CAPSULE, A SYSTEM FOR PREPARING A POTABLE BEVERAGE FROM SUCH A CAPSULE AND USE OF SUCH A CAPSULE IN A BEVERAGE PREPARATION DEVICE
20230391541 · 2023-12-07
Inventors
- Hielke Dijkstra (Utrecht, NL)
- Arend Hendrik Groothornte (Utrecht, NL)
- Erik Pieter van Gaasbeek (Utrecht, NL)
- Marc Henrikus Joseph Ottenschot (Utrecht, NL)
- Ralf Kamerbeek (Utrecht, NL)
- Armin Sjoerd Eijsackers (Utrecht, NL)
- John Henri Flamand (Utrecht, NL)
Cpc classification
B65D85/8046
PERFORMING OPERATIONS; TRANSPORTING
A47J31/407
HUMAN NECESSITIES
B65D85/8064
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D85/804
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A capsule containing a substance for the preparation of a beverage has an aluminum capsule body and a cover sheet hermetically closing off the capsule. The capsule body has a flange with a deformable sealing ring portion with an inner wall portion extending from and contiguous with an inner base portion of the flange, an outer wall portion extending from and contiguous with an outer base portion of the flange and a bridge portion interconnecting the inner wall portion and the outer wall portion. The bridge portion is located axially spaced from the base portions of the flange. In radial cross-sectional view, a top of the bridge portion axially most remote from the base portions of the flange is flat or has a center plane curved with a radius of curvature larger than two times a wall thickness of the top of the bridge portion.
Claims
1-36. (canceled)
37. A system for preparing a potable beverage from a capsule using a fluid supplied under pressure into the capsule comprising: a beverage preparation device comprising an enclosing member for receiving the capsule, wherein the enclosing member comprises fluid injection means for supplying fluid under pressure into the capsule, wherein the beverage preparation device further comprises a closing member, such as an extraction plate, for closing the enclosing member of the beverage preparation device, wherein said enclosing member has an annular end with an annular end surface, said annular end surface optionally being provided with a plurality of radially extending open grooves; a capsule containing a substance for the preparation of a potable beverage by extracting and/or dissolving the substance by means of supplying a fluid under pressure into the capsule, said capsule comprising: an aluminum capsule body having a central capsule body axis, said aluminum capsule body comprising a bottom, a side wall, an outwardly extending flange and a sealing structure at said flange; and a cover sheet attached to said flange and hermetically closing off the capsule; wherein said sealing structure is deformable and in fluid sealing contact with said annular end surface if the capsule is positioned in said enclosing member and said enclosing member is closed by means of said closing member, at least portions of said flange and said sealing structure being clamped between said annular end surface and said closing member; wherein said sealing structure includes a deformable sealing ring portion of said flange, said sealing ring portion projecting axially from base portions of said flange, to which said cover is attached, on a side of said base portions facing said enclosing member when said capsule is in said enclosing member, said deformable sealing ring portion comprising: an inner wall portion extending from and contiguous with an inner base portion of said flange; an outer wall portion extending from and contiguous with an outer base portion of said flange, said outer wall being located radially outward of and radially spaced from said inner wall portion; and a bridge portion interconnecting said inner wall portion and said outer wall portion, said bridge portion being located axially spaced from said base portions of said flange; wherein, in radial cross-sectional view, a top of said bridge portion axially most remote from said base portions of the flange is flat or has a center plane curved with a radius of curvature larger than two times a wall thickness of said top of said bridge portion.
38. The system according to claim 37, wherein said annular end surface is positioned for first contacting said top of said bridge portion when said sealing ring portion is clamped between said annular end surface and said closing member.
39. The system according to claim 38, wherein, in cross-sectional view, said top of said bridge portion is located centrally relative to said annular end surface for first contacting a central portion of said annular end surface when said sealing ring portion is clamped between said annular end surface and said closing member.
40. The system according to claim 37, wherein at least a portion of the top of said bridge portion of the capsule has a reduced wall thickness smaller than a wall thickness of said inner and outer wall portions.
41. The system according to claim 37, wherein, in use, the maximum fluid pressure in the enclosing member of the beverage preparation device is in the range of 6-20 bar, preferably between 12 and 18 bar.
42. The system according to claim 37, wherein the system is arranged such that, in use, during brewing, said annular end surface exerts a force F2 on the sealing structure of the capsule to provide a sealing contact between said flange and said annular end surface, wherein F2 is in the range of 500-1500 N preferably in the range of 750-1250 N when the fluid pressure P2 in said enclosing member outside the capsule is in the range of 6-20 bar, preferably between 12 and 18 bar.
43. The system according to claim 37, wherein the system is arranged such that, in use, prior to or at the start of brewing, said annular end surface exerts a force F on the sealing structure of the capsule to provide a sealing contact between said flange and said annular end surface, wherein F1 is in the range of 30-150 N preferably 40-150 N, more preferably 50-100 N, when the fluid pressure P1 in the enclosing member of the beverage preparation device outside the capsule is in the range of 0.1-4 bar, preferably 0.1-1 bar.
44. The system according to claim 37, wherein the plurality of radially extending open grooves are uniformly spaced relative to each other in circumferential sense of said annular end surface.
45. The system according to claim 44, wherein the greatest width of each groove is 0.9-1.1 mm, preferably 0.95 to 1.05 mm, more preferably 0.98 to 1.02 mm wherein a maximal height of each groove in an axial direction of the enclosing member of the beverage preparation device is 0.01-0.09 mm, preferably 0.03 to 0.07 mm, more preferably 0.045 to 0.055 mm, most preferred 0.05 mm and wherein the number of grooves is 90 to 110, preferably 96, the radial width of the annular end surface at the location of the grooves preferably being 0.05-0.9 mm, more preferably 0.2-0.7 mm and yet more preferably 0.3-0.55 mm.
46. The system according to claim 37, wherein during use when the closing member of the beverage preparation device closes the enclosing member of the beverage preparation device, at least a portion of the enclosing member including the annular end surface can move relative to the closing member of the beverage preparation device under the effect of the pressure of the fluid in the enclosing member of the beverage preparation device towards said closing member causing said annular end surface to apply the maximum clamping force to the flange of the capsule.
47. A method of preparing a potable beverage using the system of claim 37, the method comprising: positioning the capsule in the enclosing member of the beverage preparation device, closing the enclosing member using the closing member of the beverage preparation device, clamping at least a portion of the sealing structure between the enclosing member and the closing member of the beverage preparation device causing the sealing structure to be brought in sealing contact with the annular end surface, and supplying fluid under pressure into the capsule.
48. The method according to claim 47 wherein the maximum fluid pressure in the enclosing member of the beverage preparation device is in the range of 6-20 bar, preferably between 12 and 18 bar.
49. The method according to claim 47, wherein during brewing, the annular end surface of said enclosing member exerts a force F2 on the sealing structure of the capsule providing a sealing contact between the outwardly extending flange of the capsule and the enclosing member of the beverage preparation device, wherein F2 is in the range of 500-1500 N preferably in the range of 750-1250 N when the fluid pressure P2 in the enclosing member of the beverage preparation device outside the capsule is in the range of 6-20 bar, preferably between 12 and 18 bar while the sealing structure is in the sealing contact with the annular end surface.
50. The method according to claim 47, further comprising, prior to or at the start of brewing, exerting a force F1 on the sealing structure of the capsule using the annular end surface of said enclosing member to provide a sealing contact between the outwardly extending flange of the capsule and the enclosing member of the beverage preparation device, wherein F1 is in the range of 30-150 N preferably 40-150 N, more preferably 50-100 N, when the fluid pressure P1 in the enclosing member of the beverage preparation device outside the capsule is in the range of 0.1-4 bar, preferably 0.1-1 bar while the sealing structure is in the sealing contact with the annular end surface.
51. The use method according to claim 47, further comprising, after the closing member of the beverage preparation device closes the enclosing member of the beverage preparation device, moving the enclosing member of the beverage preparation device moves relative to the closing member of the beverage preparation device under the effect of the pressure of the fluid in the enclosing member of the beverage preparation device towards the closing member of the beverage preparation device, to cause said annular end surface to apply the maximum clamping force onto the flange of the capsule.
52. A method of manufacturing a capsule body of a capsule, for containing a substance for the preparation of a potable beverage by extracting and/or dissolving the substance by means of supplying a fluid under pressure into the capsule, capsule comprising: an aluminum capsule body having a central capsule body axis, said aluminum capsule body comprising a bottom, a side wall, an outwardly extending flange and a sealing structure at said flange; and a cover sheet attached to said flange and hermetically closing off the capsule; wherein said sealing structure is deformable for providing a fluid sealing contact with an annular end surface of an enclosing member of a beverage preparation device if the capsule is positioned in said enclosing member and said enclosing member is closed by means of a closing member of the beverage preparation device, such as an extraction plate of the beverage preparation device, at least portions of said flange and said sealing structure being clamped between said annular end surface and said closing member, said annular end surface optionally being provided with a plurality of radially extending open grooves; characterized in that said sealing structure includes a deformable sealing ring portion of said flange, said sealing ring portion projecting axially from base portions of said flange, to which said cover is attached, on a side of said base portions opposite of said cover, said deformable sealing ring portion comprising: an inner wall portion extending from and contiguous with an inner base portion of said flange; an outer wall portion extending from and contiguous with an outer base portion of said flange, said outer wall being located radially outward of and radially spaced from said inner wall portion; and a bridge portion interconnecting said inner wall portion and said outer wall portion, said bridge portion being located axially spaced from said base portions of said flange; wherein, in radial cross-sectional view, a top of said bridge portion axially most remote from said base portions of the flange is flat or has a center plane curved with a radius of curvature larger than two times a wall thickness of said top of said bridge portion; wherein at least a portion of the top of said bridge portion has a reduced wall thickness smaller than a wall thickness of said inner and outer wall portions; further comprising a coating to at least one side of said capsule body, said coating being absent in at least said portion of the top of said bridge portion having a reduced wall thickness; starting from a semi-finished deep drawn cup member, the method comprising reducing a wall thickness of a portion of said flange for forming said portion of said top of said bridge portion having a reduced wall thickness smaller than a wall thickness of said inner and outer wall portions, wherein said coating is removed from said portion of said flange of which the wall thickness is to be reduced prior to or during reducing the wall thickness.
53. The method according to claim 52, wherein said coating is removed from said portion of said flange of which the wall thickness is to be reduced during a material removal step for removing wall material for reducing said wall thickness.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Further aspects, effects and details of the invention will now be further described with reference to, non-limiting, examples shown in the drawing, in which:
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
DETAILED DESCRIPTION
[0051]
[0052] In
[0053] In the example shown in
[0054] The system 1 of
[0055] The system 1 of
[0056] The capsule 2 further comprises a sealing structure 28, in
[0057] As shown in
[0058] An embodiment of a capsule according to the invention is shown more detailed in
[0059] In the shown embodiment the thickness of the aluminum cover 14 is 39 micrometer, preferred thickness ranging from 15-65 micrometer and more in particular 30-45 micrometer. Preferably the thickness of the aluminum cover 14 is smaller than the thickness of the aluminum capsule body 12.
[0060] The side wall 16 of the aluminum capsule body 12 has a free end 42 opposite the bottom 18. The inner diameter IDF of the free end 42 of the side wall 16 of the aluminum capsule body 12 is about 29.5 mm. The outwardly extending flange 20 extends from that free end 42 in a direction at least substantially transverse to the central capsule body axis 12A. The outwardly extending flange 20 comprises a curled outer edge 43 which is beneficial for obtaining a seal between the capsule and the enclosing member. In the shown embodiment the curled outer edge 43 of the outwardly extending flange 20 has a largest dimension of about 1.2 millimeter. The distance DIF between the free end 42 of the side wall 16 of the aluminum capsule body 12 and an inner edge 43A of the curled outer edge 43 is about 2.7 mm, while the distance DOF between the free end 42 of the side wall 16 of the aluminum capsule body 12 and an outermost edge 43B of the outwardly extending flange 20 is about 3.8 millimeter.
[0061] As shown in
[0062] As can be seen from
[0063] The system 1 shown in
[0064] The capsule 2 is placed in the enclosing member 6. The extraction plate 8 is brought into contact with the capsule 2. The bottom piercing means 24 pierce the bottom 18 of the capsule 2 for creating the entrance openings 25. The fluid, here hot water under pressure, is supplied to the extractable product in the inner space 22 through the entrance openings 25. The water will wet the coffee grounds and extract the desired substances to form the coffee beverage.
[0065] During supplying the water under pressure to the inner space 22, the pressure inside the capsule 2 will rise. The rise in pressure will cause the cover 14 to deform and be pressed against the lid piercing means 26 of the extraction plate. Once the pressure reaches a certain level, the tear strength of the cover 14 will be surpassed and the cover 14 will rupture against the lid piercing means 26, creating exit openings. The prepared coffee will drain from the capsule 2 through the exit openings and outlets 32 (see
[0066] The system 1 is arranged such that prior to or at the start of brewing, the free end 30 of the enclosing member 6 exerts a force F 1 on the sealing structure 28 of the capsule 2 to provide a sealing contact between the outwardly extending flange 20 of the capsule 2 and the enclosing member 6 of the beverage preparation device, wherein the force F1 is in the range of 30-150 N, preferably 40-150 N and more preferably 50-100 N, when the fluid pressure P1 in the enclosing member of the beverage preparation device outside the capsule is in the range of 0.1-4 bar, preferably 0.1-1 bar. During brewing, the free end 30 of the enclosing member 6 exerts a force F2 on the sealing structure 28 of the capsule 2 to provide a sealing contact between the outwardly extending flange 20 of the capsule 2 and the enclosing member 6, wherein the force F2 is in the range of 500-1500 N, preferably in the range of 750-1250 N, when the fluid pressure P2 in the enclosing member 6 of the beverage preparation device outside the capsule 2 is in the range of 6-20 bar, preferably between 12 and 18 bar. In the shown embodiment a part 6B of the enclosing member 6 can move relative to the extracting plate 8 under the effect of the pressure of the fluid in the enclosing member 6 device towards the extraction plate 8 for applying the maximum force between the outwardly extending flange 20 and the free end 30 of the enclosing member 6. This movement can take place during use, i.e. at the start of brewing and during brewing. The enclosing member 6 has a first part 6A and a second part 6B wherein the second part comprises the annular end surface 30. The second part 6B can move relative to the first part 6A between a first and second position. The second part 6B can move from the first positon towards the second position in the direction of the closing member 8 under the influence of fluid pressure in the enclosing member 6. The force F1 as discussed above may be reached if the second part 6B is in the first position with a fluid pressure P1. The force F2 as discussed above may be reached if the second part 6B is moved towards the second position under the influence of the fluid pressure P2 in the enclosing member 6.
[0067] As a result of the force applied the sealing structure 28 of the capsule according to the invention undergoes a plastic deformation and closely conforms to the grooves 40 of the annular end surface 30 and thus provides a sealing contact between the enclosing member 6 and the capsule 3 at a relatively low fluid pressure during start up of brewing but also provides a sealing contact at the much higher fluid pressure in the enclosing member outside the capsule during brewing. This close conformation to the grooves 40 of the enclosing member is indicated in
[0068] Now exemplary embodiments of a sealing structure 28 at the outwardly extending flange 20 of the capsule 2 according to the invention will be described in more detail with regard to
[0069] In
[0070] The deformable sealing ring portion 28 has an inner wall portion 46 extending from and contiguous with an inner base portion 44 of the flange 20 and an outer wall portion 47 extending from and contiguous with an outer base portion 45 of the flange 20. The outer wall portion 47 is located outward of and spaced from the inner wall portion 46. The deformable sealing ring portion 28 further includes a bridge portion 48 interconnecting the inner wall portion 46 and the outer wall portion 47. The bridge portion 48 is located axially spaced from the base portions 44, 45 of the flange 20.
[0071] In the cross-sectional view as shown, a top 49 of the bridge portion axially most remote from the base portions of the flange 44, 45 has a center plane curved with a radius of curvature larger than two times the wall thickness of the top 49 of the bridge portion 48. Because the radius of curvature is relatively large, it can be deformed relatively easily to accommodate to the shape of the annular end surface 30 as the annular end surface 30 is pressed against the deformable sealing ring portion 28 causing it to be deformed. Since the deformable sealing ring portion 28 is an integral portion of the capsule body, it can be manufactured efficiently and, being of the same material as the rest of the capsule body, it can be recycled together with the rest of the capsule body after use and disposal of the capsule.
[0072] The inner wall portion 46 is oriented at a different angle to the base portions of the flange 44, 45 than the outer wall portion 47. This results in accurate and reliable deformation of the sealing structure 28 to a predetermined shape during sealing. In particular, it is avoided that transitions between circumferential sections deforming to different end shapes are formed during deformations. Such transitions entail an increased risk of leakage.
[0073] In the present example, this effect is achieved particularly effectively because the outer wall portion extends at an oblique angle relative to a plane of the associated contiguous base portion of the flange and the inner wall portion extends from the associated contiguous base portion of the flange at an opposite angle, so that it is parallel to the outer wall portion 47. The oblique angle is preferably 20-60°, and more preferably 30-50°, and the opposite angle is preferably 120-160°, and more preferably 110-150° relative to a plane of the respective, associated contiguous base portions of the flange 44, 45.
[0074] In the example shown in
[0075] In
[0076] In the example shown in
[0077] Also in the example shown in
[0078] In the example shown in
[0079] A particularly good conformability to the shape of the annular end surface 30 and accordingly a particularly effective and reliable sealing already at low sealing pressure can be achieved if, as in the example shown in
[0080] The bridge portion 649 may have an uncoated surface facing the annular end surface 30 whereas the rest of the capsule body material may be coated on the same side or on both sides, to avoid damage to the coating during reduction of the wall thickness or by removing the coating while reducing the wall thickness. While the coating is removed, a texture may be applied to the surface from which the coating is removed. Such a texture, preferably including ridges and valleys in circumferential sense of the flange, can further improve the conformability during early stages of clamping, when the sealing pressure is still low, because clamping force is transferred via raised portions of the texture only, so that at the raised portions a higher contact pressure is exerted than would be exerted over a full smooth contact surface.
[0081] In
[0082] In each of the examples shown in
[0083] In the foregoing specification, the invention has been described with reference to specific examples of embodiments of the invention. It will, however, be evident that various modifications and changes may be made therein without departing from the broader spirit and scope of the invention as set forth in the appended claims.