SHEET-FED PRINTING PRESS HAVING A DRYER FOR DRYING SHEETS PRINTED BY A NON-IMPACT PRINTING DEVICE
20230391070 · 2023-12-07
Inventors
Cpc classification
International classification
Abstract
In some examples, a sheet-fed printing press includes a dryer for drying sheets printed by a non-impact printing device. A cooling unit is directly downstream from the dryer in the transport direction, and includes a cooling module above a conveying plane. The cooling module uses air as a cooling medium, and may include a blower module with blower nozzles that blow the cooling medium onto the surface of the sheets being cooled. The blower module forms, with a guide surface, a gap with respect to the surface of the sheet being cooled. The guide surface of the blower module is arranged at a height above the surface of the sheet being cooled so that the cross-section of an outer annular gap, through the cooling medium exits, is smaller than or almost equal to a sum cross-section across all opening surfaces of the blower nozzles in the guide surface.
Claims
1-40. (canceled)
41. A sheet-fed printing press comprising a dryer (17) drying sheets (64) printed by a non-impact printing device (13), the dryer (17) being configured as a hot air dryer and/or as a dryer drying by infrared (IR) radiation, a cooling unit (36) being arranged directly downstream from the dryer (17) in a transport direction (T) of the sheets (64), the cooling unit (36) comprising at least one cooling module (37) above a conveying plane (E) in which the sheets (64) are conveyed through the cooling unit (36) lying flat, and the relevant cooling module (37) being configured so as to use air as the cooling medium, characterized in that each of the cooling modules (37) of the cooling unit (36) is configured in each case as a blower module (41), the respective blower module (41) being configured so as to guide the cooling medium in each case onto the surface of the sheets (64) to be cooled, the respective blower module (41) comprising blower nozzles (43), the cooling medium being blown by these blower nozzles (43) onto the surface of the respective sheet (64) to be cooled, the respective blower module (41) being configured so as to form, with a guide surface (42), a gap (S37) with respect to the surface of the relevant sheet (64) to be cooled, the guide surface (42) of the respective blower module (41) being arranged at such a height above the surface of the relevant sheet (64) to be cooled that the cross-section of an outer annular gap, through which a volume flow of the cooling medium exits the gap (S37), is smaller than or almost equal to a sum cross-section across all opening surfaces of the blower nozzles (43) in the guide surface (42).
42. The sheet-fed printing press according to claim 41, characterized in that the gap (S37) formed with the guide surface (42) with respect to the surface of the relevant sheet (64) to be cooled has a gap width of 8 mm to 35 mm.
43. The sheet-fed printing press according to claim 41, characterized in that a transport device comprising a conveyor belt is provided, this conveyor belt being configured to transport the printed sheets (64) individually lying flat and forming the conveying plane (E) for the sheets (64) to be conveyed lying flat through the cooling unit (36).
44. The sheet-fed printing press according to claim 41, characterized in that the respective blower module (41) is configured in such a way that the cooling medium that is guided onto the surface of the sheets (64) to be cooled passes over the surface of the sheets (64) to be cooled as a pressure flow from the inside to the outside.
45. The sheet-fed printing press according to claim 41, characterized in that the blower nozzles (43) of the relevant blower module (41) are in each case arranged symmetrically with respect to a center line (M) extending in the transport direction (T) of the sheets (64) to be transported through the cooling unit (36) and/or that, in addition to the blower nozzles (43), Venturi nozzles (49) are arranged in the guide surface (42) of the respective blower module (41), the Venturi nozzles (49) ensuring a defined removal of the air that is blown in by the blower nozzles (43) and is being heated up.
46. The sheet-fed printing press according to claim 41, characterized in that the dryer (17) is configured to heat the printed sheets (64) in each case to more than C, and the cooling unit (36) is configured to cool the sheets (64) heated in the dryer (17) to 30° C.
47. The sheet-fed printing press according to claim 43, characterized in that the conveyor belt (18) is configured to transport the printed sheets (64) individually lying flat through the cooling unit (36) on a run running in the transport direction (T) of the sheets (64), the cooling unit (36) being configured so as to cool the return run (44) of the conveyor belt (18) transporting the sheets (64).
48. The sheet-fed printing press according to claim 41, characterized in that the transport device of the cooling unit (36) comprises transport cylinders (38), these transport cylinders (38) being cooled by a cylinder cooling mechanism.
49. The sheet-fed printing press according to claim 41, characterized in that a cooling power of the cooling unit (36) is adjusted by a control unit.
50. The sheet-fed printing press according to claim 49, characterized in that a dryer power of the dryer (17) arranged upstream from the cooling unit (36) is adjusted by the control unit, the control variable of the control carried out by the control unit for adjusting the dryer power of the dryer (17) being a moisture content of the printed sheets (64) to be dried, a control variable for adjusting the dryer power being the amount of hot air that is blown in and/or the temperature of the blown-in hot air and/or the intensity of the IR radiation and/or the duration of the IR radiation.
51. The sheet-fed printing press according to claim 50, characterized in that the control unit is configured so as to carry out a target/actual value comparison, the relevant actual value being provided by a moisture sensor, detecting the moisture content of the sheets (64), at the control unit, and the target value being fixedly or adjustably predefined at the control unit.
52. The sheet-fed printing press according to claim 41, characterized in that the dryer (17), on its side facing the surface of the respective sheets (64) to be dried, comprises a guide surface (61) that is arranged spaced apart from the surface of these sheets (64) and has a multiplicity of nozzles (62), each of these nozzles (62) in each case having an opening cross-section through which hot air flows or at least can flow.
53. The sheet-fed printing press according to claim 42, characterized in that the hot air flowing onto the surface of the sheets (64) flows out through a gap opening formed between the guide surface (61) and the surface of the sheets (64), the surface area of the gap opening through which the hot air flowing onto the surface of the sheets (64) flows out being smaller than the total surface area of all opening cross-sections of the nozzles (62) directing hot air at the surface of the sheets (64).
54. The sheet-fed printing press according to claim 41, characterized in that the dryer (17) comprises multiple drying modules (54) that are continuously arranged in a row in the transport direction (T) of the sheets (64), at least one infrared radiation source (63) that is directed at the surface of the relevant sheet (64) to be dried being arranged in each case between adjacent drying modules (54).
55. The sheet-fed printing press according to claim 52, characterized in that a gap (S17), in the form of an annular gap, is formed along a drying section, which is formed between the guide surface (61) of the dryer (17) and the conveyor belt (18) of the dryer (17), for sheets (64) to be transported through the dryer (17) and to be dried, this gap (S17) having a gap width between 8 mm and 35 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Exemplary embodiments of the invention are illustrated in the drawings and will be described in greater detail below. The drawings show:
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[0028]
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[0032]
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[0035]
[0036]
DETAILED DESCRIPTION
[0037]
[0038] A feeder head 03, which is also referred to as suction head, consecutively grips each of the stacked sheets from the top and feeds these sheets, e.g., by means of a first rocking gripper 04, and possibly a transfer drum 34 cooperating with the first rocking gripper 04, in a sequence of sheets separated from each other, e.g., to a first coating device 05, wherein this first coating device 05 is configured, e.g., as a primer application device. The first coating device 05 comprises a transport cylinder 06, configured, e.g., as a printing cylinder, and e.g., a printing unit cylinder 07 cooperating with this transport cylinder 06, comprising a forme roller 08, preferably in the form of an anilox roller, that is placed against, or at least can be placed against, this printing unit cylinder 07, wherein at least one squeegee 09 or a chamber doctor blade system 09 extends in the axial direction of the forme roller 08 for optimally metering a coating substance to be applied to the surface of the sheets. The transport cylinder 06 transports the sheets held on its outer cylindrical surface along a curved, in particular circular arc-shaped transport section. The first coating device 05 applies the coating substance, e.g., a primer, on one of the two sides of the sheets either across the entire surface area or only in certain, i.e., in previously defined, locations, i.e., partially. The sheets are then transferred from the transport cylinder 06 of the first coating device 05, e.g., by means of a preferably continuously revolving first gripper system 11, in particular a first chain conveyor, and, e.g., at least one first conveyor belt 12, to a non-impact printing device 13, wherein the first gripper system 11 and the first conveyor belt 12 cooperate during the transfer of the sheets to the non-impact printing device 13, and more particularly in such a way that the first gripper system 11 turns the sheets in each case over to the first conveyor belt 12 comprising a linear transport section, wherein a transfer of the sheets to the non-impact printing device 13 takes place from the first conveyor belt 12. The first conveyor belt 12 is preferably configured as a revolving continuous belt. In an advantageous embodiment, a first dryer 14 drying the sheets coated in the first coating device 05 is provided in the region of the first gripper system 11, wherein this dryer 14 is configured, e.g., as a hot air dryer and/or as a dryer drying by IR radiation or by UV radiation.
[0039] The non-impact printing device 13 generally comprises multiple, e.g., four, ink jet printing devices, which can each be controlled independently of one another, wherein each of these ink jet printing devices, for creating a preferably multi-color print image, in each case applies a different printing ink onto the side of the sheets which, e.g., was previously coated in the first coating device 05. The non-impact printing device 13 preferably comprises a second conveyor belt 16 in the sheet-fed printing press described by way of example here, so that the sheets are printed by the ink jet printing device while they rest on this second conveyor belt 16. The second conveyor belt 16 is preferably configured as a revolving continuous belt. A second dryer 17 drying the printed sheets is arranged downstream from the non-impact printing device 13 in the transport direction T of the sheets, wherein this second dryer 17 is likewise configured, e.g., as a hot air dryer and/or as a dryer drying by IR radiation. The second dryer 17 comprises a transport device 18, which transports the sheets lying flat in a translatory manner, i.e., along a linear transport section. This transport device 18 is configured as a third conveyor belt 18 in the sheet-fed printing press shown by way of example in FIG. 1. The third conveyor belt 18 is also preferably configured as a revolving continuous belt. The transport device 18 of the, in this example, second dryer 17 preferably transfers the dried sheets to a suction belt feed table 19, which is generally arranged directly downstream therefrom and from which the sheets are transferred, e.g., by means of a second rocking gripper 21, and possibly a transfer drum 33 cooperating with the second rocking gripper 21, to a second coating device 22. The second coating device 22 is configured, e.g., as a varnishing unit, wherein this second coating device 22 applies a coating substance, e.g., a varnish, in particular to a print image previously created in the non-impact printing device 13. The second coating device 22, in turn, comprises a transport cylinder 23 configured, e.g., as a printing cylinder, serving as the transport device for sheets to be transported, wherein, e.g., a printing unit cylinder 24 including a forme roller 26 that is placed against, or at least can be placed against, this printing unit cylinder 24, preferably in the form of an anilox roller, cooperates with this transport cylinder 23, wherein at least one squeegee 27 or a chamber doctor blade system 27 extends in the axial direction of the forme roller 26. The first conveyor belt 12 and/or the second conveyor belt 16 and/or the third conveyor belt 18 are in each case preferably configured as a revolving flat belt, and moreover preferably as a suction belt, wherein the suction belt has a perforation at least in sections.
[0040] The sheets are then transported from the transport cylinder 23 of the second coating device 22, e.g., by means of a preferably continuously revolving second gripper system 28, in particular a second chain conveyor, to a delivery 29, wherein the sheets processed in this sheet-fed printing press, described by way of example, are preferably deposited by the second gripper system 28 in the delivery 29 in a second pile 32. In an advantageous embodiment, a third dryer 31 drying the sheets coated in the second coating device 22 is provided in the region of the second gripper system 28, wherein this third dryer 31 is configured, e.g., as a hot air dryer and/or as a dryer drying by IR radiation or by UV radiation. The delivery 29 can also be configured as a multi-pile delivery comprising multiple second piles 32.
[0041] The machine system shown by way of example in
[0042] When passing through a dryer 17 drying, e.g., by hot air and/or by IR radiation, sheets lying flat individually on a conveyor belt 18, which were previously printed in a non-impact printing device 13, are subjected to very high heat input, as a result of which these dried sheets deform, i.e., in particular curl up, and thereby at least partially lose their flat position on the conveyor belt 18. Curling-up of the dried sheets can be so extensive that the relevant sheet loses its adhesion to the conveyor belt 18 of the dryer 17 and, when the conveyor belt 18 is configured as a suction belt, can no longer be held by means of suction force exerted at the suction belt. As a result, the relevant sheet is, at a minimum, no longer transported with positional accuracy. It is also possible for curled-up sheets provided at the exit of the dryer 17 to no longer be reliably received by a transport device arranged downstream from the dryer 17 in the transport direction T of the sheets, e.g., by the transport device of a cooling unit 36 or of a suction belt feed table 19, due to inadequate detection, which in the aforementioned machine system comprising multiple transport devices in particular very quickly results in a disruption of the operation when such sheets follow one another at a transport speed of several thousand sheets per hour, e.g., at a transport speed in the range between 2,500 and 10,000 sheets per hour. The cause of the inadequate detection of the curled-up sheets is, in particular, that the bending resistance forces inherent in the curl of the relevant sheets are not overcome by a height-dependent suction force that is exerted by a suction belt. To avoid that a print image that has previously been applied to the upper side of the relevant sheets in the non-impact printing device 13 becomes damaged, however, forcing the sheets that have curled-up, at the aforementioned locations in the machine system described here, into a flat position, e.g., by means of a mechanical hold-down device, is not an option.
[0043] The sheets that have become heated to a high degree in the dryer 17 as a result of the drying process, however, also heat the devices that ensure their advancement, in particular the conveyor belt 18 of the relevant transport device, and more particularly in some circumstances to such an extent that this conveyor belt 18 expands and consequently loses its tension and, with this, its directional stability.
[0044] Moreover, when the sheets that have been advanced and heated to a high degree in the dryer 17 as a result of the drying process cool down, condensation water precipitates on cooler, e.g., metallic, components, such as transport cylinders 38, of transport devices arranged downstream from the dryer 17. The reason is that there is increased evaporation of water and solvents contained in the applied printing ink in sheets that have been previously printed by the non-impact printing device 13 and dried in the dryer 17. This evaporation then precipitates on cold components, leading to massive condensation water, in some instances, in the machine units arranged downstream from the dryer 17, such as a suction belt feed table 19, a second processing device 22, e.g., configured as a varnishing unit, and/or the delivery 29.
[0045] As a result, the problem arises that, on the one hand, sheets printed by the non-impact printing device 13 must be dried as quickly as possibly by heat input in the dryer 17 and, on the other hand, undesirable effects due to excess thermal energy must be avoided in machine units arranged downstream from the dryer 17.
[0046] For this reason, as is illustrated in
[0047] As can be derived from
[0048] The relevant cooling module 37 is preferably configured to use air as the coolant, e.g., ambient air or cooled air. As is shown in particular in
[0049] The guide surface 42 of the respective blower module 41 is arranged at such a height above the surface of the sheets to be cooled that the cross-section of an outer annular gap, through which a volume flow of the coolant exits the gap S37, is less than or almost equal to the sum cross-section across all opening surfaces of the blower nozzles 43 in the guide surface 42, so that the pressure in the pressure flow is further increased, and the energy exchange with the hot surface of the sheets to be cooled is favored. The annular gap formed between the guide surface 42 of the respective blower module 41 and the surface of the sheets to be cooled thus becomes the actual constriction cross-section for the flow system of the cooling unit 36.
[0050] When the cooling unit 36 comprises a multiple arrangement of cooling modules 37 (
[0051] The cooling unit 36 is preferably configured so as to cool its transport device. In particular, the lower return run 44 of this conveyor belt 18 is actively cooled. For this purpose, as is apparent from
[0052] In a very advantageous embodiment of the cooling unit 36, its cooling power is adjusted by a control unit, wherein the control variable of the control carried out by this control unit for adjusting the cooling power is a temperature of the sheets in the pile 32 of the delivery 29. The control unit carries out a target/actual value comparison, wherein the actual value is provided by a temperature sensor in the delivery 29 at the control unit, and the target value is fixedly or adjustably predefined at the control unit. The control unit then outputs an adjustment increment specification to at least one actuator providing the cooling power of the cooling unit 36, as a function of the target/actual value comparison that was carried out.
[0053] Moreover, it may be provided that a dryer power of the dryer 17 arranged upstream from the cooling unit 36 is adjusted by a control unit, wherein the control variable of the control carried out by the control unit for adjusting the dryer power of the dryer 17 is, e.g., a moisture content of the printed sheets to be dried. The control unit, in turn, carries out a target/actual value comparison, wherein the actual value is provided by a moisture sensor, detecting the moisture content of the sheets, at the control unit, and the target value is fixedly or adjustably predefined at the control unit. The control unit then outputs an adjustment increment specification to at least one actuator providing the dryer power of the dryer 17, as a function of this further target/actual value comparison that was carried out. Since this dryer 17 is configured, e.g., as a hot air dryer and/or as a dryer drying by IR radiation, a control variable for adjusting this dryer power is, e.g., the amount of hot air that is blown in and/or the temperature of the blown-in hot air and/or the intensity of the IR radiation and/or the duration of the IR radiation. The control unit is preferably configured so as to calculate at least one of the aforementioned control variables and the associated adjustment increments with respect to their respective magnitude and/or their respective direction of action and/or so as to select at least one of the aforementioned control variables and the associated adjustment increments based on an algorithm or a family of characteristics stored in the control unit.
[0054] The above-described cooling unit 36 arranged directly downstream from the dryer 17 is configured so as to reduce the surface temperature of the printed sheets dried in the dryer 17 and reduce a residual moisture that remains in the sheets. As a result, the curl of the sheets is decreased, and the sheets regain a flat position that is much easier to process. The sheets processed in the cooling unit 36 then introduce almost no thermal energy into downstream machine units. This also reduces condensation formed at components in downstream machine units.
[0055] To additionally improve also the efficiency of the dryer 17 arranged upstream from the cooling unit 36, and thereby the efficiency of the entire above-described sheet-fed printing press, measures are described hereafter for shortening the drying time required by the dryer 17 for drying the sheets printed in the sheet-fed printing press, and thereby speeding up production with the sheet-fed printing press or reducing the energy input required for the drying process.
[0056] As is apparent from the representative illustration in
[0057] For forming a stream of the hot air flowing out of the nozzles 62, as is indicated in each case by directional arrows in
[0058] It is possible, e.g., to use infrared emitters comprising a heating coil arranged in a glass tube or infrared halogen emitters comprising a heating coil arranged in a glass tube filled with halogen, as a radiation source 63 for an infrared radiation emitted by the dryer 17. Panel heaters comprising heating elements arranged in a planar manner are also suitable. A cross-sectional surface of such infrared radiation sources 63 is, e.g., configured in the form of a circle or an oval or as a twin tube or as a square or as a trapezoid, such as the different representations of the cross-sectional surface in
[0059]
[0060] The hot air flowing onto the surface of the moved sheet 64 flows out through a gap opening formed between the guide surface 61 of the dryer 17 and the surface of the sheet 64 to avoid an accumulation of air, wherein this gap opening is configured, e.g., in the form of an annular gap. Additionally, it is also possible, e.g., for multiple channels 55 having a preferably circular cross-section to be introduced in the drying module 54 of the dryer 17 (
[0061] The dryer 17 preferably comprises multiple drying modules 54 that are continuously arranged in a row along an, e.g., linear transport section. Each of these drying modules 54 is arranged closely, e.g., above the transport device, configured as a continuously revolving conveyor belt, of the dryer 17 that is arranged directly downstream from the non-impact printing device 13 in the transport direction T of the sheets.
[0062]
[0063] Although the disclosure herein has been described in language specific to examples of structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described in the examples. Rather, the specific features and acts are disclosed merely as example forms of implementing the claims.