DIRECT ELECTROCHEMICAL REDUCTION METHOD FOR REMOVING SELENIUM FROM WASTEWATER
20220064028 · 2022-03-03
Inventors
Cpc classification
International classification
Abstract
Methods for selenium removal from wastewater are provided using direct electrochemical reduction. Advantageously, the technique can efficiently and continuously treat weakly acidic wastewater (pH 4-7) with 0.001-10 mM Se(IV) concentrations in a weakly acidic solution. Embodiments of the invention include Se(IV) electrochemically removed from the aqueous phase through either a four- or six-electron pathway, with the former generating Se(0) directly attached to the electrode surface and the latter producing Se(-II) that is subsequently converted to Se(0). A key feature of these embodiments is the use of moderate heating to ensure the process takes place at an elevated temperature (e.g., temperatures above the amorphous-to-crystalline transition for Se(0)), which the inventors discovered results in the creation of conductive crystalline Se on an electrode surface, thereby avoiding self-limiting nature of prior techniques which result in insulative amorphous deposition of Se(0) on the electrode.
Claims
1. A method for removing selenium from wastewater using a direct electrochemical reduction, the method comprising: (a) passing the wastewater through a reactor containing electrodes; (b) applying a predetermined electric potential between the electrodes immersed in the wastewater, while the reactor has a pH of 4-7; (c) controlling the temperature of the wastewater between the electrodes so that it attains a temperature above the amorphous-to-crystalline transition for Se(0); and (d) periodically removing from the reactor crystalline selenium deposited on one of the electrodes.
2. The method as set forth in claim 1, wherein the electrodes are an Au electrode, an Ag/AgCl electrode and a Pt electrode.
3. The method as set forth in claim 1, wherein the temperature is controlled to be above 75° C., or 80° C. or more.
4. The method as set forth in claim 1, further comprising using chronoamperometry to control the predetermined electric potential at a constant voltage and a changing current.
5. The method as set forth in claim 4, wherein two of the electrodes are an Au electrode and an Ag/AgCl electrode, and wherein the constant voltage on the Au electrode is between 0.0V to −0.4V versus the Ag/AgCl reference electrode, wherein the Ag/AgCl reference electrode has a 3.5M potassium chloride filling solution.
6. The method as set forth in claim 1, wherein the predetermined electric potential produces a current density of less than 1.5 A/m.sup.2.
7. The method as set forth in claim 1, wherein the wastewater contains Se concentrations of 0.0001M to 0.001M, nitrate concentrations of 0 to 0.01M, sulfate concentrations of 0 to 0.2M, chloride concentrations of 0 to 0.5M, or any combination thereof.
8. The method as set forth in claim 1, wherein the method selectively reduces selenium through 4 and 6 electron pathways, thereby avoiding reduction of competing ions.
9. The method as set forth in claim 1, wherein one of the electrodes is an Au electrode, and wherein the deposited crystalline selenium on the Au electrode can reach a deposition capacity of at least 3.0 g Se per square meter electrode surface area.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030]
[0031]
[0032]
[0033]
DETAILED DESCRIPTION
[0034] For the purposes of this invention, the thermodynamic and kinetic performance of SeDER was evaluated for environmentally relevant Se concentrations and pH ranges, while also proposing new operational strategies for optimizing SeDER process performance under these conditions. The inventors investigated (1) the feasibility of Se(IV)DER and Se(VI)DER in weakly acidic environments, (2) evaluated the effect of initial Se concentration and solution temperature on SeDER performance, (3) identified Se reduction pathways in simulated wastewater, and (4) quantified Se removal rate and Faradaic efficiency under long-term operation. The results from these studies resulted in energy-efficient and cost-effective electrochemical methods for meeting discharge requirements in a range of industrial and agricultural wastewaters and reducing Se contamination in local ecosystems.
[0035] Materials and Methods
[0036] Setup of the Three-Electrode Electrochemical System
[0037] The electrochemical cells had an effective working volume of 100 mL. For each experiment, one cell served as a blank control system and was filled with 100-mL 100 mM phosphate-buffered saline (PBS) solution, while the other cell was used as an experimental system and was filled with Se-spiked PBS solution. In both systems, the initial solution pH was adjusted using 1 M phosphoric acid and 1 M sodium hydroxide solution. Gold (Au) foil (Fisher Scientific, 1×5×0.125 cm, purity>99.9975%), a leakless miniature Ag/AgCl electrode (eQAD, Model ET072), and a platinum wire (CH Instrument, Model CHI 115) were used as the working electrode, reference electrode, and the counter electrode, respectively. Au was selected as the working electrode due to its excellent electrochemical stability in aqueous solutions, a wide electrochemical window, and a robust interface for oxyanion reduction and oxidative electrode cleaning. Detailed cleaning protocol of electrodes and customized 3-D printed lid design can be found in Appendix B of U.S. Provisional Patent Application 63/073,583 filed Sep. 2, 2020, which is incorporated herein by reference and to which this application claims the benefit. About 3.5 cm of the Au electrode was submerged in the solution, resulting in an effective reaction area of 7 cm.sup.2. This three-electrode system was connected to an electrochemical potentiostat (BioLogic VSP-300) to conduct cyclic voltammetry (CV), linear sweep voltammetry (LSV), and chronoamperometry (CA). When heating was required, the electrochemical cell was placed in a sand bath on top of a magnetic stirrer hot plate to maintain a constant solution temperature. All chemicals used are purchased from Fisher Scientific and used directly without further purification (purity>99.8%). Water was from a Millipore Milli-Q system.
[0038] Experimental Procedure
[0039] First the feasibility of electrochemical Se reduction was explored under weakly acidic and neutral environments. The initial solution pH was adjusted to 4.0, 5.5, and 7.0 for both control and experimental systems to simulate the pH of common industrial and agricultural wastewaters. In the experimental system, sodium selenite (Na.sub.2SeO.sub.3) or selenate (Na.sub.2SeO.sub.4) was added to maintain an initial concentration of 1-mM Se(IV) or Se(VI), respectively. Cyclic voltammetry (CV) scans were conducted in both blank control and experimental systems between −0.8 V to 1.1 V with a scan rate of 50 mV s.sup.−1. Between each test, the Au electrode was electrochemically cleaned by cycling between 0.3 V and 1.5 V for ten times to fully oxidize potential residues on the electrode surface, followed by a linear sweep voltammetry (LSV) scan from 0.3 V to 1.5 V to confirm complete removal of all residues on Au electrode. Following this cleaning protocol, the pH was fixed at 5.5 for the remainder of experiments. The effect of initial Se(IV) concentrations was evaluated on SeDER performance, ranging from 0.01 mM to 10 mM Se. For each Se(IV) concentration, an LSV scan was performed towards the negative direction from 0.3 V to −0.8 V to determine the Se reduction peaks, and a follow-up LSV scan towards the positive direction from 0.0 V to 1.5 V to oxidize surface-deposited products.
[0040] To probe the mechanism of Se(IV)DER, the inventors further utilized chronoamperometry (CA) to explore both four-electron Se(IV)/Se(0) and six-electron Se(IV)/Se(-II) reduction pathways. During each CA test, the cathode potential was held at −0.01 V, −0.25 V, or −0.61 V for 5 minutes to sustain Se(IV) reduction on the electrode surface. The initial Se(IV) level was increased to 10 mM in this test to enhance the mass transfer. After 5 minutes, an LSV scan was performed in the positive direction from 0.0 V to 1.5 V to reveal corresponding oxidation peaks of the surface-deposited reduction products. The inventors subsequently investigated the effect of temperature on SeDER with detailed quantification of Se deposition capacity or Se deposition rate on the gold electrode under three different solution temperatures, including 20° C., 40° C., and 80° C. The inventors selected a high temperature of greater than the 50-75° C. range to facilitate the formation of crystalline Se(0) during electroplating processes and avoid the deposition of insulative amorphous Se(0) during electrochemical reduction. A magnetic stirrer was placed inside (300 rpm) to ensure good mass transfer. As in the previous stage, the initial Se(IV) concentration was 10 mM, and each test lasted for 25 minutes.
[0041] The inventors also performed long-term SeDER experiments with 0.001 mM (79 μg L.sup.−1), 0.01 mM (780 μg L.sup.−1), and 0.1 mM (6.9 mg L.sup.−1) Se(IV) to mimic Se levels common in industrial and agricultural wastewaters. Se(IV) concentration in the batch reactor was monitored to quantify Se removal rate or efficiency. Based on preliminary CV scans, the cathode was held at defined voltages corresponding to the four-electron or six-electron reduction pathway. The solution temperature was maintained under either 20° C. oricc 80° C. In the 6-h and 24-h tests, water samples (1 mL) were taken from the electrochemical cell every hour, and the filtered samples were preserved under 4° C. before quantification of soluble Se levels. Duplicate tests were performed in each experiment to ensure data accuracy and consistency.
[0042] Analytical Methods
[0043] Current and voltage data from CV, LSV, and CA are recorded by the BioLogic potentiostat (BioLogic Sciences Instruments). Total soluble Se concentration in the solution was quantified by inductively coupled plasma mass spectrometry (ICP-MS). Electrodes with surface deposits were preserved in a vacuum desiccator. Surface morphology and elemental mapping analysis of the gold electrodes was performed on a JEOL JXA-8230 electron probe microanalyzer (EPMA) with five wavelength dispersive X-ray spectrometers (WDS). Kinetics of electrode reactions in 0.1 mM Se(IV) was performed using LSV under various scan rates (5, 10, 20, 50, and 100 mV s.sup.−1). Quantification of performance metrics, including Se removal efficiency (%), Se removal rate (mg h.sup.−1 m.sup.−2), Se deposition capacity (mg m.sup.−2), and Faradaic efficiency (%), can be found Equations S1-S5 in Appendix B of U.S. Provisional Patent Application 63/073,583 filed Sep. 2, 2020, which is incorporated herein by reference and to which this application claims the benefit.
[0044] Results
[0045] Se(IV)DER and Se(VI)DER in a Weakly Acidic Environment
[0046] Se(IV) and Se(VI) oxyanions are the predominant species in industrial and agricultural wastewaters, with >80% of Se in its most oxidized state for some systems. At pH 5.5, the blank and Se(VI) CV curves are indistinguishable, but Se(IV) has distinct reduction peaks at a cathodic potential of approximately 0.0V (E vs. Ag/AgCl) and −0.6V (
[0047] Theoretically, electrochemical Se(VI) reduction should be thermodynamically favorable, as indicated by the high redox potential of Se(VI)/Se(IV) couple (Eq. 1). However, the reduction of Se(VI) oxyanion to its Se(IV) counterpart is extremely slow due to the necessity of anion structure change and the high activation energy required to break the Se═O double bond. While it is possible to facilitate the conversion of Se(VI) to Se(IV) using solution-phase biological or metallic catalysts, doing so is not the focus of the present invention.
SeO.sub.4.sup.2−+4H.sup.++2e.sup.−.Math.H.sub.2SeO.sub.3+H.sub.2O E°=0.95V (E vs. Ag/AgCl) (1)
[0048] Further investigated was Se(IV)DER under a wider pH range of 4.0-7.0 to reflect a typical pH profile of industrial and agricultural wastewaters. In theory, solution pH affects Se(IV)DER through two pathways: (1) the elemental composition of Se oxyanions and (2) the [H.sup.+] available for reaction. In common water matrices, the Se(IV) oxyanions are present as selenious acid (H.sub.2SeO.sub.3), biselenite (HSeO.sub.3.sup.−), and selenite (SeO.sub.3.sup.2−). Based on their pK.sub.a values (Eqs. 2 and 3), the inventors expected a comparable amount of SeO.sub.3.sup.2− and HSeO.sub.3.sup.− at pH 7.0 and a majority of HSeO.sub.3.sup.− at pH 5.5. Further decrease of solution pH to 4.0 would lead to a mixture of H.sub.2SeO.sub.3 and HSeO.sub.3.sup.− with negligible presence of SeO.sub.3.sup.2−.
H.sub.2SeO.sub.3.sup.−.Math.HSeO.sub.3.sup.−+H.sup.+ pK.sub.a1=2.5 (2)
HSeO.sub.3.sup.−.Math.SeO.sub.3.sup.2−+H.sup.+pK.sub.a2=7.3 (3)
[0049] Variation of Se(IV) composition induced by pH changes was well supported by observed reduction peaks in the LSV scan. At pH 7.0, two reduction peaks were identified for HSeO.sub.3.sup.− (
HSeO.sub.3.sup.−+5H.sup.++4e.sup.−.Math.Se+3H.sub.2O E°=0.58V (E vs. Ag/AgCl) (4)
HSeO.sub.3.sup.−+7H.sup.++6e.sup.− .Math.H.sub.2Se+3H.sub.2O E°=0.19V (E vs. Ag/AgCl) (5)
SeO.sub.3.sup.2−+3H.sub.2O+4e.sup.− .Math.Se+6OH.sup.− E°=−0.57V (E vs. Ag/AgCl) (6)
H.sub.2SeO.sub.3+4H.sup.++4e.sup.−.Math.Se+3H.sub.2O E°=0.54V (E vs. Ag/AgCl) (7)
H.sub.2SeO.sub.3+6H+6e.sup.−.Math.H.sub.2Se+3H.sub.2O E°=0.16V (E vs. Ag/AgCl) (8)
[0050] Higher concentrations of H.sup.+ ions in the water matrix will promote the reaction rate, as SeDER consumes a large amount of H.sup.+. Meanwhile, the Nernst equation dictates that Se reduction potential is strongly dependent on the [H.sup.+] in solution. For instance, assuming 1-M HSeO.sub.3.sup.− is available in the solution, a pH increase from 0 (standard condition) to 5.5 would drop the reduction potential from 0.58V to 0.21V (273K, Eq. S6). This result was confirmed by a positive shift of the HSeO.sub.3.sup.−/Se reduction peak from −0.13V (pH=7.0) to 0.06V (pH=4.0,
[0051] Effect of Selenite Concentration
[0052] In contrast to a controlled Se level in electroplating, the Se concentration in wastewater effluent is highly variable and may substantially affect SeDER. The inventors investigated Se(IV)DER for a series of initial Se(IV) concentrations ranging from 0.01 mM to 10 mM at pH 5.5 (i.e. the average pH of FGD wastewater). Initially, a negative direction LSV scan was applied to probe electrochemical reactions in the water matrix. The Nernst equation predicts an increase in Se(IV) concentration will shift the reduction potential in the positive direction, while better mass transfer at high Se(IV) concentration is expected to enhance reduction rate and the peak heights in voltammetry. Consistent with theory, minor reduction peaks were observed for Se(IV) concentrations of 0.01 mM and 0.1 mM (
2H.sub.2Se+H.sub.2SeO.sub.3.Math.3Se+3H.sub.2O (9)
[0053] A positive LSV scan further probed the Se reduction products on the Au electrode into the oxidation region. A single oxidation peak was identified between 0.6-0.7V (green (0.01 mM) and blue (0.1 mM) lines,
[0054] Four-Electron Vs. Six-Electron Reduction Pathway
[0055] Selecting between four- and six-electron Se reduction pathways for wastewater treatment requires a comprehensive evaluation of the tradeoffs of each approach. Within the four-electron pathway, underpotential deposition is energetically favored by Au—Se interaction and onsets at a more positive potential than that of the bulk deposition. Hence, the inventors first evaluated SeDER through underpotential deposition and held the Au electrode at 0.01V for 5 mins. Rapid termination of underpotential deposition was observed within 10 seconds (black (CA=0.01V)) line,
[0056] Se(IV) reduction via the six-electron pathway generates soluble hydrogen selenide (H.sub.2Se, aqueous) that will not cover the electrode surface, serving as a promising alternative for continuous Se removal if H.sub.2Se could be effectively neutralized by Se(IV) in the solution phase (Eq. 9). When the Au electrode was held at −0.61 V, an interesting trend was observed of a decrease-increase-decrease current profile in duplicate tests (red (CA=0.61V) line,
[0057] When comparing four- and six-electron pathways, one needs to consider the complexity of the industrial and agricultural wastewaters. These wastewaters could contain high levels of other oxyanions (up to three orders of magnitude higher than Se), such as nitrate, nitrite, phosphate, sulfate, and metal oxyanions. While not the focus of the present invention, future work evaluating the respective pathways will need to perform similar experiments in the presence of competing ions relevant to the specific wastewater of interest. Nevertheless, the present results suggest that the negatively biased cathode under the six-electron pathway may promote parasitic reactions and lead to low Faradaic efficiencies. Extensive pretreatment to remove competing ions may improve the efficiency of the six-electron pathway, but would likely come with higher capital and operational costs. In contrast, four-electron SeDER excels in system-level energy input, fewer parasitic reactions, and convenient collection of Se(0). Operational strategies could be implemented to tackle surface-limited reduction mechanism and enhance surface deposition capacity and Se removal efficiency, resulting in a more economically competitive four-electron SeDER.
[0058] Effect of Solution Temperature
[0059] Solution temperature is a vital operational parameter in SeDER that will affect not only the reaction rate, but also the phase of the deposited Se(0). In this section, three solution temperatures were investigated for four-electron bulk deposition, including 20° C., 40° C., and 80° C. The latter two solution temperatures were selected to represent some industrial wastewaters, e.g. FGD wastewater has an average temperature of −55° C. Under 20° C. and 40° C., the current gradually dropped to steady state at −0.020 mA and −0.037 mA, respectively, over the course of the 25-min experiment. Given that the four-electron bulk deposition is a surface-limited process, these stable currents were potentially sustained by background parasitic reactions, with a faster reaction rate (and hence higher background current) at 40° C. The Se deposition capacity was estimated to be 8.52 mg m.sup.−2 at 20° C. The capacity was further increased to 13.25 mg m.sup.−2 at 40° C., though the inventors could not visually identify red Se(0) films at either temperature.
[0060] Further increase of solution temperature to 80° C. led to a relatively consistent current profile around −0.150 mA. This significantly higher current indicated that the inventors were not depositing insulative amorphous Se(0) on the electrode, but rather conductive crystalline Se(0) with significantly higher conductivities of σ=10.sup.−4 ohm.sup.−1 cm.sup.−1 at 80° C. This hypothesis was supported by visual observation of a metallic grey Se film on the electrode surface and a previous electroplating study (>55° C.). Formation of crystalline Se(0) on the electrode surface effectively converts the conductive Au electrode interface to a conductive Se electrode interface, offering an innovative solution to the surface-limited four-electron reduction pathway at lower temperatures. This approach may be particularly well suited for high temperature industrial wastewater treatment where additional heat input would be minimal.
[0061] Long-Term Electrochemical Se Removal and Faradaic Efficiency
[0062] While the inventors comprehensively investigated the operation parameters and reduction pathways of SeDER, it is of vital importance to further evaluate the extent of Se removal and the Faradaic efficiency in long-term operation. In 6-hour tests at 0.1 mM Se(IV) and 20° C. (
[0063] The inventors further decreased the cathode potential to −0.60 V (20° C.) or −0.50 V (80° C.) and conducted SeDER via a six-electron pathway. Note that the cathodic potential for both pathways was determined by LSV scan prior to the long-term experiment. At 20° C., the Se concentration dropped continuously from 6.83 to 4.46 mg L.sup.−1 over the 6-h experiment (
[0064] Eventually, the operation time of six-electron SeDER was extended to 24 hours for maximum Se removal under 80° C. (
[0065] Additional Notes [0066] In one example, the competing ion, sulfate, promotes electrochemical selenite removal efficiency by 11-23%. [0067] In another example, the competing ion, nitrate, hinders electrochemical selenite removal efficiency by 2-11%. [0068] In yet another example, the competing ion, chloride, triggers parasitic chlorine evolution reaction and decreases electrochemical selenite removal efficiency by 1-8%. [0069] In yet another example, with embodiments of this invention one could remove up to 97% selenite from simulated flue-gas desulfurization wastewater through electrochemical selenite reduction. [0070] In yet another example, with embodiments of this invention one could achieve a threshold selenium deposition capacity of 3.5 g m.sup.−2 on an unmodified gold foil electrode. [0071] In still another example, with embodiments of this invention, the electrode can be easily regenerated through electrochemical oxidation.