COUPLING DEVICE FOR PRODUCING A NON-PERMANENT HYDRAULIC CONNECTION
20230392728 · 2023-12-07
Assignee
Inventors
Cpc classification
B23B31/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16L29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A coupling device for fluid is proposed which is very simple in construction and requires little installation space, such that it can also be used in stationary or driven tool holders and in other restricted installation situations.
Claims
1-34. (canceled)
35. A tool holder comprising a housing, a spindle, a centering receptacle arranged in the spindle for receiving an adapter, and a clamping system actuated by a fluid for clamping and detaching the adapter in the centering receptacle, wherein least one first coupling part is present in the spindle, wherein at least one second coupling part is present in the housing, wherein the first coupling part and the second coupling part are suitable for working together to form a coupling device for a fluid, wherein the first coupling part is formed as a spring-loaded, double check valve, wherein the second coupling part comprises an actuator piston guided displaceably in the housing, and wherein an outwardly opening directional valve is arranged in the actuator piston, characterized in that the actuator piston divides a cylinder bore into a first cylinder chamber and a second cylinder chamber.
36. A tool holder comprising a housing, a spindle, a centering receptacle arranged in the spindle for receiving an adapter, and a clamping system actuated by a fluid for clamping and detaching the adapter in the centering receptacle, wherein at least one second coupling part is present in the spindle, wherein at least one second coupling part is present in the housing, wherein the first coupling part and the second coupling part are suitable for working together to form a coupling device for a fluid, wherein the first coupling part is formed as a spring-loaded, double check valve, wherein the second coupling part comprises an actuator piston guided displaceably in a housing, and wherein an outwardly opening directional valve is arranged in the actuator piston, characterized in that the actuator piston is designed as a stepped piston, in that a first part of the actuator piston delimits a first cylinder chamber in that a second part of the actuator piston delimits a second cylinder chamber, and in that a diameter of the first part of the actuator piston is smaller than a diameter of the second part of the actuator piston, such that a third cylinder chamber with an annular surface is present at the transition between the first part and the second part of the actuator piston.
37. A tool holder comprising a housing, a spindle, a centering receptacle arranged in the spindle for receiving an adapter, and a clamping system actuated by a fluid for clamping and detaching the adapter in the centering receptacle, wherein at least one first coupling part is present in the spindle, wherein at least one second coupling part is present in the housing, wherein the first coupling part and the second coupling part are suitable for working together to form a coupling device for a fluid, wherein the first coupling part is designed as a spring-loaded, double check valve, wherein the second coupling part comprises an actuator piston guided displaceably in a housing, wherein an outwardly opening directional valve is arranged in the actuator piston, characterized in that the first coupling part has a shoulder on its end facing the second coupling part, which dips into the guide bore of the second coupling part when the coupling device is closed, wherein a fluid chamber of the second coupling part opens into a guide bore, wherein a sleeve-shaped valve seat \of the directional valve is accommodated displaceably in the guide bore, and wherein a valve tappet of the directional valve is connected to the actuator piston and projects through the sleeve-shaped valve seat.
38. The tool holder according to claim 35, characterized in that each first coupling part has a shoulder on its end facing the second coupling part, which dips into the guide bore of the second coupling part when the coupling device is closed, wherein the fluid chamber of the second coupling part opens into a guide bore, wherein a sleeve-shaped valve seat of the directional valve is accommodated displaceably in the guide bore, and wherein a valve tappet of the directional valve is connected to the actuator piston and projects through the sleeve-shaped valve seat.
39. The tool holder according to claim 35, characterized in that the check valves of the first coupling parts are arranged radially relative to the axis of the centering receptacle.
40. The tool holder according to claim 35, comprising two second coupling parts, and also a first fluid line and a second fluid line, characterized in that each second coupling part comprises a first control line and a second control line, in that the first control line of the first second coupling part and the second control line of the second second coupling part are connected to the first fluid line, and in that the second control line of the first second coupling part and the first control line of the second second coupling part are connected to the second fluid line.
41. The tool holder according to claim 35, characterized in that the fluidic actuation of the clamping system comprises a single-acting cylinder structure, and in that a first coupling part for the supply of the cylinder structure is provided for clamping and releasing the clamping system.
42. The tool holder according to any of claim 35, characterized in that the fluidic actuation of the clamping system comprises a double-acting cylinder structure, and in that two first coupling parts for the supply of the connections of the cylinder structure are provided for clamping and releasing the clamping system.
43. A supply bracket comprising at least one second coupling part which is suitable for working together with a first coupling part to form a coupling device for a fluid, wherein the first coupling part is formed as a spring-loaded, double check valve, wherein the second coupling part comprises an actuator piston guided displaceably in a housing, wherein an outwardly opening directional valve is arranged in the actuator piston, wherein the actuator piston divides a cylinder bore into a first cylinder chamber and a second cylinder chamber, wherein the supply bracket comprises a C-shaped docking portion, and wherein at least two second coupling parts are arranged on the docking portion.
44. A supply bracket comprising at least one second coupling part which is suitable for working together with a first coupling part to form a coupling device for a fluid, wherein the first coupling part is formed as a spring-loaded, double check valve, wherein the second coupling part comprises an actuator piston guided displaceably in a housing, and wherein an outwardly opening directional valve is arranged in the actuator piston, wherein the actuator piston is designed as a stepped piston, wherein a first part of the actuator piston delimits the first cylinder chamber, wherein a second part of the actuator piston delimits the second cylinder chamber, and in that a diameter of the first part of the actuator piston is smaller than a diameter of the second part of the actuator piston, such that a third cylinder chamber with an annular surface is present at the transition between the first part and the second part of the actuator piston, wherein the supply bracket comprises a C-shaped docking portion, and wherein at least two second coupling parts are arranged on the docking portion.
45. The supply bracket according to claim 43, characterized in that each second coupling part is compatible with a first coupling part of a tool holder comprising a housing, a spindle, a centering receptacle arranged in the spindle for receiving an adapter, and a clamping system actuated by a fluid for clamping and detaching the adapter in the centering receptacle, wherein least one first coupling part is present in the spindle, wherein at least one second coupling part is present in the housing, wherein the first coupling part and the second coupling part are suitable for working together to form a coupling device for a fluid, wherein the first coupling part is formed as a spring-loaded, double check valve, wherein the second coupling part comprises an actuator piston guided displaceably in the housing, and wherein an outwardly opening directional valve is arranged in the actuator piston, characterized in that the actuator piston divides a cylinder bore into a first cylinder chamber and a second cylinder chamber.
46. The supply bracket according to claim 43, characterized in that the supply bracket comprises two second coupling parts, and also a first fluid line and a second fluid line, in that each second coupling part comprises a first control line and a second control line, in that the first control line of the first second coupling part and the second control line of the second second coupling part are connected to the first fluid line, and in that the second control line of the first second coupling part and the first control line of the second second coupling part are connected to the second fluid line.
47. The supply bracket according to claim 43, characterized in that it comprises at least two second coupling parts, and in that each second coupling part is compatible with a first coupling part of a tool holder.
48. The supply bracket according to claim 47, characterized in that the at least two second coupling parts are arranged such that the forces exerted by the valve tappets of the second coupling parts on the first coupling parts completely or at least largely cancel each other out.
49. The supply bracket according to claim 43, characterized in that a clearance between the cylinder bore and the actuator piston on an end of the actuator piston facing away from the first coupling part is smaller than a clearance between the cylinder bore and the actuator piston on the end thereof facing the first coupling part.
50. The supply bracket according to claim 43, characterized in that a first seal is provided on the end of the actuator piston facing away from the first coupling part, and a second seal is provided on the end of the actuator piston facing the first coupling part, and in that the second seal is flexible in the radial direction such that it seals the second cylinder chamber even if the actuator piston is tilted or offset relative to the cylinder bore.
51. The supply bracket according to claim 50, characterized in that the second seal seals the third cylinder chamber relative to the second cylinder chamber.
52. The supply bracket according to claim 43, characterized in that a fluid chamber is formed in the actuator piston in such a way that the fluid chamber is closed on one end, in that the fluid chamber opens into a guide bore, in that a sleeve-shaped valve seat of the directional valve is displaceably accommodated in the guide bore, and in that a valve tappet of the directional valve is coupled to the actuator piston and projects through the sleeve-shaped valve seat, such that a valve plate of the valve tappet limits the path of the valve seat in the guide bore.
53. The supply bracket according to claim 51, characterized in that the valve seat comprises a sleeve and a seat ring received and guided in the sleeve, and also a spring element, and in that the spring element is supported on one end on the sleeve and on the other end on the seat ring.
54. The supply bracket according to claim 51, characterized in that a second compression spring is arranged in the fluid chamber, and in that a spring force exerted by the second compression spring on the valve seat presses the valve seat against the valve plate of the valve tappet.
55. The supply bracket according to claim 50, characterized in that the fluid chamber is fluidically connected to a supply line in the housing or in the supply bracket via a circumferential groove which is present on the outside of the actuator piston, and via at least one radial bore, and is supplied with fluid, at least in the open position of the directional valve.
56. The supply bracket according to claim 43, characterized in that the first cylinder chamber can be supplied with fluid via a first control line.
57. The supply bracket according to claim 43, characterized in that the second cylinder chamber can be supplied with fluid via a second control line.
58. The supply bracket according to claim 43, characterized in that a third compression spring is arranged in the second cylinder chamber or outside the housing or the supply bracket, and the spring force thereof on the actuator piston counteracts the (pressure) forces of a fluid located in the first cylinder chamber or/and third cylinder chamber.
59. The supply bracket according to claim 58, characterized in that the fluid chamber can be supplied with fluid via a supply line or a combined control and supply line at least in the open position of the directional valve.
60. The supply bracket according to claim 44, characterized in that the third cylinder chamber and the fluid chamber are simultaneously supplied with fluid via the control and supply line.
61. The supply bracket according to claim 52, characterized in that a throttle or orifice is present between the fluid chamber and the directional valve, so that, when the directional valve is open, the outflow of pressurized fluid from the fluid chamber is limited and a minimum overpressure in the fluid chamber and in the third cylinder chamber is maintained.
62. The supply bracket according to claim 61, characterized in that the throttle is designed as an annular gap between the valve tappet and the valve seat or its sleeve.
63. The supply bracket according to claim 43, characterized in that at least the second portion of the actuator piston has an oval or elliptical cross-section, and in that at least the second portion of the cylinder bore has an oval or elliptical cross-section.
64. The supply bracket according to claim 43, characterized in that the check valve of the first coupling part comprises a valve housing, in that an opening for the fluid, which is connected to the check valve, is formed on the valve housing, in that the opening is formed in the shoulder of the valve housing, and in that, when the coupling device is closed, the shoulder dips into the guide bore of the second coupling part, and the valve seat of the directional valve lifts off from the valve plate of the valve tappet, and in that a line in the housing or of a spindle is opened or closed by the check valve.
65. The supply bracket according to claim 43, characterized in that the shoulder of the valve housing is designed to be frustoconical or dome-shaped.
66. The supply bracket according to claim 43, characterized in that the actuator piston has a cone or an inner dome on its end facing the first coupling part, and in that the first coupling part has a shoulder on its end facing the second coupling part.
67. A rotary machine, comprising at least one tool holder comprising a housing, a spindle, a centering receptacle arranged in the spindle for receiving an adapter, and a clamping system actuated by a fluid for clamping and detaching the adapter in the centering receptacle, wherein least one first coupling part is present in the spindle, wherein at least one second coupling part is present in the housing, wherein the first coupling part and the second coupling part are suitable for working together to form a coupling device for a fluid, wherein the first coupling part is formed as a spring-loaded, double check valve, wherein the second coupling part comprises an actuator piston guided displaceably in the housing, and wherein an outwardly opening directional valve is arranged in the actuator piston, wherein the actuator piston divides a cylinder bore into a first cylinder chamber and a second cylinder chamber in that the fluidic actuation of the clamping system comprises a cylinder structure, and in that at least one first coupling part for the supply of the cylinder structure is provided for clamping and releasing the clamping system.
68. The rotary machine according to claim 67, characterized in that it is equipped with a supply bracket comprising at least one second coupling part which is suitable for working together with a first coupling part to form a coupling device for a fluid, wherein the first coupling part is formed as a spring-loaded, double check valve, wherein the second coupling part comprises an actuator piston guided displaceably in a housing, wherein an outwardly opening directional valve is arranged in the actuator piston, wherein the actuator piston divides a cylinder bore into a first cylinder chamber and a second cylinder chamber, wherein the supply bracket comprises a C-shaped docking portion, and wherein at least two second coupling parts are arranged on the docking portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0085] Further advantages and advantageous embodiments of the invention can be found in the following drawings, the descriptions and the claims. All the features disclosed in the drawings, the descriptions thereof and the claims can be essential to the invention both individually and in any combination.
[0086] In the drawings:
[0087]
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
[0098]
[0099]
[0100]
DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0101]
[0102] In
[0103] The first coupling part 1 comprises a check valve 7, the valve member 9 of which is held and guided in a valve housing 11. The valve housing 11 is screwed into the spindle 5 by means of a thread. Alternatively, the check valve 7 can also be connected with a press-fit, or snapped-in.
[0104] A shoulder 13 with an opening 15, which is closed in this state, is formed on the upper end of the valve housing 11 in
[0105] The upper part of
[0106] The actuator piston 23 divides the cylinder bore 21 into a first cylinder chamber 25 and a second cylinder chamber 27. A first control line 29 opens into the first cylinder chamber 25. If fluid under pressure is present in this first control line 29, the volume of the first cylinder chamber 25 increases and the actuator piston 23 moves downward in
[0107] In order to bring the actuator piston 23 from the lower end position back into the upper end position shown in
[0108] A fluid chamber 33 is formed in the interior of the actuator piston 23. This fluid chamber 33 is closed in itself. The fluid chamber 33 can be supplied with fluid only via radial bores 37 and a circumferential groove 39 arranged on the outside of the actuator piston 23. With this exemplary embodiment, the circumferential groove 39 is positioned and dimensioned such that, irrespective of the position of the actuator piston 23 in the cylinder bore 21, there is always a fluid connection between a supply line 41 in the housing 19 and the circumferential groove 39. However, it is sufficient and even particularly advantageous if this fluid connection exists only when the actuator piston 23 is in the lower end position (in
[0109] A second compression spring 43 is clamped in the fluid chamber 33 and presses a sleeve-shaped valve seat 45 in the direction of the first coupling part 1 or in the direction of the valve plate 51 of the valve tappet 49 (downward in
[0110] The sleeve-shaped valve seat 45 is guided in a manner allowing movement and providing a seal in a guide bore 47 in the actuator piston 23. Like the valve seat of the check valve 7, it has a seat ring 45.2, preferably made of plastic or rubber.
[0111] A valve tappet 49 of the directional valve is fixedly connected to the actuator piston 23. The valve tappet 49 has a relatively long and thin cylindrical shaft at the lower end of which the already mentioned valve plate 51 is formed.
[0112] In the position shown in
[0113] If at this point the first cylinder chamber 25 is supplied with pressurized fluid via the first control line 29, the actuator piston 23 moves downward in
[0114] It can be seen that the valve tappet 49 is entrained by the movement of the actuator piston 23, because it is connected to the actuator piston 23. As soon as the actuator piston 23 has moved slightly downward, the valve seat 45 comes into contact with the shoulder 13 of the first coupling part 1.
[0115] The valve seat 45 cannot follow the movement of the actuator piston 23 further, because of the shoulder 13. The second compression spring 43 is compressed and the valve seat 45 lifts off from the valve plate 51 of the valve tappet 49. As a result, the directional valve in the second coupling part 3 is opened.
[0116] At the same time, however, the valve tappet 49 of the directional valve ensures that the check valve 7 in the first coupling part 1 is also opened. This is done by the valve tappet 49 of the second coupling part 3 connected to the actuator piston 23 pressing the movable valve member 9 of the check valve 7 downwards in the first coupling part 1 against the force of the first compression spring 17 (in
[0117] A fluid connection is thus produced between the first coupling part 1 and the second coupling part 3.
[0118] As can be clearly seen from
[0119] If the coupling device is to be opened again, pressurized fluid is applied to the second control line 31. As a result, the actuator piston 23 moves upward in the cylinder bore 21. With it, the valve tappet 49 of the second coupling part 3 also moves upward. As a result, the valve member 9 of the check valve 7 is moved upward by the first compression spring 17 against the valve seat, and is thus closed.
[0120] In a corresponding manner, the valve seat 45 of the second coupling part 3 also moves relative to the actuator piston 23 (downward in
[0121]
[0122]
[0123] A movable gripper 103 is attached to the robot hand 101, which in
[0124] The gripper 103 serves to insert the adapter 105 into a centering receptacle 63 of a tool holder 111 (shown in a cutaway view), or to remove it when necessary. The fluid connection between the supply bracket 53 and the tool holder 111 does not have to be detached for this purpose.
[0125] If it is a driven tool holder 111, the centering receptacle 63 is situated in a rotatably mounted spindle 5 (see
[0126] So that the gripper 103 can insert the adapter 105 into the centering receptacle 63 or can be removed if necessary, the fluid-actuated clamping system must be actuated in the spindle 5 of the tool holder 111. The clamping system shown in
[0127] The supply of the clamping system or of the cylinder structure with pressurized fluid (and optionally also the removal of fluid from a pressure chamber of the cylinder structure) occurs by means of the supply bracket 53 according to the invention.
[0128] In
[0129] Without going into the structural details of the spindle 5, it should be pointed out only that the spindle 5 with this exemplary embodiment has a collar 65 on its front end. Two first coupling parts 1 are arranged opposite one another in the collar 65.
[0130]
[0131] The supply bracket 53 according to
[0132] Accordingly, two or three first coupling parts 1 are provided in the spindle 5 and/or the housing 113 of a stationary tool holder 111.
[0133]
[0134] It can be clearly seen in
[0135] If the two (
[0136] If the two (
[0137] By actuating one or more of the actuator pistons 23 in a targeted manner, one or more of the coupling devices can be closed or opened independently of the others. This is done by the targeted and individual actuation of the actuator pistons 23 of the second coupling parts 3. The supply bracket 53 and/or the docking portion 115 do not change their position. In the meantime, the gripper 103 of the robot hand 101 can insert or remove the adapter 105 into or from the centering receptacle 63.
[0138] As a result, an automatic change of an adapter 105, with the simultaneous release and clamping of a fluid-actuated clamping system in the spindle 5, is possible.
[0139] Accordingly, two second coupling parts 3 are arranged opposite one another in the C-shaped docking portion 115 of the supply bracket 53. If the robot hand 101 is positioned relative to the supply bracket 53 relative to the spindle 5 in such a way that the first coupling parts 1 of the spindle 5 and the second coupling parts 3 of the power supply bracket 53 are opposite one another, the coupling device can be closed in the manner described with reference to
[0140] Two mutually opposing second coupling parts 3 according to
[0141] Three opposing second coupling parts 3 according to
[0142]
[0143] With this exemplary embodiment, two second coupling parts 3 are each arranged in the housing 113 between the bearings, with actuator pistons 23 that can be actuated individually. In this case as well, the actuator pistons 23 are positioned such that they open the associated check valve 7 in the first coupling part 1 in the spindle 5 when the actuator piston 23 opens the directional valve in the second coupling part 3.
[0144] Of course, the examples shown on the basis of
[0145] A combination of
[0146]
[0147] The second exemplary embodiment requires only one control line 29 and a combined control and supply line 32; a separate supply line (41 in
[0148] The following explains the differences with respect to the first exemplary embodiment. Otherwise, reference is hereby made to the description of the first exemplary embodiment.
[0149] The actuator piston 23 is designed as a stepped piston. Accordingly, the cylinder bore 21 is also designed as a stepped bore. An upper part 23.1 of the actuator piston 23 with a diameter D23.1 is guided in a sealing manner in a portion 21.1 of the cylinder bore 21. This portion 21.1 is formed as a blind bore in a cover 24 which is screwed into the housing 19.
[0150] A lower part 23.2 of the actuator piston 23 with a diameter D23.2 is guided in a sealing manner in a portion 21.2 of the cylinder bore 21. This portion 21.2 is formed in the housing 19.
[0151] The diameter D23.2 of the “lower” part is greater than the diameter D23.1 of the “upper” part (D23.2>D23.1).
[0152] This means that the lower part 23.2, which is located below the cover 24, has an annular surface 69, whose projected hydraulically effective surface A69 is equal to the difference between the circular surfaces A23.2 of the lower part 23.2 of the actuator piston 23 and A23.1 of the upper part 23.1 of the actuator piston 23.
[0153] The space delimited by the second part 23.2 of the actuator piston 23 and the annular surface 69 is also referred to as third cylinder chamber 39.
[0154] It is structurally possible that the surface A23.1 of the upper part 23.1 of the actuator piston 23 is equal to the annular surface 69.
[0155] As a result, the circumferential groove 39 with this exemplary embodiment has the function of a third cylinder chamber 39; it is sometimes also referred to as this.
[0156] The stepped design of the actuator piston 23 has the following effects: [0157] 1) When a pressure is applied in the first control line 29, the fluid under pressure in the first cylinder chamber 25 exerts a hydraulic force on the actuator piston 23, said hydraulic force moving it downwards against the force of the disk springs 67 (in the position shown in
[0160] In other words, to extend the actuator piston 23, it is sufficient if pressure is present in one of the cylinder chambers 25, 39.
[0161] If the surface A23.1 of the upper part 23.1 of the actuator piston 23 is equal to the annular surface 69, then—assuming the same pressure conditions—the fluid forces acting on the actuator piston 23 in both cases are equal in magnitude and are oriented in the same direction.
[0162] With the first exemplary embodiment, a fluid connection for the second cylinder chamber 27 is provided. In the second and third exemplary embodiments, disk springs 67 are present in the second cylinder chamber 27, which, when the control line 29 or the control and supply line 32 is/are depressurized, move the actuator piston 23 into a defined position, namely upward, such that the directional valve is closed. It is also possible, in addition to the disk springs 67, to supply the second cylinder chamber 27 with pressurized fluid at least temporarily via a further control line (not shown).
[0163] Between the inner diameter of the sleeve-shaped valve seat 45 and the outer diameter of the shaft of the valve tappet 49, there is a cylindrical gap 75, the surface of which is denoted by A1. When the directional valve is open, the fluid flows through this gap from the fluid chamber 33 to the first coupling part 1 or from the first 10 coupling part 1 to the fluid chamber 33.
[0164] The surface A1 is less than a cross-sectional surface A2 of the control and supply line 32, which supplies fluid to the fluid chamber 33 or discharges fluid from the fluid chamber. As a result, the gap between the inner diameter of the valve seat 45 and the outer diameter of the shaft of the valve tappet 49 has the function of a diaphragm or a throttle 75. It limits the outflow of fluid from the fluid chamber 33 through the open directional valve and keeps the pressure in the fluid chamber 33 at a high enough level so that the coupling device remains closed, and therefore the actuator piston 23 remains in the “open position.”
[0165]
[0166] The third exemplary embodiment likewise requires only one control line 29, and a combined control and supply line 32; a separate supply line 41 is not required. The structure and the hydraulic properties of the third exemplary embodiment correspond to those of the second exemplary embodiment. Therefore, in order to avoid repetitions, the differences from the second exemplary embodiment shown in
[0167] With the third exemplary embodiment, a cone 77 is provided on an end 75 of the actuator piston 23 facing the first coupling part 1. This cone 77 can also be designed as a spherical cone or dome-shaped shape. The first coupling part 1 has a dome-shaped or frustoconical shoulder 13.
[0168] When the actuator piston 23 extends in the direction of the first coupling part 1, the cone 77 centers the actuator piston 23 on the shoulder 13. In this way, an offset of the first coupling part 1 and the second coupling part 3 can be compensated for. Such an offset of, for example, 0.5 mm or one millimeter (1 mm) can result from a positioning inaccuracy of a robot hand which guides the second coupling part 3.
[0169] In order to enable a tilting or pivoting of the actuator piston 23 by a few angular degrees (for example by up to 3°), it is optionally possible for the clearance between the actuator piston 23 in the region of the first portion 21.1 of the cylinder bore 21 to be smaller than the clearance between the actuator piston 23 in the region of the second portion 21.2 of the cylinder bore 21.
[0170] A seal 79 is arranged in a groove of the cover 24 in the region of the first portion 21.1 of the cylinder bore 21. A seal 81 is arranged in a groove of the actuator piston 23 in the region of the second portion 21.2 of the cylinder bore 21. The seal 81 is designed such that it seals the third cylinder chamber 39 with respect to the second cylinder chamber 27 even in the case of a tilted position of the actuator piston 23 and/or an axial offset of the actuator piston 23 relative to the cylinder bore 21.
[0171] In this way, angular and positional errors between the first coupling piece 1 and the second coupling piece 3 of, for example, up to 3° or 1 mm can be compensated for.
[0172] In order to be able to optimally seal the two coupling pieces 1 and 3 in the case of an angular or positional offset, the valve seat 45 can be designed in several parts. In the exemplary embodiment shown in
[0173] is pivotably mounted. A spring element 45.3 arranged in the sleeve 45.1 presses the seat ring 45.2 against the valve plate 51. The seat ring 45.2 can become tilted within its guide in the sleeve 45.1 if the longitudinal axes of the first coupling piece 1 and the second coupling piece 3 do not run parallel to one another, but rather have an angular error of a few angular degrees.
[0174] As a result of the sum of these individual measures which can add onto one another, it is possible to compensate for possible positional and/or angular errors between the first coupling piece 1 and the second coupling piece 3 without limitations in function and tightness.
[0175]
[0176] It can be clearly seen that the (inner) cone 77 of the actuator piston 23 is centered on the dome-shaped shoulder 13 of the first coupling part 1. Of course, as mentioned above, it is also possible to design the cone 77 to be convex, and the shoulder 13 to be conical.
[0177] The terms “offset” and “angular error” are illustrated with reference to
[0178] The term “angular error” is denoted by “ΔX°” in
[0179] Conventional coupling devices cannot compensate for a significant “offset” nor a significant “angular error.” They then no longer close, and leakage amounts occur which are not acceptable.
[0180]
[0181] It can be clearly seen that, due to the dome-shaped shoulder 13, which can also be designed in the shape of a truncated cone, and the inner cone 77, which can be designed to be frustoconical or spherical in the shape of a truncated cone, a fluid-tight connection between the first coupling piece 1 and the second coupling piece 3 is established despite the angular error.
[0182] Because the seat ring 45.2 is pressed against the valve plate 51 in a spring-loaded manner, there is no consequence if the step 13 (due to the angular error “ΔX°”) “strikes the seat ring 45.2.
[0183] The ability of the coupling device according to the invention to compensate for angular error and offset expands its field of application considerably. As illustrated in
[0184]
[0185] In the fourth embodiment, at least the second portion 23.2 of the actuator piston 23 is not round, but has an oval shape. Accordingly, the second portion 21.2 of the cylinder bore 21 is also oval in cross-section. Both the oval second portion 23.2 of the actuator piston 23 and the second portion 21.2 of the cylinder bore 21 can be produced, for example, by non-circular turning or grinding.
[0186] If it is assumed that the second portion 23.2 of the actuator piston 23 and the second portion 21.2 of the cylinder bore 21 are elliptical, it is sufficient if the minor axis of the ellipse is approximately equal to the diameter D23.1 of the first portion 23.1 of the actuator piston 23.
[0187] The major axis of the ellipse is significantly larger than the diameter D 23.1 of the first portion 23.1 of the actuator piston 23. As a result, it is possible to significantly reduce the overall length of the second coupling part 3 in one direction without reducing the piston surface of the second portion 23.2 of the actuator piston 23.
[0188] With the fourth exemplary embodiment, the third compression springs 67 are not arranged in the second cylinder chamber 27, but rather outside the housing 113, 19 or above the cover 24 (if present).
[0189] The spacer sleeve 22 and the valve tappet 49 are guided through the housing 113, 19 or the cover 24 in a sealing manner, so that the spring force of the third compression spring 67 can act on the actuator piston 23 via the valve tappet 49.
[0190] The remaining structure and the hydraulic properties of the fourth exemplary embodiment correspond to those of the second and third exemplary embodiments.
[0191] The mode of operation of the second and third exemplary embodiments of the coupling device according to the invention within a housing 113 of a driven tool holder 111 is explained with reference to
[0192] The coupling devices connect a cylinder structure 117 in the spindle to the fluid lines in the housing 113 of the tool holder 111.
[0193] With reference to
[0194] In order to illustrate the hydraulic connection configuration of
[0195] The pressure prevailing in the lines is symbolized by the number of arrows (two arrows=high pressure; one arrow=low pressure).
[0196] A first fluid line 119 and a second fluid line 121 are present in the housing 113. The first fluid line 119 is connected to the first control line 29 of a second coupling part 3.1 (at the top in
[0197] The second fluid line 121 is connected to the control and supply line 32 of a second coupling part 3.1 (at the top in
[0198] The two second coupling parts 3.1, 3.2 are therefore connected “crosswise” to the fluid lines 119, 121.
[0199]
[0200] In
[0201] The fluid of the first fluid line 119 which is under high pressure passes via the first control line 29 into the first cylinder chamber 25 of the second coupling part 3.1 (at the top in
[0202] In this case, no high-pressure fluid (from the first fluid line 119) passes through the closed coupling device 3.1 to the cylinder structure 117 of the tool holder 111.
[0203] Rather, fluid which is discharged from the cylinder structure 117 at the second connection 125 can pass through the first coupling part 1 and the opened second coupling part 3.1, and can reach pass through this coupling device (comprising a first coupling part 1 and the second coupling part 3.1) into the second fluid line 121.
[0204] The situation is different in the second, likewise closed, second coupling device 3.2 (below in
[0205] When this coupling device 1, 3.2 is closed, fluid under high pressure (from the first fluid line 119) passes through the third cylinder chamber and the radial bore(s) 37 into the fluid chamber 33 and the gap (throttle 75) having the surface A1 (explained above in connection with
[0206] As a result of the movement of the piston in the cylinder structure, 117 (unpressurized) fluid is expelled via the second connection 125 and, as explained above, passes via the closed coupling device 1, 3.1 into the second fluid line 121.
[0207]
[0208] With the second coupling part 3.1 (at the top in
[0209] With the second coupling part 3.2 (at the bottom in
[0210]
[0211] In brief, it is possible with the aid of the second coupling parts 3 shown in
[0216] With reference to
[0217] Because the cylinder structure 117 is double-acting, two connections 123, 125 and two (numeral) first coupling parts 1.1 and 1.2 are provided in the spindle 5. Two (numeral) second coupling parts 3.1, 3.2 are provided in the housing 19.
[0218] The first coupling part 1.1 is connected to the connection 123 of the cylinder structure 117. The first coupling part 1.2 is connected to the connection 125 of the cylinder structure 117.
[0219] In
[0220] In
[0221] Because the second coupling parts 3.1 and 3.2 are “connected crosswise,” this pressure is also present in the control line 29.2 of the second coupling part 3.2 (below in
[0222] In this connection, it is important that both actuator pistons 23 move in the direction of the first coupling pieces 1, although in one case, pressure is present in the control and supply line 32.1 and in the other case, there is pressure in the first control line 29.1. Nevertheless, both actuator pistons 23.11 and 23.12 move in the direction of the first coupling parts 1 assigned to them.
[0223] In the position of the actuator pistons 23 shown in
[0224] In the position shown in
[0225] In the open position, the pressurized fluid flows from the control and supply line 29.1 through the open coupling device 3.1, 1.1 through the connection 123 into a first working chamber 127 of the cylinder structure 117, and moves the piston 129 thereof (to the left in
[0226] The piston 129 displaces the unpressurized fluid from the other cylinder chamber 131. This displaced fluid passes through the connection 125, the open coupling device 1.2, 3.2 into the control and supply line 29.2. When the piston 129 of the cylinder structure 117 is moved in the opposite direction, the control and supply line 32.12 of the second coupling part 3.2 (below in
LIST OF REFERENCE SIGNS
[0227] 1 first coupling part [0228] 3 second coupling part [0229] 5 spindle [0230] 7 check valve [0231] 9 valve member [0232] 11 valve housing [0233] 13 shoulder [0234] 15 opening [0235] 16 sealing ring [0236] 17 first compression spring [0237] 19 housing [0238] 21 cylinder bore [0239] 23 actuator piston [0240] 24 cover [0241] 25 first cylinder chamber [0242] 27 second cylinder chamber [0243] 29 first control line [0244] 31 second control line [0245] 32 control and supply line [0246] 33 fluid chamber [0247] 37 radial bore [0248] 39 circumferential groove, third cylinder chamber [0249] 41 supply line [0250] 43 second compression spring [0251] 45 sleeve-shaped valve seat [0252] 45.1 sleeve [0253] 45.2 seat ring [0254] 45.3 spring element [0255] 47 guide bore [0256] 49 valve tappet [0257] 51 valve plate [0258] 53 supply bracket [0259] 63 centering receptacle [0260] 65 collar [0261] 67 third compression spring, disk spring [0262] 69 annular surface [0263] 73 projection [0264] 75 throttle [0265] 77 cone [0266] 79 first (actuator piston) seal [0267] 81 second (actuator piston) seal [0268] 101 robot hand [0269] 103 gripper [0270] 105 adapter [0271] 107 cutting tool, drill [0272] 109 hollow shaft [0273] 111 tool holder [0274] 113 housing of the tool holder [0275] 115 docking portion [0276] 117 cylinder structure [0277] 119 first fluid line [0278] 121 second fluid line [0279] 123 first connection of the cylinder structure 117 [0280] 125 second connection of the cylinder structure 117 [0281] 127 first cylinder chamber [0282] 129 piston [0283] 131 second cylinder chamber