Aircraft with rotating ducted fan
11267564 · 2022-03-08
Assignee
Inventors
Cpc classification
B64C27/52
PERFORMING OPERATIONS; TRANSPORTING
Y02T50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64C27/20
PERFORMING OPERATIONS; TRANSPORTING
B64C29/0033
PERFORMING OPERATIONS; TRANSPORTING
B64C27/28
PERFORMING OPERATIONS; TRANSPORTING
Y02T50/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64C15/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64C29/00
PERFORMING OPERATIONS; TRANSPORTING
B64C27/52
PERFORMING OPERATIONS; TRANSPORTING
B64C27/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An aircraft includes a fuselage, and a wing extending from the fuselage along a spanwise axis. A section of the wing is rotatable about the spanwise axis. A ducted fan is mounted to the section of the wing. The ducted fan has a hub configured to be drivingly engaged by an engine. The hub is rotatable about a fan axis. Blades protrude from the hub between roots mounted to the hub and tips radially spaced from the hub. A duct circumferentially extends about the fan axis and is mounted to the tips of the blades to rotate with the blades about the fan axis. The section of the wing and the ducted fan are rotatable about the spanwise axis between a hover mode in which the fan axis is substantially perpendicular to a ground, and an aircraft mode in which the fan axis is substantially parallel to the ground.
Claims
1. An aircraft comprising: a fuselage; a wing extending from the fuselage along a spanwise axis, a section of the wing rotatable about the spanwise axis and relative to the fuselage; and a ducted fan mounted to the section of the wing, the ducted fan having a hub configured to be drivingly engaged by an engine, the hub rotatable about a fan axis, blades protruding from the hub between roots mounted to the hub and tips radially spaced from the hub, and a duct circumferentially extending about the fan axis and mounted to the tips of the blades to rotate with the blades about the fan axis; the section of the wing and the ducted fan rotatable about the spanwise axis between a hover mode in which the fan axis is substantially perpendicular to a ground, and an aircraft mode in which the fan axis is substantially parallel to the ground.
2. The aircraft of claim 1, wherein the section of the wing is a tip section of the wing, a portion of the tip section located downstream of the ducted fan relative to a direction of an oncoming flow.
3. The aircraft of claim 1, wherein each of the blades extends along a blade axis, each of the blades being rotatable about the blade axis and relative to the duct and the hub to change an angle of attack of the blades relative to an oncoming flow.
4. The aircraft of claim 1, wherein the fan axis is angled relative to a direction of the oncoming flow.
5. The aircraft of claim 1, wherein the spanwise axis intersects a center of pressure of the section of the wing.
6. The aircraft of claim 1, wherein a cross-sectional shape of the duct taken in a plane containing the fan axis is airfoil-shaped.
7. The aircraft of claim 1, wherein the duct defines a conduit containing the blades, a cross-sectional area of the conduit taken in a plane normal to the fan axis decreasing from a leading edge of the duct to the blades and increasing from the blades to a trailing edge of the duct.
8. The aircraft of claim 1, wherein the engine is secured to a spar embedded within the section of the wing, the spar being rotatable about the spanwise axis.
9. The aircraft of claim 1, wherein a ratio of a chord of the blades at their tips to that at their roots ranges from 10% to 200%.
10. The aircraft of claim 1, wherein tip sections of the blades are defined from about 60% of the span of the blades to the tips, a chord of the blades increasing along the tip sections in a direction towards the tips.
11. The aircraft of claim 1, wherein the section of the wing is an entirety of the wing, the ducted fan secured to a tip of the wing.
12. The aircraft of claim 1, wherein an aft section of the duct is positioned within a notch in the wing.
13. The aircraft of claim 12, wherein the notch is in a leading edge of the section of the wing.
14. The aircraft of claim 1, wherein the blades have leading edges and trailing edges each extending along blade spans from the roots to the tips, the duct extending at least axially relative to the fan axis from a duct leading edge to a duct trailing edge, an entirety of the leading edges of the blades located rearward of the duct leading edge.
15. The aircraft of claim 14, wherein an entirety of the trailing edges of the blades is located forward of the duct trailing edge.
16. The aircraft of claim 1, wherein the section of the wing has a control surface movable relative to a remainder of the section of the wing.
17. The aircraft of claim 16, wherein the control surface is an aileron located downstream of the ducted fan.
18. The aircraft of claim 16, wherein the control surface is axially aligned with the ducted fan relative to the spanwise axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Reference is now made to the accompanying figures in which:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7) A possible embodiment of an aircraft 100 is shown in
(8) The aircraft 100 is shown in the hover mode in
(9) In the embodiment shown, each of the ducted fans 117 has a duct 117a, a hub 117b, struts 117c, also referred to as stators, extending from the hub 117b to the duct 117a, and blades 117d secured to the hub 117b at their roots. The struts 117c are used to maintain a relative radial position of the duct 117a relative to the hub 117b. Radial gaps G are present between tips of the blades 117d and the duct 117a to allow the blades 117d to rotate relative to the duct 117a. The smaller are the radial gaps between the tips of the blades 117d and the duct 117a the better are the performances of the ducted fans 117. Indeed, small radial gaps may allow to reduce size of tip vortex and may allow to avoid blade bending.
(10) However, the duct 117a needs to be very rigid to maintain very small gaps while preventing contacts between the blades 117d and the duct 117a under all conditions (e.g., turbulences, side loads, high angle of attacks). Such rigid ducts 117a are heavy and ducted fans 117 are typically heavier than an opened propeller for the same thrust. The struts 117c are, similarly to the duct 117a, rigid and heavy. Moreover, the interaction of the flow around the blades 117d and the struts 117c creates noise.
(11) Referring now to
(12) In
(13) Referring to
(14) The ducted fan 10 has a hub 14, blades 16, and a duct 18 all of which rotate about the fan axis F. The hub 14 is in driving engagement with the engine 12 either directly or via a transmission, gearbox, or other suitable transmission means. The engine 12 may be secured to the wing 115. The engine 12 may be located anywhere in the aircraft 10, for instance within the fuselage 113, and drivingly engaged to the hub 14 via any suitable transmission means such as a gearbox. In the embodiment shown, the hub 14 is secured to a shaft of the engine 12 and both rotate together about the fan axis F. Rotation of the ducted fan 10 is driven by the hub 14, which is itself rotated by the engine 12. The blades 16 protrude radially outwardly from the hub 14 and have roots 16a secured to the hub 14 and tips 16b that are radially offset from the roots 16a outwardly from the fan axis F. The blades 16 extend along blade spans BS (
(15) The hub 14, blades 16, and duct 18 may be made of a monolithic piece of material. The hub 14, blades 16, and the duct 18 may be manufactured as a single unit. Alternatively, the hub 14, the blades 16, and the duct 18 may be manufactured separately and secured to one another in a subsequent manufacturing step. The hub 14, blades 16, and duct 18 may be made of composite material. The hub 14, blades 16, and duct 18 may be manufactured using any suitable manufacturing techniques. In the embodiment shown, there is no structure around the duct 18 to support the duct 18. The duct 18 is supported entirely by the blades 16, and the blades 16 are supported entirely by the hub 14. The duct 18 rotates in free air.
(16) In the embodiment shown, there are no gaps between the tips 16b of the blades 16 and the duct 18. In other words, the duct 18 and the tips 16b the blades 16 are free of a gap therebetween because the tips 16b of the blades 16 are connected to the duct 18. Since the duct 18 rotates integrally with the blades 16, there is no more need for struts to maintain a position of the duct 18 relative to the hub 14. In the present embodiment, the duct 18 is maintained and supported around the hub 14 solely with the blades 16. In a particular embodiment, the duct 18 rotating integrally with the blades 16 and the hub 14 may allow for making the blades 16 lighter compared to blades rotating free of a duct because the tip 16b is held, and not free, thereby limiting forward bending at the tip 16b of the blades 16. Efficiency of the ducted fans 10 may be increased compared to the ducted fans 117 of
(17) In
(18) Referring to
(19) Referring now to
(20) Referring to
(21) An angle A1 between the fan axis F and the inner face 18c of the duct 18 downstream of the blades 16 ranges from about −10 to about 20 degrees. A positive value for the angle A1 results in the cross-sectional area of the conduit C increases from the blades 16 toward the trailing edge 18b, whereas a negative value of the angle A1 results in the cross-sectional area of the conduit C decreasing from the blades 16 toward the trailing edge 18b of the duct 18. Having the cross-sectional area of the conduit C decreasing from the blades 16 toward the trailing edge 18b may allow for a higher efficiency at high airspeed compared to a configuration with a constant cross-sectional area.
(22) The tips 16b of the blades 16 are secured to the inner face 18c of the duct 18 at a distance D1 ranging from about 10% to about 90% of a chord L of the duct 18 from the leading edge 18a of the duct 18 to the blades 16. The distance D1 may extend from the leading edge 18a of the duct 18 to leading edges 16c of the blades 16. The chord L extends from the leading edge 18a to the trailing edge 18b of the duct 18. In a particular embodiment, positioning the tips 16b of the blades 16 as such improves stall characteristics and may be beneficial for mechanical purposes.
(23) The chord CL of the blades 16 may vary from the roots 16a to the tips 16b. In a particular embodiment, a ratio of the chord CL of the blades 16 at the tips 16b to that at the roots 16a ranges from about 10% to about 200% or more. Since there is no gap between the tips 16b of the blades 16 and the duct 18, a large chord at the tips 16b may be used without creating any tip vortex. Increasing the chord of the blades 16 at their tips 16b may increase efficiency. In some cases, a small rotating duct may induce higher rotating inflow which may impair performances compared to a larger rotating duct. The rotating inflow may reduce a relative velocity on each elements of the blades 16, which may reduce an amount of thrust produce for a give rotational speed of the ducted fan 10. It may be necessary to adjust the shape of the blades 16 when scaling the system from a subscale rotating duct to a full scale rotating duct. In a particular embodiment, the chord CL of the blades 16 increases at tip sections 16e of the blades 16; the tip sections 16e extending from a location L1 between the roots 16a and the tips 16b of the blades 16 and ending at the tips 16b of the blades 16. The tip sections 16e of the blades 16 may range from about 60% to 100% of the blade span BS extending from the roots 16a to the tips 16b. In a particular embodiment, the chord CL of the blades 16 increases continuously from the roots 16a to the tips 16b. In a particular embodiment, a ratio of the chord CL of the blades 16 at the tips 16b of the blades 16 to that at the location L1 ranges from about 100% to about 200%. A variation of the chord CL from the location L1 to the tips 16b of the blades 16 may be linear, quadratic, exponential, sinusoidal, etc. Increasing the chords CL of the blades 16 at the tip sections 16e may allow the tip sections 16e of the blades 16 to carry more load than a configuration in which the chords CL of the blades 16 do not increase at the tip sections 16b.
(24) The angle of attack of the blades 16 relative to the incoming or oncoming flow may vary from the roots 16a of the blades to the tips 16b thereof. The angle of attack of the blades 16 relative to the flow can vary or be constant. The angle of pitch, that is the angle between the chord CL of the blades 16 and a plane normal to the fan axis F, may vary along the span BS of the blades 16. For a conventional ducted fan in which the duct does not rotate, it is required to have a small angle of attack at the tips of the blades to reduce the size of the tip vortex to increase the efficiency. For the disclosed rotating duct 18, a larger angle of attack at the tips 16b of the blades 16 may be used compared to a ducted fan in which the duct is non-rotating. The angle between the chord CL of the blades 16 at their tips 16b and the plane normal to the fan axis F may be about 5 degrees or more.
(25) Referring to
(26) In
(27) Referring to
(28) It may be possible to minimise the weight of the duct 18 because, as discussed above, the duct 18 is not required to support the engine 12 since there are no stators and since it is not necessary to make the duct 18 extra rigid because there are no gaps to minimize between the tips 16b of the blades 16 and the duct 18.
(29) In embodiments, since the duct 18 rotates, there is no need for stators and a structurally rigid duct. Having the blades 16 secured to the duct 18 may eliminate the blade tip gap issue. Having the blades 16 secured to the duct 18 may eliminate blade over stator shadow flow disruptions (i.e. 2 per rev). Having the blades 16 secured to the duct 18 may eliminate propeller coning issue. Increasing a number of the blades 16 may allow the duct 18 to be made lighter because each blade 16 acts as a support for the duct 18.
(30) In an embodiment, a variable pitch system may be used, for instance, if rotational acceleration/decelerations of the ducted fan 10 are found to be beyond acceptable thresholds for control of the aircraft 100. In such an embodiment, the blades 16 may be pivotable about blade axes B (
(31) The aircraft 100 may be equipped with a plurality of the ducted fan 10 described above. For counteracting gyroscope effect, a direction of rotation of the ducted fan(s) 10 located on a right-hand side of a center line of the aircraft 100 may be opposite that of the ducted fan(s) 10 located on a left-hand side of the center line of the aircraft 100.
(32) In the present disclosure including claims, the term “about” means that a value varies by plus or minus 10% of the value. For instance, a value of about 10 means that the value ranges from 9 to 11.
(33) The above description is meant to be exemplary only, and one skilled in the art will recognize that changes may be made to the embodiments described without departing from the scope of the invention disclosed. Still other modifications which fall within the scope of the present invention will be apparent to those skilled in the art, in light of a review of this disclosure, and such modifications are intended to fall within the appended claims.