DEVICE AND METHOD FOR CLAMPING A TEST PIECE

Abstract

The invention relates to a device for clamping a test piece (1, 1′, 1″), comprising an upper clamping rail (3U) and a lower clamping rail (3L) for horizontally clamping an upper end and a lower end of the test piece (1, 1′, 1″). In addition, it comprises vertical left clamping edges (4L, 4L′) and vertical right clamping edges (4R, 4R′) for laterally supporting a right side and a left side of the test piece (1, 1′, 1″). A segmented bearing, in each case comprising a plurality of pivotably movable bearing segments (26), which can be individually pivoted out of a clamping plane, is arranged on each of the upper clamping rail (3U) and the lower clamping rail (3L). The bearing segments (26) each comprise a bearing segment chuck. The invention also relates to a method for clamping a test piece (1, 1′, 1″) and to a system for buckling testing.

Claims

1.-14. (canceled)

15. A device for clamping a test piece (1, 1′, 1″), comprising: an upper clamping rail (3U) and a lower clamping rail (3L) for horizontally clamping an upper end and a lower end of the test piece (1, 1′, 1″); vertical left clamping edges (4L, 4L′) and vertical right clamping edges (4R, 4R′) for laterally supporting a right side and a left side of the test piece (1, 1′, 1″); wherein a segmented bearing is arranged on each of the upper clamping rail (3U) and the lower clamping rail (3L), each segmented bearing comprising a plurality of pivotably movable bearing segments (26) which can be individually pivoted out of a clamping plane; and wherein the bearing segments (26) each comprise a bearing segment chuck.

16. The device according to claim 15, wherein the bearing segments (26) are detachably connected to the clamping rails and can be removed individually.

17. The device according to claim 15, wherein the bearing segment chucks are configured to receive test pieces having different thicknesses or spatially varying thicknesses and/or to perform alignment of the test piece relative to a pivot axis of the bearing segments.

18. The device according to claim 15, wherein test pieces having thicknesses of at least 1 mm can be received in the bearing segment chucks.

19. The device according to claim 15, wherein test pieces having thicknesses of at least 10 mm can be received in the bearing segment chucks.

20. The device according to claim 15, wherein test pieces having thicknesses of at least 20 mm can be received in the bearing segment chucks.

21. The device according to claim 15, wherein test pieces having thicknesses of at most 100 mm can be received in the bearing segment chucks.

22. The device according to claim 15, wherein test pieces having thicknesses of at most 60 mm can be received in the bearing segment chucks.

23. The device according to claim 15, wherein test pieces having thicknesses of at most 55 mm can be received in the bearing segment chucks.

24. The device according to claim 15, wherein the bearing segment chucks comprise clamping screws and clamping plates, with a pair of opposing clamping screws arranged in each bearing segment.

25. The device according to claim 15, wherein contact surfaces (29) of the bearing segments, which are configured to contact a test piece edge, have a coating for reducing a coefficient of friction, wherein the coating includes polytetrafluorethylene, polyoxymethylene, or an alloy.

26. The device according to claim 15, wherein the bearing segments (26) are supported on the upper and the lower clamping rail (3U, 3L) by needle bearings, wherein at least the needle bearings for the bearing segments (26) in the upper clamping rail (3U) comprise a bearing which supports more than half the bearing diameter.

27. The device according to claim 15, wherein two relocatable bearing blocks (9, 12L, 12R) are arranged on each of the upper clamping rail (3U) and the lower clamping rail (3L), wherein the bearing blocks (9, 12L, 12R) receive journals (17) of bearings (16, 16′) of outermost bearing segments (26) and/or wherein the clamping edges (4L, 4L′, 4R, 4R′) are connected to the bearing blocks (9, 12L, 12R) at the top and the bottom.

28. The device according to claim 15, wherein the clamping edges (4L, 4L′, 4R, 4R′) are movably supported on the lower clamping rail (3L) by a groove-pin system.

29. The device according to claim 28, wherein the clamping edges (4L, 4L′, 4R, 4R′) are movably supported on lower bearing blocks (12L, 12R).

30. A system for buckling testing of a test piece, comprising: a test bench; an upper clamping rail (3U) and a lower clamping rail (3L) for horizontally clamping an upper end and a lower end of the test piece (1, 1′, 1″) mounted on the test bench; vertical left clamping edges (4L, 4L′) and vertical right clamping edges (4R, 4R′) for laterally supporting a right side and a left side of the test piece (1, 1′, 1″); wherein a segmented bearing is arranged on each of the upper clamping rail (3U) and the lower clamping rail (3L), each segmented bearing comprising a plurality of pivotably movable bearing segments (26) which can be individually pivoted out of a clamping plane; and wherein the bearing segments (26) each comprise a bearing segment chuck.

31. A method for clamping a test piece (1, 1′, 1″ for a buckling test, comprising: clamping a lower clamping rail (3L) to a lower machine chuck (5L) of a lower clamping head (2′) of a test bench (100); clamping an upper clamping rail (3U) to an upper machine chuck (5U) of an upper clamping head (2) of the test bench (100); fastening bearing segments (26) to the upper clamping rail (3U) and the lower clamping rail (3L); fastening rear lateral clamping edges (4L′, 4R′) to the upper clamping rail (3U); inserting the test piece (1, 1′, 1″) and clamping the test piece (1, 1′, 1″) in the bearing segments (26) of the lower clamping rail (3L) by means of lower bearing segment chucks; fastening front lateral clamping edges (4L, 4R) to the upper clamping rail (3U) such that the test piece (1, 1′, 1″) is arranged between the front and the rear clamping edges; and lowering the upper clamping head (2) and inserting a groove-pin system for movably fastening the clamping edges (4L, 4L′, 4R, 4R′) to the lower clamping rail (3L).

32. A method according to claim 31, further comprising: aligning the test piece (1, 1′, 1″) by adjusting the lower bearing segment chucks in the bearing segments (26) of the lower clamping rail (3L) and/or by adjusting upper bearing segment chucks in the bearing segments (26) of the upper clamping rail (3U), wherein aligning the test piece sets an eccentricity of the test piece (1, 1′, 1″) in relation to a lower bearing axis defined by the bearing segments (26) of the lower clamping rail (3L), and/or in relation to an upper bearing axis defined by the bearing segments (26) of the upper clamping rail (3U).

33. A method according to claim 31, further comprising: screwing the upper clamping rail (3U) and the lower clamping rail (3L) to one another while the lower clamping rail (3L) is clamped to the lower machine chuck (5L); lowering the upper clamping head (2) onto the upper clamping rail (3U); clamping the upper clamping rail (3U) to the upper machine chuck (5U); detaching the upper clamping rail (3U) and the lower clamping rail (3L) from one another; and raising the upper clamping head (2) together with the upper clamping rail (3U).

34. A method according to claim 31, further comprising: applying compressive stress to the test piece (1, 1′, 1″) by lowering the upper clamping head (2) until the test piece (1, 1′, 1″) fails, or the test piece (1, 1′, 1″) is excited by cyclical compressive stress.

Description

[0065] In the following, the invention will be explained in greater detail by way of example on the basis of drawings, in which:

[0066] FIG. 1 is an overview of a device for clamping a test piece, in the mounted state,

[0067] FIG. 2-10 show steps of a method for mounting the device,

[0068] FIG. 11 shows the device, modified for a narrow sandwich plate, and

[0069] FIG. 12 shows a universal machine for receiving the device.

[0070] FIG. 1 is an overview of a device for clamping a test piece 1 in a mounted state. The test piece 1 is clamped in the device in the form of a sandwich plate, which is representative of a component of a wind turbine rotor blade. An upper clamping rail 3U and a lower clamping rail 3L of the device horizontally clamp an upper end and a lower end of the test piece 1.

[0071] Two vertical left clamping edges, namely one front left clamping edge 4L and one rear left clamping edge (concealed in the figure), and two vertical right clamping edges, namely one front right clamping edge 4R and one rear right clamping edge 4R′, laterally support the test piece 1. For this purpose, a right side of the test piece is received between the two right clamping edges and a left side of the test piece 1 is received between the two left clamping edges.

[0072] A segmented bearing, in each case comprising a plurality of pivotably movable bearing segments 26, which can be individually pivoted out of a clamping plane, is arranged on each of the upper clamping rail 3U and the lower clamping rail 3L, and therefore corresponding deformations of the test piece can be permitted. The bearing segments 26 each comprise a bearing segment chuck.

[0073] This will be explained later in greater detail on the basis of FIG. 7-9, for example.

[0074] The upper clamping rail 3U is connected to an upper clamping head 2 of a test bench and the lower clamping rail 3L is connected to a lower clamping head 2′ of the test bench.

[0075] If the test piece 1 is supposed to be clamped as shown here, for example in order to carry out a buckling test, the lower clamping rail 3L is first clamped to a lower machine chuck 5L (see following figures) of the lower clamping head 2′. Later, the upper clamping rail is clamped to an upper machine chuck 5U (see following figures) of the upper clamping head 2. The bearing segments 26 are then attached to the two clamping rails.

[0076] When this is done, the two rear lateral clamping edges 4L′, 4R′ are first fastened to the upper clamping rail 3U.

[0077] The test piece 1 can then be inserted into the lower bearing segments and clamped to the lower bearing segment chucks. For this purpose, the bearings can first be folded forward so that the test piece 1 can be inserted flat from the front. After clamping the test piece 1 to the lower bearing segment chucks, it is connected to the lower clamping rail and can be folded upward. The raised test piece can be supported from the rear by the two rear clamping edges 4L′, 4R′.

[0078] The two front lateral clamping edges 4L, 4R can then be positioned in front of the test piece 1 and fastened to the upper clamping rail 3U. The test piece 1 then sits between the front and the rear clamping edges.

[0079] The upper clamping head together with the upper clamping rail 3U arranged thereon is then lowered onto the test piece, a groove-pin system being inserted for movably fastening all the clamping edges 4L, 4L′, 4R, 4R′ to the lower clamping rail 3L. The groove-pin system and the fastening of the clamping edges to the clamping rails will be explained later in greater detail, for example in connection with FIGS. 5 and 6.

[0080] Mounting of the device will be explained on the basis of FIGS. 2 to 10. In doing so, it will be explained how the clamping device itself can be mounted and also how the test piece 1 can then be mounted therein.

[0081] FIG. 2 shows a mounting step in a front view in which the upper clamping rail 3U and the lower clamping rail 3L are screwed to one another by means of alignment screws 7. In order to ensure that the two clamping rails are correctly positioned relative to one another, alignment plates 8 are also arranged between the clamping rails 3U, 3L. These alignment plates are removed later, after disconnecting the clamping rails from one another. The thus interconnected clamping rails can be inserted into a test bench, with these first being placed onto the lower clamping head 2′, as shown in FIG. 2. The lower clamping rail 3L is then clamped to the machine chuck 5L.

[0082] FIG. 3 is a front view of a mounting step which is performed after the mounting step from FIG. 2. In this step, the upper clamping head 2 is lowered onto the upper clamping rail 3U. The lower clamping rail 3U is then clamped to the upper machine chuck 5U.

[0083] The upper and the lower clamping rail can then be detached from one another by detaching the alignment screws 7.

[0084] FIG. 4 shows a mounting step in the front view which is performed after the mounting step from FIG. 3. In this step, the upper clamping head 2 is raised together with the upper clamping rail once the clamping rails are detached from one another. The alignment plates 8 are then removed.

[0085] The bearing segments 26 are then arranged on the clamping rails. The bearing segments 26 are screwed to the clamping rails.

[0086] In this case, the number of bearing segments 26 is determined by a width of the test piece 1, the test piece being intended to project laterally beyond the bearing segments 26 in order to allow it to be clamped between the clamping edges.

[0087] The bearing segments 26 are arranged symmetrically with respect to the clamping rails 3U, 3L and the clamping heads 2, 2′ so as to later bring about even load application.

[0088] Upper bearing blocks 9 are then screwed to the upper clamping rail 3U beside the bearing segments 26, one to the right and one to the left of the bearing segments 26. These bearing blocks receive journals of the bearing segments 26 and thus additionally fix them in place (see e.g. also FIG. 6). Moreover, the upper bearing blocks 9 comprise threaded holes 10 for fastening the clamping edges 4L, 4L′, 4R, 4R′ (cf. FIG. 5).

[0089] A left lower bearing block 12L and right lower bearing block 12R are screwed to the right and the left of the bearing segments 26 on the lower clamping rail 3L. These lower bearing blocks 12L, 12R likewise receive journals of the bearing segments and thus support them. Furthermore, the lower bearing blocks 12L, 12R each comprise a groove 15L, 15R for connection to the clamping edges 4L, 4L′, 4R, 4R′.

[0090] FIG. 5 shows a mounting step in a side view or a state of the device in which the test piece can be inserted or swapped out: a front threaded pin 13U in the upper bearing block and a rear threaded pin 13U′ in the upper bearing block are screwed toward one another in the threaded hole 10. FIG. 5 shows the right side of the device; these steps are also carried out on the left side.

[0091] The left rear clamping edge 4L′ and the right rear clamping edge 4R′ are pushed onto the rear threaded pin in the upper bearing block 13U′ and are secured by a nut 6. All the clamping edges are therefore non-movably supported at the top by being connected to the threaded pins 13U, 13U′ in the upper bearing block 9.

[0092] At lower ends of the clamping edges, a front threaded pin 13L and a rear threaded pin 13L′ are screwed toward one another in a right guide pad 14R. The rear threaded pin 13L′ is held in the clamping edge 4R′ by a nut 6′. These steps are also carried out on the left.

[0093] The test piece 1 in the form of a sandwich plate is, as described above, first inserted along the lower bearing segments 26 and is then connected to the upper bearing segments 26.

[0094] The front clamping edges 4L, 4R can then be mounted in front of the test piece 1, such that a gap remains between the clamping edges 4L, 4L′, 4R, 4R′ and the test piece 1.

[0095] The upper clamping head 2 is lowered until the upper and lower sandwich plate edges rest in segment heads.

[0096] FIG. 6 shows a mounting step in a sectional view through the sandwich plate plane of the lower clamping rail 3L. The left guide pad 14L is arranged to be higher than the right guide pad 14R. Owing to the asymmetrical configuration, connection to the clamping edges is simplified, since the groove-pin system can first be inserted on the right side and then on the left side, such that, during the lowering, two persons are not necessarily required to insert the two pads into the groove simultaneously. Alternatively or additionally, for this purpose the grooves can also be configured to be asymmetrical and, for example, the right bearing block 12R can be configured to be higher than the left bearing block 12L.

[0097] The guide pad 14R arranged between the threaded pins 13L, 13L′ thus runs in the groove and ensures that the threaded pins 13L, 13L′ move vertically up and down without any undesired movement forward or backward. The clamping edges 4R, 4R′ are movably supported at the bottom in this way.

[0098] FIG. 6 also shows the journals of the bearing segments 26, these being journals of full needle bearings, the segment heads 11 of which are also shown. The journals of the outermost bearing segments are received by the bearing blocks 12L, 12R. Each bearing segment 12 is supported between two journal holders 19 by a full needle bearing 16 on a journal. The full needle bearings 16 and journals 17 are also shown in FIGS. 7 and 8. The furthest right bearing segment 26 is fixed in the right bearing block 12R by its journal 17. Each bearing block 12L, 12R has a shear protection device 28 for carrying away shear forces.

[0099] FIGS. 7 and 8 in particular show the bearing segments 26 and their bearing segment chucks in a greater level of detail. These figures show different test pieces; namely, the sandwich plate from the preceding explanations is shown in FIG. 7 and an asymmetrical sandwich plate is shown in FIG. 8.

[0100] The bearing segments 26 are each screwed to the lower clamping rail 3L by means of screws 18. The bearing segments 26 comprise the segment chuck, which in turn is formed by segment clamping heads 11, clamping screws 20, and clamping plates 21. The clamping screws 20 are tightened manually without any clearance in order to contact the test piece with a form fit, but without exerting pressure caused by the tightening on the front face and rear face of the plate.

[0101] A low-friction layer, for example made of polytetrafluorethylene, polyoxymethylene, or an alloy, is arranged at contact surfaces 29 at which the bearing segments 26 contact the test piece and at which, for example, compressive stress is applied to the test piece, in particular over the test piece edge 23′, in order to reduce a coefficient of friction to μ=0.05 on the side of the test piece. This can make it possible for the test piece to become wider during the test, for example, without being prevented from doing so by the bearing segment, such that a test result is not distorted. The contact surface of the lower bearing segments 26, which contact the lower sandwich plate edge 23′, is shown. For the upper bearing segments 26, the same applies to the contact surfaces thereof that contact an upper sandwich plate edge.

[0102] In FIGS. 7 and 8, the test pieces are each inserted into the segment heads 11 and are clamped by means of the clamping heads 20 and clamping plates 21, the clamping heads 20 and clamping plates 21 allowing for adaptation to the test piece thickness. The bearing segment chucks are therefore configured to receive test pieces having different thicknesses or having spatially varying thicknesses along the edge.

[0103] The plates shown have a thickness of 20 mm, with plates having thicknesses between 1 mm and 55 mm being able to be received.

[0104] In addition to being adapted to thickness, the bearing segment chucks are also suitable for performing alignment of the test piece relative to a pivot axis of the bearing segments 26: the bearings of the bearing segments 26 are configured as full needle bearings 16. They comprise journals 17 and journal holders 19. The pivot axis extending through the needle bearing center point 23 is defined by the journals 17. An alignment of the test piece 1, 1′ relative to the pivot axis has an effect on the force applied to the test piece during the test. The test piece, as shown in FIG. 7, can thus be clamped without any eccentricity. Here, a center of gravity line 22 of the test piece and an action line 22′ of force application and absorption then extends through the needle bearing center point 23. A bending moment is then not applied to the test piece when moving the clamping rails 3U, 3L toward one another, for example.

[0105] It is thus possible to set the eccentricity by the bearing segment chucks, and therefore the force application and, for example, a bending moment can be set.

[0106] FIG. 8 illustrates this again using the example of a test piece 1′ configured as an asymmetrical sandwich plate. This has eccentricity at the point of the section. The eccentricity can be influenced by the bearing segment chuck by the opposing clamping screws 20 being adjusted in this plane to set the eccentricity and e.g. by the test piece being moved further to the right or left. In the example shown, the eccentricity is set such that the center of gravity line 22 and the action line 22′ lie on top of one another. In this example, however, for this purpose they do not extend through the needle bearing center point 23; therefore, there is non-vanishing eccentricity in the sectional plane.

[0107] The test piece 1, 1′ can therefore be aligned by adjusting the lower bearing segment chucks in the bearing segments 26 of the lower clamping rail 3L and by adjusting upper bearing segment chucks in the bearing segments 26 of the upper clamping rail 3U, and the eccentricity of the test piece 1, 1′ can be set in relation to the lower bearing axis defined by the bearing segments 26 of the lower clamping rail 3L, and in relation to the upper bearing axis defined by the bearing segments 26 of the upper clamping rail 3U.

[0108] The bearing segments 26 are configured on the upper clamping rail 3U in the same way as on the lower clamping rail 3L shown in FIG. 7-9.

[0109] FIG. 9 shows a variant for a bearing segment 26 comprising a half needle bearing 16′ and a symmetrical sandwich plate. The needle bearing center point 23 is on the lower sandwich plate edge 23′.

[0110] If half needle bearings are also used on the upper clamping rail, during the mounting process support structures can be used to fix the half needle bearings in place until the test piece is inserted.

[0111] FIGS. 10 and 11 are front views of the device which illustrate an adaptation to a plate width. FIG. 10 shows a square plate having dimensions of 1.2 m×1.2 m.

[0112] By contrast, FIG. 11 shows a variant of the device for a narrow sandwich plate 1″. In this case, starting from the configuration from FIG. 10, the front clamping edges 4L and 4R can be detached from the threaded pins 12U and 13L. The upper bearing blocks 9 and the lower bearing blocks 12L and 12R are then detached and some bearing segments 26 are dismounted in order to adapt a clamping length of the horizontal clamping provided by the bearing segments 26 to the test piece width. The bearing blocks 9, 12L, 12R are detached symmetrically in this case. The bearing blocks 9, 12L, 12R can be offset along the upper and the lower clamping rail 3U, 3L in an increment corresponding to a width of a bearing segment 26. An adaptation to a desired sandwich plate width can be made such that the clamped test piece 1, 1″ projects beyond the clamping edges by 5 mm on each side.

[0113] When the bearing segments 26 have been completely configured for the width of the test piece 1″ and the bearing blocks 9, 12L, 12R have been screwed to the clamping rails 3U, 3L again, the test piece 1″ is inserted and the clamping edges 4L, 4R are each pushed onto the threaded pins 13U and 13L so as to be flush with the test piece 1″ or with a small gap therefrom and are secured by a nut 6.

[0114] FIG. 12 shows an overview of a universal test bench. It comprises the upper clamping head 2′ and the lower clamping head 2. For the buckling testing, the above-described device is mounted in the universal test bench by the clamping rails 3U, 3L being clamped to the machine chucks 5U, 5L of the clamping heads 2, 2′.

[0115] During the buckling testing, compressive stress can be applied to the test piece 1, 1′, 1″ by lowering the upper clamping head 2 until the test piece 1, 1′, 1″ fails. Cyclical stress can also be applied.

LIST OF REFERENCE SIGNS

[0116] 1, 1′, 1″ test piece [0117] 2 upper clamping head [0118] 2 lower clamping head [0119] 3U upper clamping rail [0120] 3L lower clamping rail [0121] 4L left front clamping edge [0122] 4L′ left rear clamping edge [0123] 4R right front clamping edge [0124] 4R′ right rear clamping edge [0125] 5U upper machine chuck [0126] 5L lower machine chuck [0127] 6 nut [0128] 7 alignment screw [0129] 8 alignment plate [0130] 9 upper bearing block [0131] 10 threaded hole [0132] 11 segment head for full needle bearing [0133] 11′ segment head for half needle bearing [0134] 12L left lower bearing block [0135] 12R right lower bearing block [0136] 13U front threaded pin in the upper bearing block [0137] 13U′ rear threaded pin in the upper bearing block [0138] 13L front threaded pin in the lower bearing block [0139] 13L′ rear threaded pin in the lower bearing block [0140] 14R right guide pad [0141] 14L left guide pad [0142] 15L groove in the left lower bearing block [0143] 15R groove in the right lower bearing block [0144] 16 full needle bearing [0145] 16′ half needle bearing [0146] 17 journal [0147] 18 screw for bearing segment [0148] 18′ screw for bearing block [0149] 19 journal holder [0150] 20 clamping screw [0151] 21 clamping plate [0152] 22 center of gravity line [0153] 22′ action line of force application and absorption [0154] 23 needle bearing center point [0155] 23′ lower sandwich plate edge [0156] 24 arrangement of the bearing segments for a wide sandwich plate [0157] 25 arrangement of the bearing segments for a narrow sandwich plate [0158] 26 bearing segment [0159] 27 alignment hole [0160] 28 shear protection device [0161] 29 contact surface [0162] 100 universal test machine