SYSTEMS, METHODS AND DEVICES FOR REMOVAL OF THROMBUS AND/OR SOFT PLAQUE WITH ASYMMETRIC MASS DISTRIBUTION WITHIN WORKING REGION OF IMPELLER
20220061878 · 2022-03-03
Inventors
- Joseph P. Higgins (Minnetonka, MN, US)
- Nicholas W. Rydberg (Stillwater, MN, US)
- Matthew D. Cambronne (North Oaks, MN, US)
- Jeffrey R. Stone (Minnetonka, MN, US)
Cpc classification
A61B2017/320775
HUMAN NECESSITIES
A61B17/320758
HUMAN NECESSITIES
International classification
Abstract
A thrombectomy system is provided that, in various embodiments, a rotating impeller that may be translated within limits along a guidewire and within a catheter. The rotating impeller is, during operation, either located entirely inside or outside of the distal end of the catheter's lumen or at least partially outside of the distal end of the catheter's lumen. In some cases, the impeller may be prevented from rotating if at least partially inside the catheter's lumen. The rotating impeller may achieve a working diameter that is greater than its resting diameter.
Claims
1. A thrombus disruption and removal system comprising: a tubular drive shaft defining a proximal end and a distal end and a nominal axis of rotation; a working region defined near, or at, the distal end of the drive shaft, the working region comprising: an impeller hub having a wall and attached to and/or surrounding the drive shaft, and a plurality of impeller blades attached to, or integrated with, the impeller hub and extending radially therefrom, the blades each comprising a surface area and a material comprising a density; at least one of a portion of the tubular drive shaft engaging the proximal side of the impeller hub, extending at least partially through a lumen defined through the impeller hub, and/or engaging the distal side of the impeller hub; a prime mover coupled to the proximal end of the drive shaft and, together with the drive shaft, adapted to rotate the impeller hub and impeller blades; wherein the impeller hub comprises a center of mass that is radially offset from the nominal axis of rotation of the drive shaft.
2. The thrombus disruption and removal system of claim 1, wherein radially offset center of mass of the impeller hub is achieved by inclusion of a material of higher density along, or within, at least a portion of the walls of the impeller hub.
3. The thrombus disruption and removal system of claim 1, wherein the radially offset center of mass of the impeller hub is achieved by removing a portion of the impeller hub wall to define at least one open chamber within the impeller hub wall.
4. A thrombus disruption and removal system comprising: a drive shaft defining a proximal end and a distal end and a nominal axis of rotation; a working region defined near, or at, the distal end of the drive shaft, the working region comprising: an impeller hub defining walls and attached to and/or surrounding the drive shaft, and a plurality of impeller blades attached to, or integrated with, the impeller hub and extending radially therefrom; at least one of a portion of the drive shaft engaging the proximal side of the impeller hub, extending at least partially through a lumen defined through the impeller hub, and/or engaging the distal side of the impeller hub; a prime mover coupled to the proximal end of the drive shaft and, together with the drive shaft, adapted to rotate the impeller hub and impeller blades; wherein one or more of the impeller blades comprises an increased mass relative to any one of the remaining impeller blades in the plurality of impeller blades, and wherein the increased mass of the one or more impeller blades locates the center of mass of the working region at a point that is radially offset from the nominal axis of rotation of the drive shaft.
5. The thrombus disruption and removal system of claim 4, wherein the mass differential is achieved by adding a material to, or along, or within, at least a portion of the one or more impeller blades, wherein the added material comprises a density that is higher than the density of the material of any one of the remaining impeller blades in the plurality of impeller blades.
6. The thrombus disruption and removal system of claim 4 wherein the mass differential is achieved by providing at least a portion of at least one blade of a higher density material than the material of any one of the remaining impeller blades in the plurality of impeller blades.
7. The thrombus disruption and removal system of claim 4, wherein the mass differential is achieved by an increased surface area, and therefore mass, of least one of the impeller blades, relative to any one of the remaining impeller blades in the plurality of impeller blades.
8. A thrombus disruption and removal system comprising: a drive shaft defining a proximal end and a distal end and a nominal axis of rotation; a working region defined near, or at, the distal end of the drive shaft, the working region comprising: an impeller hub defining walls and attached to and/or surrounding the drive shaft; a plurality of impeller blades attached to, or integrated with, the impeller hub and extending radially therefrom; at least one of a portion of the drive shaft engaging the proximal side of the impeller hub, extending at least partially through a lumen defined through the impeller hub, and/or engaging the distal side of the impeller hub; a prime mover coupled to the proximal end of the drive shaft and, together with the drive shaft, adapted to rotate the impeller hub and blades; wherein the drive shaft within the working region comprises a center of mass that is radially offset from the nominal axis of rotation of the drive shaft.
9. The thrombus disruption and removal system of 8, wherein a portion of the drive shaft comprises a material of higher density within the working region than the density of material comprising the remainder of the drive shaft within the working region.
10. The thrombus disruption and removal system of claim 8, wherein the drive shaft comprises a plurality of wire filars and wherein at least one of the plurality of wire filars within the working region comprises a material of higher density than any one of the remaining wire filars within the working region.
11. A thrombus disruption and removal system comprising: a drive shaft defining a proximal end and a distal end and a nominal axis of rotation; a working region defined near, or at, the distal end of the drive shaft, the working region comprising: an impeller hub defining walls and attached to and/or surrounding the drive shaft; a plurality of impeller blades attached to, or integrated with, the impeller hub and extending radially therefrom; at least one of a portion of the drive shaft engaging the proximal side of the impeller hub, extending at least partially through a lumen defined through the impeller hub, and/or engaging the distal side of the impeller hub; a prime mover coupled to the proximal end of the drive shaft and, together with the drive shaft, adapted to rotate the impeller hub and impeller blades; wherein at least one of the impeller blades comprises a surface area that is greater than the surface area of any one of the remaining impeller blades in the plurality of impeller blades.
12. The thrombus disruption and removal system of claim 11, further comprising a center of mass that is located on the nominal axis of rotation when the impeller is not rotating, and a center of mass that is radially offset from the nominal axis of rotation when the impeller is rotating.
13. A thrombus disruption and removal system, comprising: a drive shaft defining a proximal end and a distal end and a nominal axis of rotation; a working region defined near, or at, the distal end of the drive shaft, the working region comprising: an impeller hub defining walls and attached to and/or surrounding the drive shaft; a plurality of impeller blades attached to, or integrated with, the impeller hub and extending radially therefrom; at least one of a portion of the drive shaft engaging the proximal side of the impeller hub, extending at least partially through a lumen defined through the impeller hub, and/or engaging the distal side of the impeller hub; a prime mover coupled to the proximal end of the drive shaft and, together with the drive shaft, adapted to rotate the impeller hub and to translate the working region, wherein a working diameter of the impeller blades achieved during rotation of the impeller is greater than a resting diameter of the impeller blades.
14. The thrombus disruption and removal system of claim 13, wherein the impeller hub comprises a center of mass that is radially offset from the nominal axis of rotation of the drive shaft.
15. The thrombus disruption and removal system of claim 13, wherein at least one of the impeller blades comprises a surface area that is greater than the surface area of the remaining impeller blades in the plurality of impeller blades.
16. The thrombus disruption and removal system of claim 13, wherein at least one of the impeller blades comprises a mass that is greater than the mass of any one of the remaining blades.
17. The thrombus disruption and removal system of claim 13, wherein at least a portion of at least one of the blades comprises a mass that is greater than any one of the remaining blades.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0021] While the invention is amenable to various modifications and alternative forms, specifics thereof are shown by way of example in the drawings and described in detail herein. It should be understood, however, that the intention is not to limit the invention to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
[0022] With reference to the Figures, one embodiment of the present invention comprising a catheter 10 having a body 12 with a distal end 15 and defining a lumen 14 therethrough. An impeller device 16 that is rotatable and translatable with a drive shaft within catheter lumen 14 is provided and comprises a tubular shaft 18 defining a proximal end 20, a distal end 22 and an impeller 24 attached at or near the distal end 22 of the tubular drive shaft 18. A guidewire lumen 26 is defined through the impeller device, i.e., through the tubular drive shaft 18 and, in some cases, through the impeller 24 attached at or near the distal end 22 of the tubular drive shaft 18. The guidewire lumen 26 is adapted to receive a guidewire 28 therethrough, thereby enabling the impeller device 16 to be rotated as well as translated over the guidewire 28 and through the catheter lumen 106 to the treatment area in a blood vessel.
[0023] The impeller device 16 in
[0024] Alternatively, the impeller 24 may be rotated when completely within the catheter lumen 14.
[0025]
[0026] Thus, under the above control scheme, the embodiment in
[0027] Other embodiments may be allowed to rotate when actuated, regardless of the position of the impeller 24 relative to the distal end 15 of catheter body 10.
[0028] The impeller 24 may comprise an elongated screw, or helical blade, structure 110 near or at its distal end that may have at least one elongated thread-like structure designed to macerate thrombus and/or soft tissue while also drawing the tissue/thrombus proximally toward the catheter where it may be aspirated therethrough. In some cases, as in, e.g.,
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[0030]
[0031]
[0032] As noted above, shifting the center of mass M of the working region allows achieving of a working diameter (generally WD) for the impeller during rotation that is greater than its resting diameter RD which is advantageous.
[0033] The Figures disclose exemplary mechanisms to shift the center of mass of the working region radially away from the nominal axis of rotation by (1) creating a mass differential between, or along at least a portion of, the impeller blades, e.g., 110, or 110A, 110B (wherein a one or a plurality of blades are disposed along or around the impeller hub 112); (2) creating a mass imbalance along, or within, the impeller hub 112; and/or (3) creating a mass imbalance along, or within, the tubular drive shaft 18 proximal and/or distal and/or within the impeller hub 112.
[0034] As seen in
[0035] The nominal axis of rotation AR of the drive shaft and working region WR is shown in
[0036]
[0037] Still more alternatively, the surface area of at least a portion of at least one blade 110, or 110A, 110B, may be increased, relative to other blade surface area portions, to achieve the mass imbalance. In this case, the larger surface area portion(s) of the at least one blade may act to “lift” the impeller through the fluid to create a larger working diameter, taking advantage of the underlying fluid dynamics. The larger surface area portion may, or may not, comprise a larger mass relative to the non-enlarged surface area portion (s) Such structures result generally (as shown) in a working diameter WD2 for the working region WR that is greater than its resting diameter RD during rotation of the drive shaft 18 and hub 18 with blade(s). Alternatively, the surface area of at least a portion of at least one blade(s) may be decreased to achieve the mass imbalance.
[0038] Thus, in certain embodiments, in order to create a working diameter WD that is greater than a resting diameter RD:
[0039] the mass of at least a portion of one blade may be increased relative to the remaining portion of the at least one blade, and/or increased relative to another blade;
[0040] the mass of at least a portion of one blade may be decreased relative to the remaining portion of the at least one blade, and/or decrease relative to another blade;
[0041] the density of at least a portion of one blade may be increased relative to the remaining portion of the at least one blade, and/or increased relative to another blade;
[0042] the density of at least a portion of one blade may be increased relative to the remaining portion of the at least one blade, and/or increased relative to another blade;
[0043] the surface area of at least a portion of one blade may be increased relative to the remaining portion of the at least one blade, and/or increased relative to another blade; and/
[0044] the surface area of at least a portion of one blade may be increased relative to the remaining portion of the at least one blade, and/or increased relative to another blade.
[0045] One or more of the above may be combined to achieve the desired mass imbalance.
[0046] In each of the cases where a mass imbalance is created, the center of mass CM of working region WR is radially offset from the axis of rotation AR as shown in
[0047]
[0048] The skilled artisan will recognize that one of the key features illustrated in
[0049] Alternatively, the enlarged surface area portion of at least a portion of at least one of the blades may comprise a material, or a thickness, that allows the resting CM to remain on the nominal axis of rotation AR. In this embodiment, it is the enlarged surface area that, during rotation, works to “lift” the impeller and move it through the fluid and around the nominal axis of rotation AR in an orbiting path. Thus, in this embodiment, the working diameter achieved during orbiting pathing will be larger than the impeller's resting diameter when measured at its largest point.
[0050] Turning now to
[0051] Thus, as in
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[0054] Alternatively, inserting a plug 116 of higher density, and/or by inserting a plug of lower density along the drive shaft, and/or on a wire filar W, at a point within the working region WR that is proximal and/or distal and/or within the impeller hub of the working region WR. Each of these mechanisms will shift the center of mass CM radially away from the nominal axis of rotation.
[0055] The above comprise representative examples only. Additional equivalent methods and mechanisms for shifting the center of mass CM of a working region WR of an impeller radially away from a nominal axis of rotation AR during rotation are also within the scope of the present disclosure.
[0056] Moreover, we provide disclosure of the following patents and applications, each of which are assigned to Cardiovascular Systems. Inc., and incorporated herein in their entirety, each of which may comprise systems, methods and/or devices that may be used with various embodiments of the presently disclosed subject matter:
[0057] U.S. Pat. No. 9,468,457, “ATHERECTOMY DEVICE WITH ECCENTRIC CROWN”;
[0058] U.S. Pat. No. 9,439,674, “ROTATIONAL ATHERECTOMY DEVICE WITH EXCHANGEABLE DRIVE SHAFT AND MESHING GEARS”;
[0059] U.S. Pat. No. 9,220,529, “ROTATIONAL ATHERECTOMY DEVICE WITH ELECTRIC MOTOR”;
[0060] U.S. Pat. No. 9,119,661, “ROTATIONAL ATHERECTOMY DEVICE WITH ELECTRIC MOTOR”;
[0061] U.S. Pat. No. 9,119,660, “ROTATIONAL ATHERECTOMY DEVICE WITH ELECTRIC MOTOR”:
[0062] U.S. Pat. No. 9,078,692, “ROTATIONAL ATHERECTOMY SYSTEM”;
[0063] U.S. Pat. No. 6,295,712, “ROTATIONAL ATHERECTOMY DEVICE”;
[0064] U.S. Pat. No. 6,494,890, “ECCENTRIC ROTATIONAL ATHERECTOMY DEVICE”;
[0065] U.S. Pat. No. 6,132,444, “ECCENTRIC DRIVE SHAFT FOR ATHERECTOMY DEVICE AND METHOD FOR MANUFACTURE”;
[0066] U.S. Pat. No. 6,638,288, “ECCENTRIC DRIVE SHAFT FOR ATHERECTOMY DEVICE AND METHOD FOR MANUFACTURE”;
[0067] U.S. Pat. No. 5,314,438, “ABRASIVE DRIVE SHAFT DEVICE FOR ROTATIONAL ATHERECTOMY”;
[0068] U.S. Pat. No. 6,217,595, “ROTATIONAL ATHERECTOMY DEVICE”;
[0069] U.S. Pat. No. 5,554,163, “ATHERECTOMY DEVICE”;
[0070] U.S. Pat. No. 7,507,245, “ROTATIONAL ANGIOPLASTY DEVICE WITH ABRASIVE CROWN”;
[0071] U.S. Pat. No. 6,129,734, “ROTATIONAL ATHERECTOMY DEVICE WITH RADIALLY EXPANDABLE PRIME MOVER COUPLING”;
[0072] U.S. patent application Ser. No. 11/761,128, “ECCENTRIC ABRADING HEAD FOR HIGH-SPEED ROTATIONAL ATHERECTOMY DEVICES”;
[0073] U.S. patent application Ser. No. 11/767,725, “SYSTEM. APPARATUS AND METHOD FOR OPENING AN OCCLUDED LESION”;
[0074] U.S. patent application Ser. No. 12/130,083, “ECCENTRIC ABRADING ELEMENT FOR HIGH-SPEED ROTATIONAL ATHERECTOMY DEVICES”;
[0075] U.S. patent application Ser. No. 12/363,914, “MULTI-MATERIAL ABRADING HEAD FOR ATHERECTOMY DEVICES HAVING LATERALLY DISPLACED CENTER OF MASS”;
[0076] U.S. patent application Ser. No. 12/578,222, “ROTATIONAL ATHERECTOMY DEVICE WITH PRE-CURVED DRIVE SHAFT”;
[0077] U.S. patent application Ser. No. 12/130,024. “ECCENTRIC ABRADING AND CUTTING HEAD FOR HIGH-SPEED ROTATIONAL ATHERECTOMY DEVICES”;
[0078] U.S. patent application Ser. No. 12/580,590, “ECCENTRIC ABRADING AND CUTTING HEAD FOR HIGH-SPEED ROTATIONAL ATHERECTOMY DEVICES”;
[0079] U.S. patent application Ser. No. 29/298,320, “ROTATIONAL ATHERECTOMY ABRASIVE CROWN”;
[0080] U.S. patent application Ser. No. 29/297,122, “ROTATIONAL ATHERECTOMY ABRASIVE CROWN”;
[0081] U.S. patent application Ser. No. 12/466,130. “BIDIRECTIONAL EXPANDABLE HEAD FOR ROTATIONAL ATHERECTOMY DEVICE”; and
[0082] U.S. patent application Ser. No. 12/388,703, “ROTATIONAL ATHERECTOMY SEGMENTED ABRADING HEAD AND METHOD TO IMPROVE ABRADING EFFICIENCY”.
[0083] The descriptions of the embodiments and their applications as set forth herein should be construed as illustrative, and are not intended to limit the scope of the disclosure. Features of various embodiments may be combined with other embodiments and/or features thereof within the metes and bounds of the disclosure. Upon study of this disclosure, variations and modifications of the embodiments disclosed herein are possible and practical alternatives to and equivalents of the various elements of the embodiments will be understood by and become apparent to those of ordinary skill in the art. Such variations and modifications of the embodiments disclosed herein may be made without departing from the scope and spirit of the invention. Therefore, all alternatives, variations, modifications, etc., as may become to one of ordinary skill in the art are considered as being within the metes and bounds of the instant disclosure.