SUSTAINABLE EVAPORATIVE COOLING COATING FOR A BROAD RANGE OF RELATIVE HUMIDITY
20230392062 · 2023-12-07
Inventors
Cpc classification
B01J20/3078
PERFORMING OPERATIONS; TRANSPORTING
B01J20/183
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3042
PERFORMING OPERATIONS; TRANSPORTING
International classification
C09K5/04
CHEMISTRY; METALLURGY
B01J20/04
PERFORMING OPERATIONS; TRANSPORTING
B01J20/18
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method and a composite for evaporative cooling are provided. The method includes synthesizing MOF-801 and preparing CaCl.sub.2@MOF-801 composite based on the MOF-801. The synthesizing MOF-801 includes dissolving fumaric acid and ZrOCl.sub.2.Math.8H.sub.2O into a solvent having N, N-Dimethylformamide and formic acid to produce a mixture; heating the mixture at a predetermined temperature for a predetermined amount of time; cooling the mixture to room temperature to obtain precipitate of MOF-801; separating the MOF-801 by a filter of a predetermined pore size; and drying the separated MOF-801 at a predetermined temperature for a predetermined amount of time to activate the MOF-801. The preparing CaCl.sub.2@MOF-801 composite includes dissolving a predetermined amount of CaCl.sub.2 in deionized (DI) water; applying ultrasonication to the solution for a predetermined amount of time; and mixing the MOF-801 synthesized with the CaCl.sub.2 solution under ultrasonication at a predetermined temperature for a predetermined amount of time.
Claims
1. A method of producing an evaporative cooling composite, the method comprising: obtaining MOF-801; and preparing CaCl.sub.2@MOF-801 composite based on the MOF-801; wherein the obtaining MOF-801 comprises: dissolving a predetermined amount of fumaric acid and a predetermined amount of ZrOCl.sub.2.Math.8H.sub.2O into a solvent having a predetermined amount of N, N-Dimethylformamide and a predetermined amount of formic acid to produce a mixture; heating the mixture at a predetermined temperature for a predetermined amount of time; cooling the mixture to room temperature to obtain precipitate of MOF-801; separating the MOF-801 by a filter of a predetermined pore size; and drying the separated MOF-801 at a predetermined temperature for a predetermined amount of time to activate the MOF-801; and wherein the preparing CaCl.sub.2@MOF-801 composite comprises: dissolving a predetermined amount of CaCl.sub.2 in deionized (DI) water; applying ultrasonication to the solution for a predetermined amount of time; and mixing the MOF-801 with the CaCl.sub.2 solution under ultrasonication at a predetermined temperature for a predetermined amount of time.
2. The method of claim 1, wherein the CaCl.sub.2@MOF-801 composite is configured to have a ratio of m.sub.MOF-801:V.sub.CaCl.sub.
3. The method of claim 1, wherein the fumaric acid and the ZrOCl.sub.2.Math.8H.sub.2O have an equal mole amount.
4. The method of claim 1, wherein the heating the mixture is performed at a temperature of about 130° C. for about 6 hours.
5. The method of claim 1, wherein the filter has a pore size of about 0.45 μm.
6. The method of claim 1, wherein the drying the separated MOF-801 is performed at a temperature of about 150° C. in a vacuum condition for about 24 hours.
7. The method of claim 1, wherein the mixing the MOF-801 with the CaCl.sub.2 solution under ultrasonication is performed at a temperature of about 40° C. for about 1.5 hours.
8. An evaporative cooling composite, comprising: a plurality of CaCl.sub.2 nanoparticles; and a MOF-801 matrix.
9. The composite of claim 8, wherein the composite is configured to adsorb atmospheric water or moisture at a first temperature and desorb the adsorbed atmospheric water or moisture at a second temperature, and wherein the first temperature is lower than the second temperature.
10. The composite of claim 8, wherein the MOF-801 matrix comprises a plurality of polycrystalline MOF-801 having a diameter of around 292 nm.
11. The composite of claim 8, wherein the plurality of polycrystalline MOF-801 have a surface area of about 982.6 m.sup.2 g.sup.−1.
12. The composite of claim 8, wherein the plurality of polycrystalline MOF-801 have an average pore size of about 1.75 nm.
13. The composite of claim 8, wherein the CaCl.sub.2 nanoparticles interconnect adjacent MOF-801 particles of the plurality of polycrystalline MOF-801.
14. The composite of claim 8, wherein when the composite adsorbs water or moisture, grain boundaries of the plurality of polycrystalline MOF-801 inhibit CaCl.sub.2 hydrate formed from becoming a solution.
15. The composite of claim 8, wherein a ratio of mass of the MOF-801 matrix and volume of the CaCl.sub.2 nanoparticles in the composite is configured such that CaCl.sub.2@MOF-801 fully adsorbed with water or moisture is inhibited from becoming an aqueous solution.
16. The composite of claim 8, wherein the CaCl.sub.2 nanoparticles wrap around the plurality of polycrystalline MOF-801 and are embedded into cages of the plurality of polycrystalline MOF-801.
17. The composite of claim 8, wherein the composite is capable of adsorbing water or moisture up to about 22% of weight of the composite at relative humidity of 28% and up to about 80% of weight of the composite at relative humidity of 70% at an adsorption time of about 1100 minutes.
18. The composite of claim 8, wherein cooling power of the composite is in a range between 136 W/m.sup.2 and 344 W/m.sup.2.
19. The composite of claim 8, wherein atmospheric water adsorption capacity (AWAC) of the composite is up to about 0.80 g/g at relative humidity of 70% at a temperature of about 25° C. and AWAC of the composite is up to about 0.22 g/g at relative humidity of 28% at a temperature of about 25° C.
20. The evaporative cooling composite, comprising: a plurality of CaCl.sub.2) nanoparticles; a MOF-801 matrix; and wherein the composite is produced by the method of claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
DETAILED DISCLOSURE OF THE INVENTION
[0017] The embodiments of subject invention pertain to a composite of a sustainable evaporative cooling coating for a broad range of relative humidity and a method producing the composite.
[0018] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well as the singular forms, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof.
[0019] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one having ordinary skill in the art to which this invention pertains. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0020] When the term “about” is used herein, in conjunction with a numerical value, it is understood that the value can be in a range of 90% of the value to 110% of the value, i.e. the value can be +/−10% of the stated value. For example, “about 1 kg” means from 0.90 kg to 1.1 kg.
[0021] In describing the invention, it will be understood that a number of techniques and steps are disclosed. Each of these has individual benefits and each can also be used in conjunction with one or more, or in some cases all, of the other disclosed techniques. Accordingly, for the sake of clarity, this description will refrain from repeating every possible combination of the individual steps in an unnecessary fashion. Nevertheless, the specification and claims should be read with the understanding that such combinations are entirely within the scope of the invention and the claims.
[0022] In embodiments of the subject invention, a CaCl.sub.2@MOF-801 composite with excellent atmospheric water adsorption performance for a wide range of RH is provided. The as-synthesized composite can adsorb atmospheric water up to about 22% of its weight at the RH of 28% and about 80% of its weight at the RH of 70% at an adsorption time of about 1100 minutes as shown in
[0023] The CaCl.sub.2@MOF-801 composite provides the advantages of both MOF-801 and CaCl.sub.2 of high-water adsorption capacity over a wide humidity range and turning to a solid form when it adsorbs water to a saturation level. For example, at a high RH of 70% and at a temperature of 25° C., atmospheric water adsorption capacity (AWAC) as high as about 0.80 g/g can be achieved thanks to the extremely high-atmospheric water adsorption ability of the CaCl.sub.2 of the composite of the subject invention. In another example, at low RH of 28% and a temperature of 25° C., owing to the existence of MOF-801, the composite of the subject invention can achieve AWAC of about 0.22 g/g. Moreover, it is observed that the AWAC of the composite decreases with temperature. The desorption of the adsorbed water in the CaCl.sub.2@MOF-801 composite can be achieved by raising temperature, for example, under sunlight. The desorption process takes away the heat and consequently cools down the target objects.
[0024] In one embodiment, the CaCl.sub.2@MOF-801 based coating is applied onto photovoltaic (PV) panels to demonstrate its cooling performance. The results show that the temperature of the PV panel decreases by 9.5° C. at the RH of 28% and 14.1° C. at the RH of 70%, and the cooling time is about 134 minutes at the RH of 28% and more than 140 minutes at the RH of 70%, under one sun solar irradiation when the coating of 5 mm thickness is applied. At the RH of 28% and at 25° C., cooling power as high as 136 W/m.sup.2 under one sun solar irradiation can be achieved by the coating of the subject invention. In addition, at the RH of 70% and at 25° C., cooling power as high as 315 W/m.sup.2 under one sun solar irradiation can be achieved by the coating of the subject invention.
[0025] The recovery tests further show that the cooling performance of the cooling coating of the subject invention does not decay with time under certain working conditions.
Materials and Methods
Synthesis of MOF-801
[0026] To synthesize the MOF-801, 3.48 g (30 mmol) fumaric acid (obtained, for example, from Shanghai Macklin Biochemical Co., Ltd) and 9.66 g (30 mmol) ZrOCl.sub.2.Math.8H.sub.2O (obtained, for example, from Aladdin Bio-Chem Technology, Shanghai) are dissolved in a solvent having 120 ml N, N-Dimethylformamide (obtained, for example, from DMF, RCI Labscan Limited) and 40 ml formic acid (obtained, for example, from AnalaR NORMAPUR® ACS, Reag. Ph. Eur.). The mixture is then put into a 500 ml beaker and stirred for about 1 hour at the room temperature to dissolve thoroughly. Next, the mixture is transferred to a 500 ml screw-capped jar and heated at 130° C. for 6 hours in the oven. The white precipitate of MOF-801 is obtained when the jar cools down to room temperature and the MOF-801 is separated by suction filtration using a Nylon membrane filter of a pore size of, for example, 0.45 μm (obtained, for example, from Jinteng, Tianjin), and washed with deionized (DI) water three times. The as-prepared MOF-801 solids are finally dried at 150° C. in a vacuum oven for 24 hours to activate the sample.
Synthesis of CaCl.SUB.2.@MOF-801 Composite
[0027] To synthesize the CaCl.sub.2@MOF-801 composite of the subject invention, first, 8.88 g CaCl.sub.2 (obtained, for example, from DIECKMANN, Shenzhen) solids are dissolved in 20 ml deionized (DI) water and ultrasonication is applied to the solution for 5 minutes. Then, a certain amount of the activated MOF-801 powder prepared as described above is mixed with the CaCl.sub.2 solution under ultrasonication at a temperature of about 40° C. for about 1.5 hours to obtain a uniform mixture. An optimized ratio m.sub.MOF-801:V.sub.CaCl.sub.
Characterization of Composite
[0028] The surface morphologies of the MOF-801 and the CaCl.sub.2@MOF-801 composite are characterized by scanning electron microscopy (SEM) (for example, obtained from FEI QUANTA450 and JSM-7100F Jeol, respectively), and the EDS mapping is acquired by JSM-7100F Jeol. Energy-dispersive X-ray spectroscopy (EDS) is obtained via transmission electron microscopy (TEM (obtained, for example, from JEM-2010F, Jeol). The nitrogen gas adsorption of the activated MOF-801 is recorded by Brunauer-Emmett-Teller (Belsorp X mini) at 77 K with a pre-degassing temperature of 130° C. for 16 hours, during which the data collected is used for the analysis of the surface area and the pore size. Attenuated total reflectance Fourier-transform infrared spectroscopy (ATR-FTIR) (obtained, for example, from Vertex 70 Hyperion 1000 Bruker) is applied to obtain the spectrum information of MOF-801 powder. The Raman spectra are measured with a Raman spectroscope (obtained, for example, from RAMANMICRO 300, Perkin Elmer, USA, wavelength of laser=785 nm). Thermogravimetric analysis (TGA) measurement is performed on a TA instrument Q5000 series thermal gravimetric analyzer from 20° C. to 800° C. with a ramp rate of 5° C./min in N.sub.2 atmosphere. The chemical composition and valance state of the MOF-801 are examined by X-ray photoelectron spectroscopy (XPS) (obtained, for example, from Axis Ultra DLD).
Water Adsorption Capacity Measurement
[0029] The water adsorption properties of the CaCl.sub.2@MOF-801 composite under different RH are measured in a control room and a man-made humidity controlling box. The experiments for the RH of 28% and 50% are conducted in the control room with a temperature of about 25° C., and the RH is controlled by a dry bulb temperature (DBT) and a wet bulb temperature (WBT) simultaneously. For example, the DBT and WBT are set as 25° C. and 17.91° C. It is noted that the WBT is 0.03° C. higher than the value calculated using the air enthalpy and the humidity diagram, which is caused by the error of the control room. The CaCl.sub.2@MOF-801 composite is then coated on a glass plate, and located at a precision balance (for example, OHAUS, PR223ZH/E) connected to a computer by an RS232 communication cable, and the weight change is in-situ recorded. As for the experiments implemented under the RH of 70% and 90%, the precision balance is put into a man-made cabinet, and a humidifier is used to modulate the RH. The RH inside the box is monitored by a humidity sensor and controlled by a humidity controller with an accuracy of ±RH@3%.
Cooling Performance Tests under Laboratory Conditions
[0030] The CaCl.sub.2@MOF-801 composite is first coated on the back of a commercial PV panel. The coated PV panels and the uncoated PV panels which are used for comparison are tested under various conditions. Before the test, the coated PV panels are heated at 100° C., followed by a 12-hour or 17-hour water adsorption process at the RH of 70% and at 25° C. The coated and uncoated PV panels are fixed on a foam holder of a same height. The systems are then placed on the precision balance. These samples are exposed to the solar simulator (for example, CHX-2000, obtained from Guangzhou Xingchuang electron Co., Ltd). The power density is adjusted via the solar controller. The solar irradiation is measured by a solar power meter (for example, ISM 410), whose spectral response is in a range of 400-1100 nm with an accuracy of 10 W/m.sup.2.
[0031] The K-type thermal couples connected to a temperature meter are used to record the temperature of coated and uncoated PV panels during the tests. Furthermore, the temperatures and the RH of the ambient atmosphere are measured using a humidity and temperature sensor located about 75 cm away from the PV panels. The data obtained are recorded by a self-developed code based on LabVIEW 2019. The IR images of samples with different thicknesses and the “UST” pattern are captured by InfRec R550 PRO.
[0032] For outdoor measurements, the coated and uncoated PV panels are measured by a homemade apparatus on the roof of a building in the Hong Kong University of Science and Technology (HKUST, 22.3364.N, 114.2655.E) in September. The testing apparatus frame with a size of 14.5 cm×17 cm×7 cm (L×W×H) is made of foam and fixed on the balance. The experiments are conducted from 19:00 and last for a whole day. During the tests, the wind speed, solar irradiation intensities, environmental temperatures and the RH are recorded by a weather station, and the sensors are located near the samples. The temperature changes during the tests are obtained by the K-type thermal couples, and the weight changes of the coated PV panels are also recorded. Another temperature meter and humidity meter are also utilized to monitor the environment temperature and RH changes. The data are recorded by the LabVIEW program.
[0033] Following are examples that illustrate procedures for practicing the invention. These examples should not be construed as limiting. All percentages are by weight and all solvent mixture proportions are by volume unless otherwise noted.
Example 1
Design, Synthesis, and Characterization
[0034] Although the AWAC of 20% of the MOF-801 measured at extremely low RH is excellent compared to conventional porous materials (37, 38), 1 g MOF-801 can only adsorb 0.38 g atmospheric water at RH of 90% and 25° C. As mentioned above, the performance of evaporative cooling coatings depends on their AWAC. Therefore, the MOF-801 is far from meeting the demand for high-power and long-time cooling. Therefore, a moisture hygroscopic salt of CaCl.sub.2 having super high atmospheric water adsorption capacity at a wide RH range is composited in the MOF-801 matrix. The equilibrium water adsorption capacity of CaCl.sub.2 at 25° C. exceeds 1 g/1 g, which is much larger than that of the conventional desiccants such as silica gel. By rationally controlling the ratio of MOF-801 in the composite, the fully adsorbed CaCl.sub.2@MOF-801 can be avoided from becoming an aqueous solution. The synthesized CaCl.sub.2@MOF-801 composite adsorbs atmospheric water at low temperatures, and the adsorbed atmospheric water is desorbed and evaporated at high temperatures. Herein, the CaCl.sub.2@MOF-801 composite adsorbs the atmospheric water via three processes. The first process is the atmospheric water adsorption process of the MOF-801; in the second process, which is a chemical reaction process, the CaCl.sub.2 is hydrated to form CaCl.sub.2.Math.6H.sub.2O; and then in the third process, the CaCl.sub.2.Math.6H.sub.2O is deliquescenced to eventually form aqueous solution. The CaCl.sub.2@MOF-801 based coating composite that cools objects by the “breathing” process is shown in
[0035]
[0036] As discussed above, the atmospheric water adsorption ability of the CaCl.sub.2@MOF-801 is the most critical factor for determining the cooling performance of the resultant coating. The AWAC of the CaCl.sub.2@MOF-801 at various RH and at 25° C. are measured using a man-made humidity controlling box for the high RH (for example, 70% and 90%) or a control room for the low RH (for example, 28% and 50%). A balance with an accuracy of 1 mg is used to record the weight change of the CaCl.sub.2@MOF-801 samples at different RH of 28%, 50%, 70%, and 90% as shown in
Example 2
Cooling Performance of the CaCl.SUB.2.@MOF-801 Under Laboratory Conditions
[0037] The CaCl.sub.2@MOF-801 based cooling coating is painted on the backside of commercial PV panels having a dimension of 5.5×5.5×0.24 cm.sup.3 via blade coating as shown in
[0038]
[0039] The effects of the intensity of the solar irradiation on the cooling performance of the CaCl.sub.2@MOF-801 composite coating with the solar irradiation of 500 and 1300 W/m.sup.2 are further determined, and the results are plotted in
[0040] To further understand the cooling performance of the coatings, the spatial temperature distributions of the PV panels with/without cooling coatings are captured by an infrared (IR) camera as shown in
[0041] The weight changes of the coating having the thickness of 5 mm during the cooling tests under different solar irradiations are in-situ monitored to reveal the cooling process. As shown in the upper panel in
[0042]
Example 3
Recovery Tests of CaCl.SUB.2.@MOF-801 Based Cooling Coating
[0043] At the same time, the passive recovery capacity owing to the spontaneous adsorption process of the cooling coating is another critical point for practical applications, which determines whether the cooling coating can work continuously and naturally. Herein, the PV panel with a coating having a thickness of 5 mm is subjected to three different intermittent working conditions with solar irradiations of 500, 1000, and 1300 W/m.sup.2 to demonstrate its recovery capacity. All the experiments are carried out in the controlled room of 25° C. and RH of about 28% or about 70%. The real-time temperature and weight change of the coating during four successive cycles are recorded and shown in
[0044]
[0045] When the RH is 70%, similar results are obtained and shown in
[0046] These findings can be explained by the weight change of the adsorbed atmospheric water during the cycles as shown in
Example 4
Field Tests of Cooling Performance
[0047] To further investigate the practicability of the CaCl.sub.2@MOF-801 based coating of the subject invention, the cooling tests are conducted under real outdoor conditions. The tests are performed on a rooftop of an academic building in Hong Kong University and Science and Technology (HKUST) (22.3364.N, 114.2655.E). The wind speed, solar irradiation intensity, ambient temperature, and RH are monitored by a commercial weather station in real-time. The weight change of the coating and the temperature of the PV panel are recorded by a precision balance and thermal couples as shown in
[0048] The PV panels with/without cooling coatings are exposed to air at 19:00 on Sep. 2, 2021 right after sunset, and the test lasts for one day until 19:00 on Sep. 3, 2021 and results are shown in
[0049] The coating of the subject invention has excellent atmospheric water absorption performance in a wide range of RH through compositing hygroscopic salt CaCl.sub.2 nanoparticles into the MOF-801 matrix. The synthesized CaCl.sub.2@MOF-801 composite adsorbs atmospheric water up to about 22% of its weight at the RH of 28% due to the MOF-801 and has a superhigh atmospheric water adsorption ability at high RH due to the CaCl.sub.2 (for example, the adsorbed atmospheric water is about 80% of the weight of the composite at the RH of 70%). The corresponding “breathing”-like atmospheric water adsorption and desorption process enables the CaCl.sub.2@MOF-801 based coating to cool the objects naturally and sustainably. By applying CaCl.sub.2@MOF-801 based coating having a thickness of 5 mm on the commercial PV panel in an environment at the RH of 28% and at the temperature of 25° C., the temperature of the coated PV panel can be decreased as much as 9.5° C. compared to that of the uncoated PV panel under one sun solar irradiation and the effective cooling time is 112 minutes; and in an environment at the RH of 70% and at the temperature of 25° C., the temperature of the coated PV panel can be decreased as much as 14° C. compared to that of the uncoated PV panel under one sun solar irradiation and the effective cooling time is more than 140 minutes.
[0050] Further, the resulting cooling power is 136 W/m.sup.2 for the RH of 28% and 315 W/m.sup.2 for the RH of 70%. The recovery capacity of the CaCl.sub.2@MOF-801 based cooling coating is determined and it is found that the cooling performance does not degrade under specific workload conditions. Moreover, the field test shows that the coating can cool the PV panel for 4.5 hours with a maximum cooling temperature of about 10° C. in the natural environment.
[0051] All patents, patent applications, provisional applications, and publications referred to or cited herein are incorporated by reference in their entirety, including all figures and tables, to the extent they are not inconsistent with the explicit teachings of this specification.
[0052] It should be understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application and the scope of the appended claims. In addition, any elements or limitations of any invention or embodiment thereof disclosed herein can be combined with any and/or all other elements or limitations (individually or in any combination) or any other invention or embodiment thereof disclosed herein, and all such combinations are contemplated with the scope of the invention without limitation thereto.
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