DEVICES AND METHODS FOR SEMI-RIGID BONE FIXATION
20230390068 · 2023-12-07
Assignee
Inventors
Cpc classification
A61B17/8019
HUMAN NECESSITIES
A61F2002/30622
HUMAN NECESSITIES
A61F2002/3085
HUMAN NECESSITIES
International classification
Abstract
An example apparatus is provided for placing a first anchor in a first bone, and a locking assembly in a second bone, the first anchor and locking assembly being connected by a flexible segment that provides substantial tensile stabilization but offers little or no resistance to bending, rotation, or shear motion of the first anchor and locking assembly with respect to each other. The first anchor can include a proximal end and a distal end configured for insertion into a first hole in the first bone. The locking assembly can include a proximal end and a distal end configured for insertion into a second hole in the second bone. The flexible segment can be configured to adjust a distance between the first and second bones, while the locking assembly releasably engages the flexible segment to fix the distance between the first and second bones.
Claims
1. An apparatus for the approximation of two bones, comprising: a first anchor comprising: a proximal end; and a distal end configured for insertion into a first hole in a first bone; a locking assembly comprising: a proximal end; and a distal end configured for insertion into a second hole in a second bone; and a flexible segment extending between the first anchor and the locking assembly and configured to adjust a distance between the first and second bones; wherein the locking assembly releasably engages the flexible segment to fix the distance between the first and second bones.
2. The apparatus of claim 1, wherein the first anchor passes through the second hole and is threaded within the first bone in the first hole from the distal end to the proximal end.
3. The apparatus of claim 2, wherein the flexible segment extends at least one of between or beyond the distal end of the locking assembly and the proximal end of the first anchor.
4. The apparatus of claim 2, wherein the first hole is disposed on a first side of the first bone, and wherein the first anchor is configured such that there is a distance between the distal end of the first anchor and a second side of the first bone.
5. The apparatus of claim 1, wherein the locking assembly is configured to be coupled to a bone plate, and wherein the bone plate is configured to be coupled to a first side of the second bone.
6. The apparatus of claim 1, wherein the locking assembly further comprises one or more openings for receiving the flexible segment and is configured to anchor a proximal end of the flexible segment to a first side of the second bone.
7. The apparatus of claim 1, wherein the locking assembly further comprises: a body comprising the proximal end, the distal end, and an internal cavity; and a locking insert moveable from a first position to a second position within the internal cavity; wherein the locking assembly is configured to receive the flexible segment through one or more openings; and wherein the locking insert is configured to transition from the first position to the second position to lock the flexible segment at a length.
8. The apparatus of claim 1, wherein the locking assembly further comprises: a locking insert; and a button comprising: a first opening configured to accept a distal end of the locking insert; and one or more second openings configured to accept one or more proximal ends of one or more suture threads; wherein the flexible segment comprises the one or more suture threads.
9. The apparatus of claim 8, wherein the locking assembly is further configured to lock the flexible segment at a length when the one or more proximal ends of the one or more suture threads are pulled in a proximal direction through the one or more second openings.
10. The apparatus of claim 8, wherein: the locking insert comprises: a cap configured to be placed on a proximal end of the button; and a screw configured to be screwed through the cap and the button and into the second bone; and the locking assembly is further configured to lock the flexible segment at a length when the one or more proximal ends of the one or more suture threads are pulled in at least one of an approximately proximal direction and an approximately perpendicular direction through the one or more second openings and between the proximal end of the button and a distal end of the cap.
11. An apparatus for the approximation of two bones, comprising: a first anchor comprising: a proximal end; and a distal end configured for insertion into a first hole in a first bone; wherein the first anchor passes through a second hole of a second bone and is inserted within the first bone in the first hole from the distal end to the proximal end; a locking assembly comprising: a proximal end; and a distal end configured for insertion into the second hole in the second bone; and a flexible segment extending between the first anchor and the locking assembly and configured to adjust a distance between the first and second bones; wherein the locking assembly releasably engages the flexible segment to fix the distance between the first and second bones.
12. The apparatus of claim 11, wherein the flexible segment extends at least one of between or beyond the distal end of the locking assembly and the proximal end of the first anchor.
13. The apparatus of claim 11, wherein the first hole is disposed on a first side of the first bone, and wherein the first anchor is configured such that there is a distance between the distal end of the first anchor and a second side of the first bone.
14. The apparatus of claim 11, wherein the locking assembly is configured to be coupled to a bone plate, and wherein the bone plate is configured to be coupled to a first side of the second bone.
15. The apparatus of claim 11, wherein the locking assembly further comprises one or more openings for receiving the flexible segment and is configured to anchor a proximal end of the flexible segment to a first side of the second bone.
16. The apparatus of claim 11, wherein the locking assembly further comprises: a body comprising the proximal end, the distal end, and an internal cavity; and a locking insert moveable from a first position to a second position within the internal cavity; wherein the locking assembly is configured to receive the flexible segment through one or more openings; and wherein the locking insert is configured to transition from the first position to the second position to lock the flexible segment at a length.
17. The apparatus of claim 11, wherein the locking assembly further comprises: a locking insert; and a button comprising: a first opening configured to accept a distal end of the locking insert; and one or more second openings configured to accept one or more proximal ends of one or more suture threads; wherein the flexible segment comprises the one or more suture threads.
18. The apparatus of claim 17, wherein the locking assembly is further configured to lock the flexible segment at a length when the one or more proximal ends of the one or more suture threads are pulled in a proximal direction through the one or more second openings.
19. The apparatus of claim 17, wherein: the locking insert comprises: a cap configured to be placed on a proximal end of the button; and a fastener configured to be inserted through the cap and the button and into the second bone.
20. The apparatus of claim 19, wherein the locking assembly is further configured to lock the flexible segment at a length when the one or more proximal ends of the one or more suture threads are pulled in at least one of an approximately proximal direction and an approximately perpendicular direction through the one or more second openings and between the proximal end of the button and a distal end of the cap.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and further aspects of this invention are further discussed with reference to the following description in conjunction with the accompanying drawings, in which like numerals indicate like structural elements and features in various figures. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating principles of the invention. The figures depict one or more implementations of the inventive devices, by way of example only, not by way of limitation.
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DETAILED DESCRIPTION
[0035] As used herein, the terms “about” or “approximately” for any numerical values or ranges indicate a suitable dimensional tolerance that allows the part or collection of components to function for its intended purpose as described herein. More specifically, “about” or “approximately” may refer to the range of values ±20% of the recited value, e.g. “about 90%” may refer to the range of values from 71% to 99%.
[0036] The example devices and methods of treatment described herein generally involve providing semi-rigid fixation of two bones, such as the tibia and fibula bones, by implanting an apparatus, including a first anchor, a locking assembly, and a flexible segment, through the fibula bone and into only one side of the tibia bone. That is, the disclosed example devices and methods of treatment do not require a second hole be made through the medial wall of the tibia bone. Instead, an apparatus can be inserted through the fibula bone and only partially into the tibia bone. The disclosed example devices and methods of treatment thus prevent an additional point of necessary patient recovery.
[0037] Various example systems and methods are presented herein. Features from each example are combinable with other examples as understood by persons skilled in the pertinent art.
[0038]
[0039] The first anchor 104 can include any type of suture anchor, and can be manufactured from a surgical stainless steel or other suitable biocompatible material, such as 316 LVM stainless steel, titanium, and other suitable materials, such as nitinol, bio-absorbables, or non-absorbables (e.g., PEEK). First anchor 104 can also include an “all-textile” anchor (e.g., VERSALOOP™). The first anchor 104 can pass through the second hole 112 in the second bone 114 and be inserted (e.g., screwed, threaded, or pushed) within the first bone 108 in the first hole 106. The first anchor 104 can be inserted into the first bone 108 from its distal end 104b to its proximal end 104a such that the first anchor 104 does not extend all the way through the first bone 108. That is, the first hole 106 is disposed on a first side 108a (e.g., the lateral or proximal 10 side) of the first bone 108, and the first anchor 104 is configured such that a distance L2 remains between the distal end 104b of the first anchor 104 and a second side 108b (e.g., the medial or distal 12 side) of the first bone 108. In this way, no through or bore hole is required to be made in the second side 108b of the first bone 108.
[0040] The flexible segment 116 can be manufactured out of a variety of fibers or filaments including but not limited to polymer filaments (e.g. HMWPE, UHMWPE, PET, PTFE, PEEK, PEKK, PLA, PLLA, etc.), metallic filaments (e.g. Nitinol, Titanium, Titanium alloys, Tantalum, Stainless Steel, etc.), or organic filaments (e.g. Collagen, Silk, etc.), or other filaments such as carbon fiber or carbon nanotubes, etc., and can be made of resorbable and/or biologic materials. Flexible segment 116 can include, but is not limited to, a coreless suture, a suture with a jacket and a central core, a tape, or any other tension member available or contemplated, can be poly-coated or uncoated, and can include collagen. Flexible segment 116, which can include one or more suture threads 208 (
[0041] The locking assembly 110 can be manufactured from a surgical stainless steel or other suitable biocompatible material, such as 316 LVM stainless steel, titanium, other suitable materials, such as nitinol, bio-absorbables, or non-absorbables (e.g., PEEK). Locking assembly 110 can also include an “all-textile” anchor (e.g., VERSALOOP™). Locking assembly 110 can be coupled to a bone plate 118 which itself can be coupled to a first side 114a of the second bone 114. As those having skill in the pertinent art will appreciate, bone plate 118 may include one or more holes through which a physician may deliver the apparatus 102 for approximation of the first and second bones 108, 114, as further described below.
[0042]
[0043] The first anchor 104 can further include a bore 302 (
[0044] A first support structure 304 may be provided within the bore 302, e.g., across the intermediate region 302b substantially perpendicular to the longitudinal axis 14. In one example apparatus, holes 206 (
[0045] The external threads 204 (
[0046] Similar to external threads 204 (
[0047] Optionally, as can be seen in
[0048] The flexible segment 116 may be an elongate length of suture or other filament having one or more distal ends 210. During assembly, the distal ends 210 may be directed into the bore 302 of the first anchor 104, e.g., through the proximal region 302a, into the intermediate region 302b, wrapped at least partially around the first support structure 304, and then into the distal region 302c until the distal ends 210 exit the bore 302 at the distal tip 202. The distal ends 210 may then be secured together (e.g., by tying one or more knots 306, attaching a crimp eyelet pin, etc.), seated within the recess 302d, that have a cross-section larger than the distal region 302c, thereby preventing the distal ends 210 from being pulled back through the bore 302 during implantation. Alternatively, the distal ends 210 may be directed through the bore 302 from the distal tip 202, wrapping the ends 210 at least partially around the first support structure 304, and exiting the proximal region 302a before tying the knot 306 within the recess 302d. In either of the above-described methods of assembly, one or more proximal ends 212 of suture threads 208 of flexible segment 116 (
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[0050] The internal cavity 406 of body 404 can be sized and configured to receive the locking insert 408 therein. In some examples, the internal cavity 406 can extend along a length of the body 404, from the proximal end 110a to the distal end 110b. The proximal end 110a and/or the distal end 110b can define a closed end or an open end. For example, a proximal opening 412 of body 404 can be defined by and extend through the proximal cap 410 to the internal cavity 406 such that the internal cavity 406 defines a channel extending from the proximal opening 412 to the distal end 110b of the body 404. The locking insert 408 can be slidably received within the internal cavity 406 by inserting the locking insert 408 through the proximal opening 412. In some examples, where the body 404 includes a separate proximal cap 410, the locking insert 408 can be inserted into the internal cavity 406 prior to coupling the proximal cap 410 to the body 404. The proximal opening 412 may be a longitudinal opening configured to match a cross-sectional area of the internal cavity 406 and/or a cross-sectional area of the locking insert 408.
[0051] In some examples, the locking insert 408 can be slidably moveable within the internal cavity 406 from a first (proximal) position A defining a suture receiving space 402a, as illustrated in
[0052] In some examples, the locking insert 408 can be configured to flex or otherwise deform during insertion into and/or removal from the internal cavity 406. For example, a slot 414 can divide a proximal end 408a of locking insert 408 into a first prong 414a and a second prong 414b that can be flexed towards a center line of the locking insert 408 during insertion and/or removal of the locking insert 408.
[0053] In some examples, the body 404 can comprise a material which enables the locking insert 408 to transition from the second (closed) position B to the first (open or unlocked) position A. For example, the body 404 can be temporarily deformable to release the locking insert 408 and/or deform the proximal opening 412 such that the locking insert 408 can be transitioned from the second position B to the first position A. The body 404 can be formed from a semi-resilient material and/or semi-deformable material. Deformation of the body 404 (e.g., compressing or squeezing) releases the first locking features 408b, 408c from the second locking features, allowing the locking insert 408 to transition from the second position B to the first position A. In some examples, deformation of the body 404 further allows the locking insert 408 to be removed from the internal cavity 408. Although examples are discussed herein including a deformable body 404, it will be appreciated that the locking insert 408 can transition from the second position B to the first position A using any suitable system.
[0054] The locking assembly 400, as shown in
[0055] In some embodiments, the locking insert 408 can be transitioned from the first position A to the second position B manually, such as, for example, using a finger, a tool, and/or any other suitable instrument. For example, when the flexible segment 116 is shortened to a desired length L3, a force can be applied to the proximal end 408a of the locking insert 408 to transition the locking insert 408 to the second position B. The transition force causes the first locking features 408b, 408c to interact with the second locking features to lock the flexible segment 116 at the desired length L3.
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[0058] In a similar fashion as discussed above with respect to locking assembly 400, locking assembly 600 can be configured such that putting force on the proximal ends 212 of suture threads 208, such as pulling the proximal ends 212 in a proximal direction 10, can force the locking insert 602 to be inserted into and lock inside button 604. The proximal ends 212 can then be manipulated (e.g., tightened or loosened) to fix the desired length L3 between the first anchor 104 and the locking assembly 600, as shown in
[0059]
[0060] The screw 804 is of sufficient strength to withstand the loads of tensioning the locking assembly 800 and to endure subsequent stresses after implantation. Screw 804 can include a flat head 804a to allow screw 804 to lie flush with the cap 802, and additionally can include a cross feature to allow for a standard matching driver. The length and arrangement (e.g., number of threads per centimeter) of the screw threads is sufficient to withstand the required loads and provide adjustment of the locking assembly 804 during installation. As particularly shown in
[0061] Locking assembly 800 can be configured such that putting force on the proximal ends 212 of suture threads 208, such as pulling the proximal ends 212 in an approximately proximal direction 10 and/or an approximately perpendicular direction 16, allows the proximal ends 212 to be manipulated (e.g., tightened or loosened) to fix the desired length L3 between the first anchor 104 and the locking assembly 800, as particularly shown in
[0062] Turing to
[0063] The first driver tool 50 generally includes an elongate tubular outer shaft 52 including a proximal end 52a having a handle 54 thereon, a distal end 52b terminating in a distal tip 52c, and a lumen (not shown) extending between the proximal and distal ends 52a, 52b. Optionally, the handle 54 includes one or more additional features, e.g., a cleating structure 58 and an actuator 59 for releasably securing the suture threads 208 of flexible segment 116 used to secure the first anchor 104 to the first driver tool 50, as described elsewhere herein.
[0064]
[0065] Initially, as shown in
[0066] Turning to
[0067] Turning to
[0068] Turning to
[0069] Once the proximal ends 212 have been received through the locking assembly 110, as shown in
[0070] The descriptions contained herein are examples of embodiments of the invention and are not intended in any way to limit the scope of the invention. As described herein, the invention contemplates many variations and modifications of structures and methods, including alternative materials, alternative configurations of component parts, and alternative method steps. Modifications and variations apparent to those having skill in the pertinent art according to the teachings of this disclosure are intended to be within the scope of the claims which follow.