COUPLING ELEMENTS FOR EMBLEM ASSEMBLIES
20230391278 · 2023-12-07
Inventors
Cpc classification
B60R21/215
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60R13/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Locking pieces, such as clips, for decorative emblems and emblem assemblies, along with related methods. In some embodiments, a locking piece for coupling an emblem assembly to an airbag assembly may comprise a tapering slot narrowing in width, at least in part, from a first end of the tapering slot to a second end of the tapering slot defining a first fastener seat configured to engage a first fastener extending from a decorative emblem. The locking piece may further comprise a second fastener seat configured to resiliently engage, such as by way of a resiliently flexible prong, a second fastener extending from the decorative emblem and, in some embodiments, a third fastener seat configured to resiliently engage a third fastener extending from the decorative emblem.
Claims
1. A clip for coupling an emblem assembly to an airbag cover, comprising: a plurality of slots, wherein each slot of the plurality of slots is configured to engage a respective fastener extending from a decorative emblem to securely couple an emblem assembly comprising the decorative emblem to an airbag cover; and at least one resiliently flexible prong positioned adjacent to at least one of the plurality of slots, wherein the at least one resiliently flexible prong is configured to engage at least a portion of a fastener extending from the decorative emblem to apply tension to the emblem assembly and lock the emblem assembly to the airbag cover.
2. The clip of claim 1, wherein at least one of the plurality of slots comprises an open-ended slot.
3. The clip of claim 1, wherein at least one of the plurality of slots comprises a closed-loop slot.
4. The clip of claim 3, wherein the closed-loop slot tapers so as to narrow in width, at least in part, from a first end of the closed-loop slot to a second end of the closed-loop slot, the second end of the closed-loop slot defining a fastener seat configured to engage a fastener extending from a decorative emblem.
5. The clip of claim 1, wherein the clip comprises two adjacent, open-ended slots, wherein the clip further comprises a resiliently flexible prong positioned adjacent to both of the open-ended slots that is configured to engage at least a portion of a fastener extending from the decorative emblem to apply tension to the emblem assembly and lock the emblem assembly to the airbag cover.
6. The clip of claim 1, wherein the at least one resiliently flexible prong is configured to resiliently engage an enlarged head of a non-threaded fastener to lock the emblem assembly to the airbag cover.
7. The clip of claim 1, wherein at least one of the plurality of slots is partially defined by a resiliently flexible prong.
8. The clip of claim 7, wherein at least two of the plurality of slots is partially defined by a resiliently flexible prong, and wherein the clip comprises a gap defined between an open end of each of the resiliently flexible prongs and an adjacent portion of a fastener seat.
9. A locking piece for coupling an emblem assembly to a driver airbag assembly, comprising: a tapering slot narrowing in width, at least in part, from a first end of the tapering slot to a second end of the tapering slot, the second end of the tapering slot defining a first fastener seat configured to engage a first fastener extending from a decorative emblem; a second fastener seat configured to resiliently engage a second fastener extending from the decorative emblem; and a third fastener seat configured to resiliently engage a third fastener extending from the decorative emblem.
10. The locking piece of claim 9, further comprising a first resiliently flexible prong positioned adjacent to the second fastener seat and configured to resiliently engage the second fastener to apply tension to the emblem assembly and lock the emblem assembly to a cover of the driver airbag assembly.
11. The locking piece of claim 10, wherein the first resiliently flexible prong is configured to resiliently engage an enlarged head of the second fastener to lock the emblem assembly to the cover.
12. The locking piece of claim 10, further comprising a second resiliently flexible prong positioned adjacent to the third fastener seat and configured to resiliently engage the third fastener to apply tension to the emblem assembly and lock the emblem assembly to the cover of the driver airbag assembly.
13. The locking piece of claim 9, wherein the tapering slot comprises a closed-loop slot.
14. A method for installation of an emblem assembly to an airbag cover, the method comprising the steps of: extending a plurality of fasteners through respective openings in an airbag cover, wherein each of the plurality of fasteners extends from a decorative emblem; positioning a locking piece adjacent to distal ends of each of the plurality of fasteners; and sliding the locking piece to resiliently engage each of the plurality of fasteners and thereby secure the decorative emblem to the airbag cover.
15. The method of claim 14, wherein each of the plurality of fasteners comprises a non-threaded fastener.
16. The method of claim 14, wherein each of the plurality of fasteners comprises an enlarged distal head.
17. The method of claim 14, further comprising engaging a flexible prong of the locking piece to at least one of the plurality of fasteners.
18. The method of claim 17, wherein the step of engaging a flexible prong of the locking piece to at least one of the plurality of fasteners comprises engaging two flexible prongs of the locking piece to two non-threaded fasteners of the decorative emblem and seating a third non-threaded fastener of the decorative emblem within a slot of the locking piece.
19. The method of claim 14, wherein the step of positioning the locking piece adjacent to distal ends of each of the plurality of fasteners comprises placing an at least substantially flat surface of the locking piece against an at least substantially flat surface of the airbag cover with distal ends of each of the plurality of fasteners positioned adjacent to a respective fastener seat of the locking piece.
20. The method of claim 19, wherein the step of sliding the locking piece to resiliently engage each of the plurality of fasteners and thereby secure the decorative emblem to the airbag cover comprises translationally moving the locking piece against the at least substantially flat surface of the airbag cover to engage each of the plurality of fasteners with a respective fastener seat of the locking piece.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Non-limiting and non-exhaustive embodiments of the disclosure are described, including various embodiments of the disclosure with reference to the figures, in which:
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DETAILED DESCRIPTION
[0044] A detailed description of apparatus, systems, and methods consistent with various embodiments of the present disclosure is provided below. While several embodiments are described, it should be understood that the disclosure is not limited to any of the specific embodiments disclosed, but instead encompasses numerous alternatives, modifications, and equivalents. In addition, while numerous specific details are set forth in the following description in order to provide a thorough understanding of the embodiments disclosed herein, some embodiments can be practiced without some or all of these details. Moreover, for the purpose of clarity, certain technical material that is known in the related art has not been described in detail in order to avoid unnecessarily obscuring the disclosure.
[0045] As used herein, the term “substantially” refers to the complete or nearly complete extent or degree of an action, characteristic, property, state, structure, item, or result to function as indicated. For example, an object that is “substantially” cylindrical or “substantially” perpendicular would mean that the object/feature is either cylindrical/perpendicular or nearly cylindrical/perpendicular so as to result in the same or nearly the same function. The exact allowable degree of deviation provided by this term may depend on the specific context. The use of “substantially” is equally applicable when used in a negative connotation to refer to the complete or near complete lack of an action, characteristic, property, state, structure, item, or result. For example, structure which is “substantially free of” a bottom would either completely lack a bottom or so nearly completely lack a bottom that the effect would be effectively the same as if it completely lacked a bottom.
[0046] Similarly, as used herein, the term “about” is used to provide flexibility to a numerical range endpoint by providing that a given value may be “a little above” or “a little below” the endpoint while still accomplishing the function associated with the range.
[0047] The embodiments of the disclosure may be best understood by reference to the drawings, wherein like parts may be designated by like numerals. It will be readily understood that the components of the disclosed embodiments, as generally described and illustrated in the figures herein, could be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the apparatus and methods of the disclosure is not intended to limit the scope of the disclosure, as claimed, but is merely representative of possible embodiments of the disclosure. In addition, the steps of a method do not necessarily need to be executed in any specific order, or even sequentially, nor need the steps be executed only once, unless otherwise specified. Additional details regarding certain preferred embodiments and implementations will now be described in greater detail with reference to the accompanying drawings.
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[0050] As also shown in this figure, various holes 112 may be formed, which may receive protruding fasteners for coupling the emblem assembly 120 to the cover 110. These holes 112 may comprise an enlarged portion 113, which may comprise a semicircle, which may couple with the other semicircle of each hole 112 along a ledge portion. As discussed in greater detail below, this feature may facilitate accommodation and locking of a unique head of the fasteners that will extend through each hole 112 to lock the emblem assembly 120 in place.
[0051] Finally,
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[0056] As also depicted in
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[0059] In addition, this view illustrates that emblem assembly 120 may, in preferred embodiments including the one depicted in this figure, comprise a plurality of stacked elements (plates, in this embodiment). More particularly, emblem assembly comprises a decorative plate 126, a light diffuser plate 130, and a PCB 132. As illustrated in FIG. PCB 132 may, in some embodiments, be sandwiched between two (or more, or fewer) other layers, which may serve as further heat dissipation layers, if desired. Decorative plate 126 may serve a variety of functions. For example, as shown in
[0060] Thus, in the depicted embodiment, decorative plate 126 comprises an angled surface 128 that is configured to mate, or at least substantially mate with and/or nest within, a corresponding angled surface 118 of pocket 115. Similarly, decorative plate 126 comprises a second surface 129, which is angled with respect to surface 128 and which is configured to mate with and/or nest within a second, corresponding angled surface 117 of pocket 115. By providing such mating surfaces, in preferred embodiments along with a means for tensioning the assembly 120 within pocket 115, such as clip 140, lighting may be selectively controlled within the assembly. More specifically, unwanted light bleeding may be preventing, at least substantially prevented, or at least inhibited in this manner by providing one or more of these desirable features.
[0061] In some embodiments, the decorative plate 126 may comprise an opaque, or at least substantially opaque materials but may have transparent portions to selectively control the areas at which light should be allowed to pass through to the emblem 125. In some embodiments, the back side of the decorative plate may be translucent, or at least substantially translucent, and the opposite side may be formed using opaque films and/or coatings to allow only certain regions, such as the perimeter/outline of the logo of emblem 125, to be translucent and allow for selective lighting of the logo.
[0062] As also shown in
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[0064] Clip 140 can also facilitate other desired features/functions, such as preventing or at least reducing BSR (buzz, squeak, rattle) during use. Clip 140 can also improve retention during airbag deployment. In some embodiments, clip 140 may be integrally molded or otherwise attached directly to the cover 110.
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[0066] Moreover, the adjacent prongs 142, which may be resiliently biased away from the plane of the clip 140 in preferred embodiments, can each engage a respective fastener head 123 to lock the clip 140, and thereby lock the emblem assembly, in place, as illustrated in
[0067] At the opposite end of clip 140, a closed-loop slot 148 is formed by a protruding neck 146 of the clip 140. Slot 148 preferably narrows in width from the end closest to the open-ended slots 144 to the opposite end at which neck 146 terminates to define a fastener seat 149 for the third of the three fasteners 122 of the preferred embodiment depicted in the figures.
[0068] As shown in
[0069] In some embodiments, prongs 142 may be configured to engage a ledge 124 that faces in a direction parallel to the plane of the clip 140, as also shown in
[0070] It can also be seen in
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[0073] Decorative plate 126 is, as previously discussed, preferably configured to seat and/or seal the assembly 120 to the cover 110 by, for example, providing a seating, sealing, and/or mating interface within the aforementioned pocket 115 of the cover 110. In some embodiments, decorative plate 126 accomplishes this by providing a mating surface or joint comprising one or more surfaces that are configured to match and/or mate with one or more corresponding surfaces of the pocket 115. This may provide a light seal to prevent, or in some cases selectively permit in certain desired regions, light bleed to provide a unique aesthetic and/or functional effect.
[0074] Beneath the decorative plate 126, a light diffuser plate 130 may be present in the stack/assembly 120. Light diffuser plate 130 may be configured to disperse the lighting from one or more LEDs 131, which may be discrete, to a more uniform distribution such that, when the light from the LEDs 131 or other light source transmitted into the decorative plate 126, the light is homogeneous, or at least more homogenous. Thus, preferably light diffuser plate 130 is manufactured from a translucent, or semi-translucent material. In some embodiments, the LEDs 131 may be at least partially positioned within slots or openings formed in the light diffuser plate 130, which may further facilitate this light diffusing process.
[0075] Finally, at the bottom of the stack/assembly 120, a PCB 132 may be present, which may provide the power and/or signals to the LEDs 131 and/or other light sources. As previously mentioned, PCB 132 may, in some embodiments, be sandwiched between two or more other layers, which may serve as further heat dissipation layers, if desired. Again, a ribbon wire 135 may extend from the PCB 132 layer, which ribbon wire 135 may terminate in a plug/connector 136. As shown in
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[0077] In some embodiments, plate 226 may be formed from a translucent, or relatively translucent, material, in which case this effect may be created by using an opaque film or coating, such as, for example, a PVD film. In other words, the outline region 227 may be created by leaving this region uncoated and/or lacking the opaque film. The inner and outer regions 228/229 may be formed using the same coating/film to create the same translucency or, in some embodiments, one of these regions may be intentionally formed with a higher translucency than the other. For example, the outer region 229 may be less translucent than the inner region 228, to highlight the logo/emblem, or vice versa, which may, for example, create a unique background for the emblem. Varying amounts of translucency may be created, for example, by varying the thickness, such as the number of coats or layers, of the applied film/coating. Of course, in alternative embodiments, the plate 226 may be formed from a relatively opaque material or a material having an opaque film/coating, in which case regions of higher translucency may be created by etching away this opaque film/coating in desired regions, such as the outline region 227 of
[0078] Decorative plate 226 may otherwise be similar or identical to decorative plate 126 and may therefore comprise, for example, openings 232 comprising enlarged regions 233 for receiving a corresponding enlarged region of respective fasteners, as previously discussed.
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[0081] As previously discussed, emblem assembly 420 may, in some embodiments, comprise a stack of various elements, such as plates, which may serve a variety of functions, including, for example, providing a light seal, facilitating heat dissipation, nesting the assembly within pocket 415, and/or selectively allowing for light bleed in desired regions to provide a unique aesthetic and/or functional effect.
[0082] However, unlike airbag module 100, airbag module 400 comprises a groove 411 formed in the exterior surface of cover 410, which may be configured to allow ribbon wire 435 to nest therein. This provides a possible alternative route for the cable ribbon 435 in between an outer cover 405, which may be, for example a leather cover, which may be positioned adjacent to a molded substrate of the cover 410. The ribbon 435 may therefore be loaded from the A-surface prior to leather-wrapping, which may address process/design concerns regarding routing of the ribbon 435 within the cushion environment, affixation of the ribbon 435 to the cover 410, and/or how the ribbon 435 is routed thru/around structural features of the cover 410, which can help reduce or eliminate structural issues regarding the ribbon.
[0083] The foregoing specification has been described with reference to various embodiments and implementations. However, one of ordinary skill in the art will appreciate that various modifications and changes can be made without departing from the scope of the present disclosure. For example, various operational steps, as well as components for carrying out operational steps, may be implemented in various ways depending upon the particular application or in consideration of any number of cost functions associated with the operation of the system. Accordingly, any one or more of the steps may be deleted, modified, or combined with other steps. Further, this disclosure is to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope thereof. Likewise, benefits, other advantages, and solutions to problems have been described above with regard to various embodiments. However, benefits, advantages, solutions to problems, and any element(s) that may cause any benefit, advantage, or solution to occur or become more pronounced, are not to be construed as a critical, a required, or an essential feature or element.
[0084] Those having skill in the art will appreciate that many changes may be made to the details of the above-described embodiments without departing from the underlying principles of the invention. The scope of the present invention should, therefore, be determined only by the following claims.