MULTI-CONFIGURATION PAN FOR FOUNDATION SYSTEM
20220064933 · 2022-03-03
Inventors
- William B. Blevins (Nashville, TN, US)
- Andrew W. Oliphant (Brentwood, TN, US)
- Claude E. Hammonds (Duffield, VA, US)
- Jason M. Wilson (Hendersonville, TN, US)
Cpc classification
E02D27/48
FIXED CONSTRUCTIONS
International classification
E04B1/343
FIXED CONSTRUCTIONS
E02D27/48
FIXED CONSTRUCTIONS
Abstract
A foundation system for supporting a manufactured building from a ground surface, includes a pan to engage the ground surface and at least one bracket. The pan and brackets provide first, second, and third orientations. The first orientation includes one bracket mounted in a central area and oriented to receive two longitudinal struts couplable to a first beam and one lateral strut couplable to a second beam. The second orientation includes the central area being clear to receive a block pier and one bracket mounted longitudinally offset from the central area and oriented to receive one longitudinal strut couplable to the first beam and one lateral strut couplable to the second beam. The third orientation includes the central area for the block pier and two brackets mounted longitudinally on opposite sides of the central area and oriented to each receive one of two longitudinal struts couplable to the first beam.
Claims
1: A foundation system for supporting a manufactured building from a ground surface, comprising: a plurality of like configured brackets, each bracket including a plurality of bracket mounting holes arranged in a bracket hole pattern; and a pan configured to engage the ground surface, the pan including a plurality of pan mounting holes arranged to correspond to multiple orientations of the bracket mounting holes of the brackets to provide at least: a first orientation wherein one bracket is mounted in a central area and oriented to receive two longitudinal struts extending in a longitudinal direction for connecting the pan to a first beam and one lateral strut extending in a lateral direction transverse to the longitudinal direction for connecting the pan to a second beam; a second orientation wherein the central area of the pan is clear to receive a block pier and one bracket is mounted longitudinally offset from the central area and oriented to receive one longitudinal strut for connecting the pan to the first beam and one lateral strut for connecting the pan to the second beam; and a third orientation wherein the central area of the pan is clear to receive the block pier and two brackets are mounted longitudinally offset on opposite sides of the central area and oriented to each receive one of two longitudinal struts for connecting the pan to the first beam.
2: The foundation system of claim 1, wherein: each of the brackets is a T-shaped bracket in plan view including an upwardly open long channel extending in a first direction and an upwardly open short channel extending at substantially a right angle from a mid-portion of the upwardly open long channel; and the bracket hole pattern includes two bracket mounting holes spaced apart in the first direction by a bracket hole spacing along a bottom of the upwardly open long channel.
3: The foundation system of claim 2, wherein: the pan is rectangular in plan shape and includes first and second edges extending in the longitudinal direction and third and fourth edges extending in the lateral direction perpendicular to the longitudinal direction; and the plurality of pan mounting holes includes: a first pair of pan mounting holes for mounting one bracket in the first orientation, the first pair of pan mounting holes being located within the central area and spaced apart in the longitudinal direction by a distance equal to the bracket hole spacing; a second pair of pan mounting holes for mounting one bracket in the second orientation, the second pair of pan mounting holes being located in one longitudinal direction outside of the central area, the second pair of pan mounting holes being spaced apart in the lateral direction by a distance equal to the bracket hole spacing; and a third pair of pan mounting holes for mounting a second bracket in the third orientation, the third pair of pan mounting holes being located outside of the central area longitudinally opposite from the second pair of pan mounting holes, the third pair of pan mounting holes being spaced apart in the lateral direction by a distance equal to the bracket hole spacing.
4: The foundation system of claim 3, wherein: in the first orientation the two longitudinal struts are connected to the long channel.
5: The foundation system of claim 3, wherein: in the second orientation the one longitudinal strut is connected to the short channel.
6: The foundation system of claim 3, wherein: in the third orientation the two longitudinal struts are each connected to the short channel of different ones of the two respective brackets.
7: The foundation system of claim 3, wherein: the first, second, third and fourth edges of the pan are downturned edges, the downturned edges being configured to be driven downward into the ground surface to anchor the pan longitudinally and laterally relative to the ground surface; and in any of the first, second and third orientations the brackets are bolted to the pan with bolts extending through aligned bracket mounting holes and pan mounting holes.
8: The foundation system of claim 3, wherein: the first, second, third and fourth edges of the pan are upturned edges; the pan includes a plurality of spike receiving openings configured to receive a plurality of spikes to anchor the pan longitudinally and laterally relative to the ground surface; and in any of the first, second and third orientations the brackets are bolted to the pan with bolts extending through aligned bracket mounting holes and pan mounting holes.
9: A foundation system for supporting a manufactured building from a ground surface, comprising: at least one bracket, each bracket of the at least one bracket including a pair of bracket mounting holes; and a pan configured to engage the ground surface, the pan including first, second, and third pairs of pan mounting holes arranged to correspond to multiple configurations of the at least one bracket to provide at least: a first configuration wherein the pair of bracket mounting holes of a first bracket of the at least one bracket are aligned with the first pair of pan mounting holes in a central area of the pan, the first bracket being oriented to receive two longitudinal struts extending in a longitudinal direction for connecting the pan to a first beam of the manufactured building and further to receive one lateral strut extending in a lateral direction transverse to the longitudinal direction for connecting the pan to a second beam of the manufactured building; a second configuration wherein the central area of the pan is clear to receive a block pier configured to extend upwardly to the first beam and the pair of bracket mounting holes of the first bracket are aligned with one pair of the second or third pairs of pan mounting holes longitudinally offset from the central area, the first bracket oriented to receive one longitudinal strut for connecting the pan to the first beam and one lateral strut for connecting the pan to the second beam; and a third configuration wherein the central area of the pan is clear to receive the block pier, the pair of bracket mounting holes of the first bracket are aligned with the second pair of pan mounting holes longitudinally offset from the central area, and the pair of bracket mounting holes of a second bracket of the at least one bracket are aligned with the third pair of pan mounting holes longitudinally offset from the central area opposite the second pair of pan mounting holes, the first and second brackets oriented to each receive one of two longitudinal struts for connecting the pan to the first beam.
10: The foundation system of claim 9, wherein: the pan is rectangular in plan shape and includes first and second edges extending in the longitudinal direction and third and fourth edges extending in the lateral direction perpendicular to the longitudinal direction; the first pair of pan mounting holes are oriented parallel to the longitudinal direction and equally spaced from the first and second edges; the second pair of pan mounting holes are oriented parallel to the lateral direction and positioned closer to third edge than to the fourth edge; and the third pair of pan mounting holes are oriented parallel to the lateral direction and positioned closer to the fourth edge than to the third edge.
11: The foundation system of claim 10, wherein: the first, second, third and fourth edges of the pan are either downturned edges or upturned edges, the downturned edges configured to be driven downward into the ground surface to anchor the pan longitudinally and laterally relative to the ground surface; and in any of the first, second and third configurations the at least one bracket is bolted to the pan with bolts extending through the pair of bracket mounting holes when aligned with one of the one of the first, second, or third pairs of pan mounting holes.
12: The foundation system of claim 9, wherein: the at least one bracket is a T-shaped bracket in plan view including an upwardly open long channel extending in a first direction and an upwardly open short channel extending at substantially a right angle from a mid-portion of the upwardly open long channel; and the pair of bracket mounting holes of the at least one bracket are spaced apart in the first direction by a bracket hole spacing along a bottom of the upwardly open long channel.
13: The foundation system of claim 12, wherein: the first pair of pan mounting holes are spaced apart in the longitudinal direction by a distance equal to the bracket hole spacing; the second pair of pan mounting holes are spaced apart in the lateral direction by a distance equal to the bracket hole spacing; and the third pair of pan mounting holes are spaced apart in the lateral direction by a distance equal to the bracket hole spacing.
14: The foundation system of claim 12, wherein: in the first configuration the two longitudinal struts are connected to the upwardly open long channel of the first bracket; in the second configuration the one longitudinal strut is connected to the upwardly open short channel of the first bracket and the one lateral strut is connected to the upwardly open long channel of the first bracket; and in the third configuration the two longitudinal struts are each connected to the upwardly open short channel of different ones of the first and second brackets.
15: A method of installing a foundation system for supporting a manufactured building from a ground surface, the method comprising: (a) providing at least one bracket, each bracket of the at least one bracket including a pair of bracket mounting holes; (b) providing a pan configured to engage the ground surface, the pan including first, second, and third pairs of pan mounting holes arranged to correspond to multiple orientations of the at least one bracket; (c) aligning the pair of bracket mounting holes of a first bracket of the at least one bracket with corresponding holes of one of the first, second, or third pairs of pan mounting holes; and (d) coupling the first bracket to the pan.
16: The method of claim 15, wherein: step (c) includes aligning the pair of bracket mounting holes of the first bracket with the first pair of pan mounting holes in a central area of the pan; and the method further includes: coupling two longitudinal struts to the first bracket, the two longitudinal struts extending in a longitudinal direction for connecting the pan to a first beam of the manufactured building; and coupling one lateral strut to the first bracket, the one lateral strut extending in a lateral direction transverse to the longitudinal direction for connecting the pan to a second beam of the manufactured building.
17. The method of claim 15, wherein: step (c) includes aligning the pair of bracket mounting holes of the first bracket with one pair of the second or third pairs of pan mounting holes longitudinally offset from a central area of the pan; and the method further includes: coupling one longitudinal strut to the first bracket, the one longitudinal strut extending in a longitudinal direction for connecting the pan to a first beam of the manufactured building; and coupling one lateral strut to the first bracket, the one lateral strut extending in a lateral direction transverse to the longitudinal direction for connecting the pan to a second beam of the manufactured building.
18. The method of claim 17, further comprising: receiving a block pier on the central area of the pan, the block pier configured to extend upwardly to the first beam.
19. The method of claim 15, wherein: step (c) includes: aligning the pair of bracket mounting holes of the first bracket with the second pair of pan mounting holes longitudinally offset from a central area of the pan; aligning the pair of bracket mounting holes of a second bracket of the at least one bracket with the third pair of pan mounting holes longitudinally offset from the central area of the pan opposite the second pair of pan mounting holes; and the method further includes: coupling a first longitudinal strut to the first bracket, the first longitudinal strut extending in a longitudinal direction for connecting the pan to a first beam of the manufactured building; and coupling a second longitudinal strut to the second bracket, the second longitudinal strut extending in the longitudinal direction for connecting the pan to the first beam.
20. The method of claim 19, further comprising: receiving a block pier on the central area of the pan, the block pier configured to extend upwardly to the first beam.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0056] While the making and using of various embodiments of the present invention are discussed in detail below, it should be appreciated that the present invention provides many applicable inventive concepts that are embodied in a wide variety of specific contexts. The specific embodiments discussed herein are merely illustrative of specific ways to make and use the invention and do not delimit the scope of the invention. Those of ordinary skill in the art will recognize numerous equivalents to the specific apparatus and methods described herein. Such equivalents are considered to be within the scope of this invention and are covered by the claims.
[0057] In the drawings, not all reference numbers are included in each drawing, for the sake of clarity. In addition, positional terms such as “upper,” “lower,” “side,” “top,” “bottom,” etc. refer to the apparatus when in the orientation shown in the drawing. A person of skill in the art will recognize that the apparatus can assume different orientations when in use.
[0058] The words “connected”, “attached”, “joined”, “mounted”, “fastened”, and the like should be interpreted to mean any manner of joining two objects including, but not limited to, the use of any fasteners such as screws, nuts and bolts, bolts, pin and clevis, and the like allowing for a stationary, translatable, or pivotable relationship; welding of any kind such as traditional MIG welding, TIG welding, friction welding, brazing, soldering, ultrasonic welding, torch welding, inductive welding, and the like; using any resin, glue, epoxy, and the like; being integrally formed as a single part together; any mechanical fit such as a friction fit, interference fit, slidable fit, rotatable fit, pivotable fit, and the like; any combination thereof; and the like.
[0059] Unless specifically stated otherwise, any part of the apparatus of the present disclosure may be made of any appropriate or suitable material including, but not limited to, metal, alloy, polymer, polymer mixture, wood, composite, or any combination thereof.
[0060] Referring to
[0061] As illustrated in
[0062] The foundation system 100 may include a pan 110 configured to engage the ground surface 102. The pan 110 may also be referred to herein as a foundation pan 110. The pan 110 may be formed from a metal sheet 112 that defines a planar upper surface 114. The metal sheet 112 may also be referred to herein as sheet metal 112. The pan 110 may be rectangular in shape and have four corners 116 (e.g., 116A, 116B, 116C, 116D), as shown in
[0063] The pan 110 may include a plurality of pan mounting holes, for example, a first pair of pan mounting holes 130, a second pair of pan mounting holes 132, and a third pair of pan mounting holes 134. The first pair of pan mounting holes 130 may be located in a central area 136 of the pan 110. Furthermore, first pair of pan mounting holes 130 may be oriented parallel to the longitudinal direction 120 and may be equally spaced from the first and second edges 118A, 118B. The second pair of pan mounting holes 132 may be longitudinally offset from the central area 136 of the pan 110. Furthermore, the second pair of pan mounting holes 132 may be oriented parallel to the lateral direction 122 and may be positioned closer to the third edge 118C than to the fourth edge 118D. The third pair of pan mounting holes 134 may be longitudinally offset from the central area 136 of the pan 110 opposite the second pair of pan mounting holes 132. Furthermore, the third pair of pan mounting holes 134 may be oriented parallel to the lateral direction 122 and may be positioned closer to the fourth edge 118D than to the third edge 118C.
[0064] The foundation system 100 may further include at least one bracket 140. In certain embodiments, the at least one bracket 140 may be referred to herein as a plurality of like configured brackets 140. The at least one bracket 140 is shown in isolation in
[0065] Each bracket of the at least one bracket 140 may be a T-shaped bracket in plan view, as shown in
[0066] As illustrated in
[0067] As illustrated in
[0068] As illustrated in
[0069] As illustrated in
[0070] As illustrated in
[0071] In the first orientation 160, the first and second longitudinal struts 172A, 172B may be connected to the upwardly open long channel 150 of the first bracket 140A. In the second orientation 162, the first longitudinal strut 172A may be connected to the upwardly open short channel 152 of the first bracket 140A and the first lateral strut 174A may be connected to the upwardly open long channel 150 of the first bracket 140A. In the third orientation 164, each of the first and second longitudinal struts 172A, 172B may be connected to the upwardly open short channel 152 of different ones of the first and second brackets 140A, 140B.
[0072] As illustrated in
[0073] As illustrated in
[0074] Alternatively, as illustrated in
[0075] As illustrated in
[0076] In other optional embodiments, as illustrated in
[0077] The first and second longitudinal struts 172A, 172B may be configured to support the first beam 10A and prevent the first beam 10A from moving in the longitudinal direction 120.
[0078] As illustrated in
[0079] In other optional embodiments, as illustrated in
[0080] The lateral strut 174A may be configured to prevent the second beam 10B from moving in the lateral direction 122.
[0081] A method of installing the foundation system is further disclosed herein. The method may comprise step (a) providing at least one bracket 140. Each bracket of the at least one bracket 140 may include a pair of bracket mounting holes 142. The method may comprise step (b) providing a pan 110 configured to engage the ground surface 102. The pan 110 may include first, second, and third pairs of pan mounting holes 130, 132, 134 arranged to correspond to multiple orientations of the at least one bracket 140, namely, at least a first orientation 160, a second orientation 162, and a third orientation 164. The method may comprise step (c) aligning the pair of bracket mounting holes 142 of a first bracket 140A of the at least one bracket 140 with corresponding holes of one of the first, second, or third pairs of pan mounting holes 130, 132, 134. Finally, the method may comprise step (d) coupling the first bracket 140A to the pan 110.
[0082] In certain optional embodiments, step (c) of the method may include aligning the pair of bracket mounting holes 142 of the first bracket 140A with the first pair of pan mounting holes 130 in a central area 136 of the pan 110. In accordance with this embodiment, the method may include coupling two longitudinal struts 172A, 172B to the first bracket 140A. The two longitudinal struts 172A, 172B may extend in a longitudinal direction 120 for connecting the pan 110 to a first beam 10A of the manufactured building. The method may further include coupling one lateral strut 174A to the first bracket 140A. The one lateral strut 174A may extend in a lateral direction 122 transverse to the longitudinal direction 120 for connecting the pan 110 to a second beam 10B of the manufactured building.
[0083] In other optional embodiments, step (c) of the method may include aligning the pair of bracket mounting holes 142 of the first bracket 140A with one pair of the second or third pairs of pan mounting holes 132, 134 longitudinally offset from a central area 136 of the pan 110. In accordance with this embodiment, the method may include coupling one longitudinal strut 172A to the first bracket 140A. The one longitudinal strut 172A may extend in a longitudinal direction 120 for connecting the pan 110 to a first beam 10A of the manufactured building. The method may further include coupling one lateral strut 174A to the first bracket 140A. The one lateral strut 174A may extend in a lateral direction 122 transverse to the longitudinal direction 120 for connecting the pan 110 to a second beam 10B of the manufactured building.
[0084] In accordance with the aforementioned embodiment, the method may further include receiving a block pier 106 on the central area 136 of the pan 110. The block pier 106 may be configured to extend upwardly to the first beam 10A.
[0085] In still further optional embodiments, step (c) of the method may include aligning the pair of bracket mounting holes 142 of the first bracket 140A with the second pair of pan mounting holes 132 longitudinally offset from a central area 136 of the pan 110, and aligning the pair of bracket mounting holes 142 of a second bracket 140B of the at least one bracket 140 with the third pair of pan mounting holes 134 longitudinally offset from the central area 136 of the pan 110 opposite the second pair of pan mounting holes 132. In accordance with this embodiment, the method may include coupling a first longitudinal strut 172A to the first bracket 140A. The first longitudinal strut 172A may extend in a longitudinal direction 120 for connecting the pan 110 to a first beam 10A of the manufactured building. The method may further include coupling a second longitudinal strut 172B to the second bracket 140B. The second longitudinal strut 172B may extend in the longitudinal direction 120 for connecting the pan 110 to the first beam 10A.
[0086] In accordance with the aforementioned embodiment, the method may further include receiving a block pier 106 on the central area 136 of the pan 110. The block pier 106 may be configured to extend upwardly to the first beam 10A.
[0087] The method may further comprise positioning the pan 110 on a ground surface 102 with edges 118A, 118B, 118C, 118D of the pan 110 driven into the ground surface 102 to anchor the pan 110 longitudinally and laterally relative to the ground surface 102.
[0088] Thus, it is seen that the apparatus and methods of the present disclosure readily achieve the ends and advantages mentioned as well as those inherent therein. While certain preferred embodiments of the disclosure have been illustrated and described for present purposes, numerous changes in the arrangement and construction of parts and steps may be made by those skilled in the art, which changes are encompassed within the scope and spirit of the present disclosure as defined by the appended claims. Each disclosed feature or embodiment may be combined with any of the other disclosed features or embodiments.