TRANSFORMER COMPRISING WINDING
20230395315 · 2023-12-07
Inventors
- Seyed Ali MOUSAVI (Västerås, SE)
- Göran ERIKSSON (Västerås, SE)
- Manoj PRADHAN (Västerås, SE)
- Anders Daneryd (Västerås, SE)
Cpc classification
International classification
Abstract
A transformer comprising a core and winding wound around a winding axis extending along a limb of the core, said winding terminating in an axial end surface extending in a direction perpendicular to said winding axis, said transformer comprising a ring comprising magnetic material, said ring being located outside said winding and adjacent to said axial end surface. The ring comprises a set of magnetic metal components, such as magnetic metal sheets, said magnetic metal components being distributed about the winding axis and electrically insulated from each other. The core comprises a yoke, said yoke extending radially across the ring, at one or more crossing locations, from a radial inside of the ring to a radial outside of the ring. The cross-sectional height of the ring varies about the winding axis such that magnetic metal components at the crossing locations have lower height along the winding axis than magnetic metal components further away from the crossing locations.
Claims
1. A transformer comprising: a core; and at least one winding wound around a winding axis extending along a limb of the core, said winding terminating in an axial end surface extending in a direction perpendicular to said winding axis, said transformer comprising a ring comprising magnetic material, said ring being located outside said winding and adjacent to said axial end surface, wherein a projection of said ring, along said winding axis, onto said winding, covers at least a part of, preferably all of, said axial end surface, wherein the core comprises a yoke, said yoke extending radially across the ring, at one or more crossing locations, from a radial inside of the ring to a radial outside of the ring, wherein said ring comprises a set of magnetic metal components, such as magnetic metal sheets, said magnetic metal components being distributed about the winding axis and electrically insulated from each other, wherein heights along the winding axis of respective ones of the magnetic metal components varies about the winding axis such that magnetic metal components at the crossing location(s) have lower height along the winding axis than the heights of magnetic metal components further away from the crossing location(s).
2. A transformer according to claim 1, wherein the magnetic metal components are electrically conductive.
3. A transformer according to claim 1, wherein the heights of the magnetic metal components such that leakage flux is guided to the limb and yoke rather than to any other magnetic structure around each respective magnetic metal component.
4. The transformer according to claim 1, wherein said ring comprises a plurality of magnetic metal sheets, each magnetic metal sheet extending in a height direction and having a magnetic metal sheet height, extending in a length direction and having a magnetic metal sheet length and extending in a width direction and having a magnetic metal sheet width, wherein said magnetic metal sheet width is smaller than each one of said magnetic metal sheet height and said magnetic metal sheet length, said ring extending in a radial direction from an inner radial portion to an outer radial portion of said ring, each magnetic metal sheet being oriented in said ring such that: said height direction coincides with said winding axis and said length direction extends along a direction from said inner radial portion to said outer radial portion of said ring.
5. The transformer according to claim 4, wherein each magnetic metal sheet being oriented in said ring such that: said length direction extends along said radial direction.
6. The transformer according to claim 4, wherein at least the magnetic metal sheets of a first subset of the magnetic metal sheets have a magnetic metal sheet length which extends from the inner radial portion of said ring to the outer portion of said ring.
7. The transformer according to claim 6, wherein the metal steel sheets of a second subset of the magnetic metal sheets have a magnetic metal sheet length which does not extend from the inner radial portion of said ring to the outer portion of said ring.
8. The transformer according to claim 1, wherein said ring has an outer periphery having a cross-section in a direction coinciding with said winding axis which is rounded.
9. The transformer according to claim 1, wherein said ring comprises conductive elements being electrically connected to said winding.
10. The transformer according to claim 1, wherein an electrically conductive layer encloses said ring.
11. The transformer according to claim 10, wherein an electrical insulation layer encloses said electrically conductive layer.
12. The transformer according to claim 1, wherein said winding also terminates in an additional axial end surface opposite to said axial end surface as seen along said winding axis, and said transformer comprises an opposing ring comprising magnetic material, said opposite ring being located outside said winding and adjacent to said additional axial end surface, wherein a projection of said ring, along said winding axis, onto said winding, covers at least a part of said additional axial end surface.
13. The transformer according to claim 1, wherein said winding is a first winding and the transformer further comprises a second winding wound around said winding axis, said second winding terminating in an axial end surface of the second winding extending in a direction perpendicular to said winding axis.
14. The transformer according to claim 13, wherein a projection of said ring, along said winding axis, onto said second winding, covers also at least a part of said axial end surface of the second winding.
15. The transformer according to claim 13, wherein said ring is a first ring and the transformer comprises a second ring comprising magnetic material, said second ring being located outside said second winding and adjacent to said axial end surface of the second winding, wherein a projection of said second ring, along said winding axis, onto said second winding, covers at least a part of, preferably all of, said end surface of the second winding.
16. The transformer according to claim 13, wherein a projection of said ring, along said winding axis, onto said second winding, covers also all of said axial end surface of the second winding.
17. The transformer according to claim 12, wherein a projection of said ring, along said winding axis, onto said winding, covers all of said additional axial end surface.
18. The transformer according to claim 9, wherein said conductive elements are arranged between said magnetic metal components or magnetic metal sheets.
19. The transformer according to claim 18, wherein said conductive elements are copper elements or copper sheets.
20. The transformer according to claim 10, wherein the electrically conductive layer comprise an aluminium or a copper layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0070] Aspects of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings showing variants of the disclosure.
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[0088] All the Figures are schematic.
DETAILED DESCRIPTION
[0089] In
[0090] The following description will focus on arrangements adjacent the core and windings of a transformer. It is to be understood that the general features of a transformer such as the tank filled with dielectric fluid may be applied to all of the variants of the disclosure described herein.
[0091] The present disclosure relates to a magnetic ring which is arranged at an axial end of a transformer winding. By the present disclosure the radial leakage flux is reduced which in turn means that the noise is reduced. The rings of magnetic material will draw and catch the radial flux which will lead to a reduction of the axial forces. For example, it has been shown that a noise reduction by 6 dB can be obtained.
[0092] The magnetic material may be an electrical steel. The steel may be non-oriented (NO) steel or grain-oriented (GO) steel.
[0093]
[0094] The ring will work as a magnetic shield. The ring will reduce radial eddy current losses. Thus, axial forces on the winding and thereby vibration will be avoided and noise reduction will be achieved.
[0095] Further, windings create radial flux density which generates radial eddy current losses. Those may lead to hot-spot problem. Radial eddy current losses at the end regions of the windings will be reduced when using a ring as disclosed herein. Hot-spot problems will thus be avoided when a ring of magnetic material is used as disclosed herein.
[0096] As illustrated in
[0097] The ring or rings 205, 206 may comprise a set of magnetic metal components, the magnetic metal components being arranged such that a circular path along the ring around the winding axis AW intersects a plurality of the magnetic metal components.
[0098] An example of a cross-section of a ring is shown and illustrated in
[0099] The magnetic metal components 331 are electrically insulated from each other. This may be accomplished e.g., by the magnetic metal components being provided with an insulating layer before assembly of the ring. Alternatively, additional insulating components may be comprised in the ring. The magnetic metal components 331 are to be insulated primarily along a circumferential direction of the ring to be insulated from each other.
[0100] The set of magnetic metal components may comprise a plurality of magnetic metal sheets 331 as illustrated in
[0101] Further, and as exemplified in
[0102] As illustrated in
[0103] A further example of a cross-section of a ring 530 including magnetic metal sheets 533, 534 is shown in
[0104] As illustrated in
[0105] A second subset of the magnetic metal sheets 534 may have a magnetic metal sheet length which do not extend from the inner radial portion Ri of the ring to the outer portion Ro of the ring.
[0106] As illustrated in
[0107] The magnetic metal sheets may have about the same width over the magnetic metal sheet, i.e., the magnetic metal sheet may have the same thickness over the magnetic metal sheet. This means that when the magnetic metal sheets are arranged in the ring and arranged so that the length direction L extends in the radial direction R there will be gaps between the magnetic metal sheets. The gaps between the magnetic metal sheets may be larger in the outer portion Ro of the ring. When using a second subset of the magnetic metal sheets, wherein the length of the second subset of the magnetic metal sheets are shorter, they may be used to fill up possible gaps formed between magnetic metal sheets. The second set of magnetic metal sheets may be arranged closer to the outer portion Ro of the ring.
[0108] In other, non-illustrated variants, the ring may comprise additional subsets of magnetic metal sheets, having different extensions between the inner radial portion of the ring and the outer portion of the ring. I.e., the additional subsets of magnetic metal sheets may have different lengths. For example, a ring comprising three or more subsets of magnetic metal sheets, wherein the magnetic metal sheets of each subset have a magnetic metal sheet length being different from the other subsets, may be formed.
[0109] Thus, magnetic metal sheets having different lengths may be used in order to fit into the ring and fill as much as possible of the volume of the ring with the magnetic metal sheets.
[0110] The magnetic metal components or magnetic metal sheets may be laminated with adhesive. This will keep the magnetic metal components or the magnetic metal sheets laminated and the magnetic metal sheets kept together. Further, the adhesive may fill any gap which might occur between the magnetic metal sheets due to the circular form of the ring and the magnetic metal sheets are arranged in the radial direction from the inner radial portion Ri to the radial outer portion Ro. The outer periphery at the outer radial portion Ro is longer than the inner periphery at the inner radial portion Ri which means that the magnetic metal sheets might not fill up the volume in the outer part of the ring as much as the magnetic metal sheets are filling up in the inner part of the ring.
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[0112] As illustrated in
[0113] In
[0114] In the figure, a first opposing ring 706 is arranged at a second end of the first winding 704, and a second opposing ring 712 is arranged at a second end of the second winding 703 in a similar manner as described in the above for the first ends of the windings 703, 704. However, in other variants of a transformer, there might be a ring arranged close to only one end of the windings.
[0115] The transformer may thus comprise a ring 705 arranged adjacent to the axial end surface 707 on the upper part of the first winding 704 and an opposing ring 706 arranged adjacent to the axial end surface 708 of the lower part of the first winding. In the same manner the transformer may comprise a ring 711 arranged adjacent to the opposing axial end surface 709 on the upper part of the second winding 703 and an opposing ring 712 arranged adjacent to the opposing axial end surface 710 of the lower part of the second winding.
[0116] The ring may be arranged at a distance D1, D2 from an axial end surface of the winding. The distance D1 and D2 may be applied to any of the rings described herein and it is shown in the figures. The distance D1, D2 may be below 10 mm. Alternatively the distance D1, D2 may be 0.2 to 10 mm.
[0117] The transformer 1000 shown in
[0118] The height at each position is adapted to reduce reluctance so that leakage flux is better guided to the limb and yoke 1200 than to any other magnetic structure around the windings. In the present embodiment, the magnetic metal components come in three different variants, each with a different height. In other embodiments, each magnetic metal component may be uniquely shaped and sized. Typically, the difference between the lowest height and the highest height of the magnetic metal components is at least 10%, such as 100 mm height of the lowest magnetic metal component and 110 mm height of the highest magnetic metal component, but in the present embodiment the difference is greater, as shown in the figures.
[0119] In the illustrated embodiment, the magnetic metal components 331, 533, 534, 1533 are provided in three different shapes/heights, with the ones of lowest height provided between the respective winding and the yoke 1200. In other embodiments, there may be any number of different heights of the magnetic metal components as long as there are at least two different heights.
[0120] A further teaching is to use varying cross-sectional shape of the ring, as seen in a cross-section extending in radial direction with respect to the winding axis AW. Different cross-sectional shapes of the ring(s) are schematically shown in
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[0122] The ring may thus have a cross-section in a direction coinciding with the winding axis which has the same shape as a magnetic metal sheet of
[0123] The cross-section of a ring in the outer periphery in the direction coinciding with the winding axis has a radius r (shown in enlarged part of
[0124] The rounded form is thus advantageous. The outer portion of the ring may be achieved by, after that the magnetic ring is made and hardened, the ring is machine worked to make the shape suitable for insulation design. Another way to obtain a rounded or smoothed outer ring radius portion could be to cut each magnetic metal sheet with curved edges with the desired rounded shape, e.g., with a radius as desired, and stack them together.
[0125] The ring may be arranged so as to have the same potential as the
[0126] corresponding winding. To this end, conductive components such as copper components or copper sheets may be included between the magnetic metal components or magnetic metal sheets, and the copper components or copper sheets may be connected electrically to conductors on the winding ends. The ring and the winding will then have the same potential, thus, they will be equipotential.
[0127] If the winding is a stack winding, the magnetic ring may be equipotential with the upper disc of the winding. This further means that the distance between the magnetic ring and the upper disc of the winding may be relatively short. The aim is to shape the electric field line in order to improve the insulation design of the windings.
[0128] Although not depicted in the drawings, a conductive layer, such as an aluminium or copper layer may enclose the ring. Further, an electrically insulation layer may enclose the aluminium or copper layer.
[0129] The winding may for example be a disc winding. A disc winding is especially sensitive for vibrations and therefore the rings as proposed herein may be particularly useful for a disc winding.
[0130] As discussed in the above, by the features proposed herein the reliability may be increased, noise may be reduced and the radial eddy current losses may be lowered. This further means that the cost may be lowered. Further, the insulation design may be improved.
[0131] A preliminary simulation has been done on a two-winding transformer:
TABLE-US-00001 Power (MVA) 42.700 42.700 Voltage (kV) 50.000 16.200
[0132] The results are very promising. The good point is that the idea works very well even the magnetic shield ring is saturated. Therefore, it can work for both normal load condition and under short-circuit condition.
[0133] In the results from the simulation, it was also found that the ring of magnetic material which was put on the ends of the high voltage winding reduces the axial force on the low voltage winding too. Further, it also reduces the eddy losses of the low voltage winding.
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[0136] An effect of the ring of magnetic material is also shown in
[0137] For completeness,
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[0139] Optionally, and as in the illustrated variants, the second winding and the first winding are coaxially arranged such that one of the windings is radially inside the other winding. Naturally, the rings as described herein may be applied also in situations where e.g., a first and a second winding are wound around the same winding axis, but with an axial distance between them. In that case, a ring or rings may be applied to one or both of the axial ends of each winding.
[0140] In view of the above, it will be understood that the features as proposed herein may be applied to a large variety of transformers and transformer designs.