contact with each other. It is therefore possible to give stable turn resistance for a long period of time, without allowing concrete mud to enter the gap between the elastic member 53 and the outer circumferential surface of the attachment part 45.
[0081] In addition, since the engaging holes 55e of the fastening tool 54 engages with the elastic member 53, the elastic member 53 does not turn with respect to the cutting machine body 2. This configuration makes the attachment part 45 of the protection cover 4 to turn with respect to the elastic member 53 in all cases. It is therefore possible to give stable turn resistance of the protection cover 4 due to the friction between the elastic member 53 and the outer circumferential surface of the attachment part 45 of the protection cover 4.
[0082] In addition, the collar 50 is present between the attachment part 45 of the protection cover 4 and the main shaft holder 242 of the cutting machine body 2. This configuration prevents generation of large turn resistance between the attachment part 45 and the main shaft holder 242 during turning of the protection cover 4, thereby making it possible to give intended turn resistance to the protection cover 4 through the elastic member 53.
[0083] The above-described embodiment is merely illustrative in every respect and shall not be construed in a limited manner. All modifications and variations coming within the equivalency range of the appended claims are embraced within the scope of the present disclosure.
[0084] For example, the configuration of the fastening tool 54 is not limited to the configuration described above. Various fastening tools capable of fastening the elastic member 53 by tightening screws or nuts can be used. A structure of changing the circumferential length of the band 55 may be used. Instead of the band 55, the elastic member 53 may be fastened by, for example, a wire or a band-like member.
[0085] As in a variation shown in
[0086] The sliding member 30 may be made of, for example, a hard resin material or a metal material such as brass, but is not limited thereto. The sliding member 30 can be made of a material that is more slippery and harder than rubber. The sliding member 30 between the elastic member 53 and the attachment part 45 stabilizes not only the turn resistance of the protection cover 4, but also linearly change the fastening force of the fastening tool 54 and the turn resistance of the protection cover 4. As a result, the turn resistance of the protection cover 4 is set simply. In addition, the turn resistance varies at a smaller amount after the adjustment of the angle of the protection cover 4. Further, the turn resistance of the protection cover 4 is highly reproducible when the combination of the components is changed. Furthermore, a force applied to the protection cover 4 is gradually increased in adjusting the angle of the protection cover 4. Once the force exceeds a certain threshold value, the protection cover 4 turns immediately, and once applying the force is stopped, the protection cover 4 stops there immediately. It is therefore possible to achieve the angle adjustment with click feeling.
INDUSTRIAL APPLICABILITY
[0087] As described above, the present disclosure is suitable for a portable cutting machine for cutting, for example, concrete, asphalt, or other materials.