A pressure actuated valve for use during installation and commission of a production string
20230392474 · 2023-12-07
Inventors
Cpc classification
E21B23/006
FIXED CONSTRUCTIONS
International classification
Abstract
The present invention relates to a system and a pressure activated valve for preventing fluid from passing through an ICD during installation and commissioning of a production string in a well bore. Further the invention relates to a method for operating the pressure activated valve. The pressure activated valve can be arranged outside the production string being configured to hinder fluid from entering the ICD from a reservoir when the pressure activated valve is closed and to allow fluid from entering from the reservoir when pressure activated valve is open.
Claims
1. A pressure activated valve (1) for preventing fluid from flowing through an inflow control device (2) during installation and commissioning of a production pipe (10) of a well bore, comprising: a cylinder (102) open in both first and second longitudinal ends (102a, 102b) a cylindrical piston (104) moveably arranged within the cylinder (102), wherein the piston (104) is hollow allowing fluid to enter into a first longitudinal end section (104a) and closed at a second longitudinal end section (104b) hindering fluid from passing therethrough, wherein the piston (104) further comprises at least one radially arranged opening (112) adjacent to the second longitudinal end section (104b), a seal (113) arranged to interact with the piston (104) and the cylinder (102), wherein either the cylinder (102) comprises a slot (110) for receiving and guiding a stopper (108) which is fixed to the piston (104) or the piston (104) comprises a slot (111) for receiving and guiding a stopper (109) which is fixed to the cylinder (102) wherein the slot (110,111) is configured to guide piston (104) from i) a first position (P1), wherein the piston (104) is positioned in a pretensioned position by a spring (106), wherein the stopper (108,109) is abutting a first end (110a,111a) of the slot (110,111) and wherein the piston (104) is arranged such that the at least one radially arranged opening (112) and seal (113) are located within the cylinder (102), thereby hindering any fluid from flowing through the pressure activated valve (1); towards ii) a second position (P2) by compressing the spring (106) due to an internal pressure exerted on the piston (104), wherein the piston (104) is moved in an at least partly helical path towards the first longitudinal end (102a) of the cylinder (102), until the stopper (108,109) is abutting a second end (110b,111b) of the slot (110,111); and thereafter towards iii) a third position (P3) by releasing the internal pressure exerted on the piston (104), wherein the piston (104) is moved in a path towards the second longitudinal end (102b) of the cylinder (102) until the stopper (108,109) abuts a third end (110c,111c) of the slot (110,111) such that the seal (113) allows fluid to pass through the PAV (1).
2. The pressure activated valve (1) according to claim 1, wherein the cylinder (102) comprises the slot (110) and the stopper (108) is fixed to an outer surface of the piston (104).
3. The pressure activated valve (1) according to claim 2, wherein the cylinder (102) comprises two identical slots (110,110′) and the piston (104) comprises two stoppers (108,108′), wherein the two identical slots (110,110′) and the two stoppers (108,108′) are arranged on oppositely facing sides of the cylinder (102) and piston (104), respectively.
4. The pressure activated valve (1) according to claim 1, wherein the piston (104) comprises the slot (111) and the stopper (109) is fixed to the cylinder (102).
5. The pressure activated valve (1) according to any one of the preceding claims, wherein the at least one radially arranged opening (112) has one of an oblong, oval, and rounded corner rectangular shape extending in a longitudinal direction of the piston (104).
6. The pressure activated valve (1) according to any one of the preceding claims, wherein at least one radially arranged opening (112) has a longitudinal length extending from any one of 5% to 60% or 10% to 50% or 10% to 40% of a maximum longitudinal length of the piston (104).
7. The pressure activated valve (1) according to any one of the preceding claims, wherein the at least one radially arranged opening (112) has a circumferential extend of any one of 200 to 900 or 300 to 800 or 400 to 70°.
8. The pressure activated valve (1) according to any one of the preceding claims, wherein the piston (104) comprises at least three radially arranged openings (112).
9. The pressure activated valve (1) according to any one of the preceding claims, wherein the piston (104) has a shorter longitudinal length than the cylinder (102).
10. The pressure activated valve (1) according to any one of the preceding claims, wherein the piston (104) comprises the seal circumferentially arranged at the second longitudinal end section (104b) sealingly arranging the piston (104) within the cylinder (102) when the piston (104) is in or between the first position (P1) and second position (P2) hindering any fluid from flowing through the pressure activated valve (1).
11. A system for preventing fluid from passing through an inflow control device (2) during installation and commissioning of a production string (10) in a well bore, wherein the system comprises a production string (10) or a production string joint, an inflow control device (2) arranged within a wall of the production string (10) or the production string joint, a pressure activated valve (1) arranged outside the production string being configured to hinder fluid from entering the inflow control device (2) from a reservoir when the pressure activated valve (1) is closed and to allow fluid from entering from the reservoir when pressure activated valve (1) is open.
12. The system according to claim 11, wherein the inflow control device (2) is an autonomous inflow control device (2).
13. The system according to claim 11 or 12, wherein the pressure activated valve (1) is in accordance with any one of claims 1 to 10.
14. A method for preventing fluid flow through an inflow control device arranged within a wall of a production string (10) using a pressure activated valve (1), in accordance with the system of claim 13, wherein the method comprises the steps of: installing the piston (104) of the pressure activated valve (1) in a closed first position (P1) wherein the piston (104) is exposed to a pressure by a spring force of a set value; exerting an internal pressure above the set value, wherein the internal pressure is exerted from the production string (10) towards the pressure activated valve (1) such that the piston (104) moves into a closed second position (P2); releasing the internal pressure forcing the piston (104) to an open, third position, (P3).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0061] These and other characteristics of the invention will be clear from the following description of embodiments, given as non-restrictive examples, with reference to the attached sectional sketches and drawings wherein:
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[0076] In the drawings, like reference numerals have been used to indicate like parts, elements or features unless otherwise explicitly stated or implicitly understood from the context.
DETAILED DESCRIPTION
[0077] In the following, embodiments of the invention will be described in more detail with reference to the drawings. However, it is specifically intended that the invention is not limited to the embodiments and illustrations contained herein but includes modified forms of the embodiments including portions of the embodiments and combinations of elements of different embodiments as come within the scope of the following claims.
[0078] It is appreciated that certain features of the invention, which, for clarity, have been described above in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention, which, for brevity, have been described in the context of a single embodiment, may also be provided separately or in any suitable sub-combination. In particular, it will be appreciated that features described in relation to one particular embodiment may be interchangeable with features described in relation to other embodiments.
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[0080] The AICV 2 is mounted within the wall of the production string 10 to create a flow path there through, while the PAVs 1 and sand screen 3 are mounted on the outside of the production string along the outer surface thereof.
[0081] As shown in
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[0085] With reference to
[0086] The spring 106 is arranged within a recess between the piston 104 and the cylinder 102 abutting a first piston rim 105 of the piston 104 at the one end which can be arranged near or approximate to the stoppers 108,108′ and a first cylinder rim 103 of the cylinder 102 at the other opposite end being arranged closer to the first longitudinal end 102a of the cylinder 102.
[0087] In other words, the piston 104 has a larger outer diameter at an area including the stoppers 108,108′ such that the outer surface of the piston 104 facing the inner surface of the cylinder 102 comprises the first piston rim 105. Further, an area of the cylinder 102 including the first end 102a of the cylinder 102 has a smaller inner diameter than the remaining part of the inner surface of the cylinder 102 such that the inner surface of the cylinder 102 comprises the first cylinder rim 103.
[0088] As seen in
[0089] In this first position P1, the spring force is directed from the cylinder rim 103 towards the piston rim 105 such that the stoppers 108,108′ are simultaneously pushed towards the first ends 110a, 110a′ of the slots 110,110′. The piston 104 is fully arranged within the cylinder 102 such that the PAV 1 is closed, thereby prohibiting fluid from passing therethrough, and hence prohibiting fluid from passing through the ICD/automated ICD. The spring force shall be chosen such that the piston 104 is not moved below a limiting design pressure which may be around 170 bars (around 2500 psi).
[0090] If the design pressure is exceeded, i.e. applying an internal activation pressure to the piston 104 in the opposite direction of the force of the spring 106, the slots 110,110′ guide the stoppers 108,108′ from the first (closed) position P1, and hence the piston 104 to the second intermediate position P2 as shown in
[0091] Further, the piston 104 may comprise a second piston rim 105′ at the first end section 104a of the piston 104 which may abut a second cylinder rim 103′ near the first end 102a of the cylinder 102. Such abutment between the piston 104 and the cylinder 102 allows the applied force to be spread over a larger area than if they were not present. Hence, the internal pressure executed on the stoppers 108,108′ of the piston 104 is spread to the cylinder 102 unloading some of the pressure executed on the stoppers 108,108′. A person skilled in the art will understand that instead of a rim 103 of the cylinder 102 the cylinder 102 may comprise any kind of resistance such as a retainer screw, retaining plug or the like.
[0092] As shown, the cylinder 102 has a smaller inner diameter at or near its first end 102a creating the second cylinder rim 103′ which abuts the second piston rim 105′ when the piston 104 is arranged in the second position P2.
[0093] The paths of the slots 110,110′ forces the stoppers 108,108′ of the piston 104 to move in a circumferential/radial path towards the first end 102a of the cylinder 102 when moving the piston from the first position P1 to the second position P2. Hence, the piston 104 is moved in the circumferential/rotational direction as well as in the longitudinal direction (i.e. in a partly helical path) until the stoppers 108,108′ reaches the second ends 110b,110b′ of the slots 110,110′. In this position the piston 104 is still fully arranged within the cylinder 102 such that the PAV 1 remains closed for fluid flow.
[0094] The activation pressure may for example be around 240 bars (3500 psi) which is the internal pressure applied to the production string for activating mechanical packers.
[0095] As the internal pressure is reduced or removed, the piston 104 is moved due to the spring force until it reaches the open third position P3, shown in
[0096] The spring force can be selected such that the spring 106 can be fully compressed when the piston 104 is in the second position P2 utilizing the spring 106 to a maximum. If the spring 106 is longer than the cylinder 102, the piston 104 will be tensioned in all positions after it is mounted along the production string 10. After release of the piston 104 into the third position P3, the piston 104 will still be tensioned, thereby preventing the PAV from closing due to internal pressures during operation such as backflow. However, the piston 104 may be fully extended having no tension at the third position P3 which also requires a force for moving the piston 104 back to the second position P2.
[0097] Further, the combined circumferential and longitudinal path of the slots 110,110′, which guide the piston 104 from the first position P1 to the second position P2, is hindering the stoppers 108,108′, when the piston 104 is arranged in the second position P2, to move back to the first position P1 when the internal pressure exerted on the piston 104 is released. The piston 104 will seek to move in a straight path, i.e. towards the third position P3. Hence the PAV 1 would be re-opened in the third position P3 after releasing the internal pressure and not closed in the first position, P1.
[0098] Further, the spring 106 can be free to rotate on one end so that torsional strain is not stored in the spring 106. Any torsion return motion may hence advantageously be smaller than the circumferential motion/rotation of the piston 104.
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[0102] The configuration of the path illustrated in
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[0105] Hence the working principle wherein the stopper 109 is arranged on the cylinder 102 and the slot/groove 111 is arranged on the piston 104 would work in the same manner as disclosed for the first example embodiment of the first aspect of the invention in
[0106] However, the working principle of the second example embodiment of the PAV 1 in
[0107] A person skilled in the art will understand that more than two full cycles can be completed by changing the design of the groove to comprise more cycles. Further, a person skilled in the art will recognize that more stoppers can be arranged on the cylinder for interacting with the groove as long all the stoppers are arranged to work in parallel.
[0108] In the following the concept of the configuration of the PAV 1 as shown in
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[0110] Upon subjecting the PAV 1 to external pressure from the well bore, the piston 104 of the PAV 1 will be forced into the open position wherein the stopper 109 is at a so-called zero location L0 (being the same as the third position P3) where the stopper abuts a third end 111c of the groove 111 as illustrated in
[0111] Upon release of the external pressure from the well bore the piston 104 will move until the stopper 109 reaches back to the first location L1 due to the force from the soft second spring 107 pushing the piston 104, and hence be closed.
[0112] If the PAV 1 is again subjected to external pressure from the bore well, the piston 104 will move such that the stopper 109 is returned to the open zero location L0 allowing fluid to pass through the PAV 1 as long as the external pressure exceeds the pressure of the soft second spring 107.
[0113] If however the PAV 1 is subjected to internal pressure from the production string, the piston 104 will be moved such that the stopper 109 is forced towards a second location L2 by compressing the first spring 106 until the piston 104 is moved such that the stopper 109 engages at the second location L2. At the second location L2 the PAV 1 is closed due to the internal pressure exceeding the pressure from the first spring 106 forcing the piston to the second location, L2. In this position the soft second spring 107 is in a relaxed state. This is illustrated in
[0114] By releasing the internal pressure, the stopper 109 will, due to the movement of the piston 104, be forced to move into a third location L3 of the groove 111 corresponding to the first position P1 wherein the stopper 109 rests in equilibrium abutting a first end lila of the groove 111 and the first spring 106 is in a pretensioned position. The second spring 107 is still unloaded i.e. in a relaxed state. See
[0115] To move the piston 104 from where the stopper 109 is arranged in the third location L3 towards where the stopper 109 can be arranged in the fourth location L4 corresponding to the second position P2, an internal pressure exceeding the pressure from the first spring 106 must be applied to the PAV 1. Then the stopper 109 will engage at the fourth location L4 abutting a second end 111b of the groove as indicated in
[0116] By releasing the internal pressure, the piston 104 will move such that the stopper 109 engages at the fifth location L5, as shown in
[0117] Hence upon applying external pressure the piston will move such that the stopper 109 engages at the sixth location L6 abutting the a third end 111c of the groove 111 such that the PAV 1 is open allowing fluid to pass through, being identical to the first location L1 as shown in
[0118] After the stopper has engaged at the seventh location L7, see
[0119] The groove 111 creates a path for the stopper 109 in both a radial direction and a longitudinal direction simultaneously when moving the piston, hence the geometry of the piston 104 can further be biased to motion in one direction via rotational locks at each extreme, especially at a second location L2, third location L3, a fourth location L4, a seventh location L7, a eighth location L8 and a nineth location L9, and/or a sustained torque can be applied by a torsional spring member, ratchet, or other similar mechanisms which can be installed for rotating the piston 104.
[0120] The PAV 1 of
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[0122] The dashed circle A in
[0123] Even if not illustrated in the
[0124] A person skilled in the art will understand the embodiment shown in