MAT LOCKING STRIP AND MAT SYSTEM
20230389740 · 2023-12-07
Assignee
Inventors
Cpc classification
International classification
Abstract
A mat locking strip (20) for being attached to an edge portion of a mat (10) and for interconnecting a plurality of mats (10) is provided. The locking strip (20) comprises: a longitudinally extending body (30) having a top side (31) and a bottom side (32), each side (31, 32) comprising a plurality of protruding ridges (34) defining intermediate trenches (36), the ridges (34) having a continuous extension along the longitudinal extension of the body (30); the body (30) having a first end configured to be arranged closest to the mat (10) and a second end configured to be arranged farthest away from the mat (10); wherein the ridges (34) of the top side (31) of the body (30) are arranged opposite the trenches (36) of the bottom side (32) of the body (30), and the trenches (36) of the top side (31) of the body (30) are arranged opposite the ridges (34) of the bottom side (32) of the body (30).
Claims
1. A mat locking strip for being attached to an edge portion of a mat and for interconnecting a plurality of mats, the locking strip comprising: a longitudinally extending body having a top side and a bottom side, each side comprising a plurality of protruding ridges defining intermediate trenches, the ridges having a continuous extension along the longitudinal extension of the body; the body having a first end configured to be arranged closest to the mat and a second end configured to be arranged farthest away from the mat; wherein the ridges of the top side of the body are arranged opposite the trenches of the bottom side of the body, and the trenches of the top side of the body are arranged opposite the ridges of the bottom side of the body.
2. A mat locking strip according to claim 1, wherein the ridges and trenches on the top side of the body are complementary with the ridges and trenches on the bottom side of the body.
3. A mat locking strip according to claim 1, wherein the top side of the body further comprises a top stopping member having an extension along the longitudinal extension of the body; the top stopping member being arranged along the first end of the body and having a height exceeding a combined thickness of the body and a ridge on the bottom side of the body at the second end of the body.
4. A mat locking strip according to claim 1, wherein the bottom side of the body further comprises a bottom stopping member having an extension along the longitudinal extension of the body; the bottom stopping member being arranged along the first end of the body and extending beyond the height of a ridge on the bottom side of the body.
5. A mat locking strip according to claim 1, wherein the ridges and/or the trenches have a rectangular cross-section as seen in a direction transverse to the longitudinal extension of the body.
6. A mat locking strip according to claim 1, further comprising a folding line having an extension along the longitudinal extension of the body.
7. A mat locking strip according to claim 1, further comprising a mounting member having an extension along the longitudinal extension of the body and adjacent the first side of the locking strip, the mounting member being configured to extend towards the mat.
8. A mat locking strip according to claim 7, wherein a major geometrical plane extending across the longitudinal extension of a bottom side of the mounting member forms an angle to a major geometrical plane extending across a top surface of a ridge of the bottom side of the body.
9. A mat locking strip for being attached to an edge portion of a mat and for interconnecting a plurality of mats, the locking strip comprising: a longitudinally extending body having a top side and a bottom side, wherein the top side comprises a plurality of protruding ridges defining intermediate trenches, the ridges having a continuous extension along the longitudinal extension of the body; the body having a first end configured to be arranged closest to the mat, the first end comprising a folding line having an extension along the longitudinal extension of the body; the mat locking strip being configured to connect to another mat locking strip when a first of the two mat locking strips is folded along the folding line such that the top side of the body of the first mat locking strip faces the same direction as the bottom side of the body of the second mat locking strip and the ridges and trenches of the first and second mat locking strips face each other; and the mat locking strip further being configured to connect to the mat locking strip according to claim 1.
10. A mat system comprising a plurality of mats, each mat comprising a mat locking strip according to claim 1 arranged along a side edge portion of the mat; and wherein the plurality of mats is configured to be interconnected by the ridges of the top side of the body of the locking strip of a first mat engaging with the trenches of the bottom side of the body of the locking strip of a second mat.
11. A mat system according to claim 10, wherein each side edge portion of each mat comprises a locking strip.
12. A mat system according to claim 10, wherein the locking strips are integral with the mats; or wherein the locking strips are mounted to the mats.
13. A mat system according to claim 10, wherein a major geometrical plane extending along a top surface of a ridge of the bottom side of the body of a locking strip forms an angle to a major geometrical plane extending along the bottom side of the mats.
14. A mat system according to claim 10, wherein the locking strips are configured to interconnect the mats while protruding away from the side edge portions of the mats and forming a connecting strip between the mats.
15. A mat system according to claim 10, further comprising a joining member comprising at least two locking strips arranged along at least two side edge portions of the joining member, the locking strips of the joining member being configured to interconnect two spatially separated mats by the ridges of the top side of the body of a locking strip of the mats engaging with trenches of a bottom side of a body of the locking strips of the joining member; or by the ridges of the bottom side of the body of each mat locking strip engaging with trenches of a top side of a body of the locking strips of the joining member.
16. A mat system according to claim 15, wherein the locking strips of the joining member are the locking strips, comprising: a longitudinally extending body having a top side and a bottom side, each side comprising a plurality of protruding ridges defining intermediate trenches, the ridges having a continuous extension along the longitudinal extension of the body; the body having a first end configured to be arranged closest to the mat and a second end configured to be arranged farthest away from the mat; wherein the ridges of the top side of the body are arranged opposite the trenches of the bottom side of the body, and the trenches of the top side of the body are arranged opposite the ridges of the bottom side of the body.
17. A mat system according to claim 15, wherein the joining member further comprises an adhesive on a bottom surface of the joining member.
18. A mat system according to claim 10, wherein at least one locking strip comprises a corner portion, the corner portion comprising ridges and trenches in a cross-pattern, wherein the ridges of the corner portion are non-continuous such that the corner portion may be connected to another locking strip of another mat in either direction of the cross-pattern.
19. A joining member comprising at least two locking strips arranged along at least two side edge portions of the joining member, the locking strips of the joining member being configured to interconnect two spatially separated mat locking strips according to claim 1 by the ridges of the top side of the body of each mat locking strip engaging with trenches of a bottom side of a body of the locking strips of the joining member; or by the ridges of the bottom side of the body of each mat locking strip engaging with trenches of a top side of a body of the locking strips of the joining member.
20. A joining member according to claim 19, further comprising an adhesive on a bottom surface of the joining member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0089] By way of example, embodiments of the present invention will now be described with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0109] Embodiments of the invention will now be described with reference to the accompanying drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. The terminology used in the detailed description of the particular embodiments illustrated in the accompanying drawings is not intended to be limiting of the invention. In the drawings, like numbers refer to like elements.
[0110] Starting in
[0111] The mat locking strip 20 is suitable for being attached to an edge portion of a mat and for interconnecting a plurality of mats into a mat system.
[0112] The mat locking strip 20 comprises a horizontally extending body 30 with a top side 31 and a bottom side 32. The body 30 may be formed from an elastic material such nitrile rubber and other types of rubber, however other elastic materials such as soft plastics, e.g. PVC are also possible. In other words, the elastic modulus (Young's modulus) of the material is relatively low, such as 1-5000 MPa. Thereby, the elasticity of the body 30 allows for the mat locking strip 20 to remain flexibly attached to another mat locking strip 20 despite external forces.
[0113] As another example, the material used may have a hardness of 50-70 shore A, such as 60 shore A, which may e.g. be achieved by mixing rubber and caulk. Such a hardness is suitable for withstanding pressure while not being too brittle. The hardness may be measured using standard durometer methods.
[0114] The top side 31 of the body 30 is disclosed as comprising seven ridges 34, however any number of ridges 34 are possible. A relatively larger number of ridges 34 makes the mat locking strip 20 wider, which may make the mat locking strip 20 simpler to handle and thereby make it easier to interlock two mat locking strips 20.
[0115] It is preferred that the number of ridges 34 is five to ten, and more preferably five to seven.
[0116] The seven of ridges 34 of the top side 31 of the body 30 defines six intermediate trenches 36. The trenches 36 are defined by the sidewalls of the adjacent ridges 34 and the top side 31 of the body 30. The top side 31 thereby comprises an alternating plurality of ridges 34 and trenches 36.
[0117] The bottom side 32 of the body 30 comprises eight ridges 34, however any number of ridges 34 are possible. The eight of ridges 34 of the bottom side 32 of the body 30 defines seven intermediate trenches 36. The trenches 36 are defined by the sidewalls of the adjacent ridges 34 and the bottom side 32 of the body 30. The bottom side 32 thereby comprises an alternating plurality of ridges 34 and trenches 36 in a similar manner as on the top side 31 of the body 30.
[0118] In the embodiment shown, the top side 31 of the body 30 has a different number of ridges 34 and trenches 36 than the bottom side 32 of the body 30. However, the top side 31 and bottom side 32 of the body 30 may have the same number of ridges 34 and trenches 36.
[0119] The mat locking strip 20 may be freely rotated during use such that the top side 31 of the body 30 as shown instead faces downwards and thereby becomes the bottom side 32.
[0120] The ridges 34 of the top side 31 and the bottom side 32 of the body 30 have a continuous extension along the longitudinal extension of the body 30, i.e. in a direction normal to the cross-section of
[0121] The ridges 34 of the top side 31 and the bottom side 32 of the body 30 may have a straight and linear extension. As the trenches 36 of the top side 31 and the bottom side 32 are defined by the ridges 34, the trenches 36 of the top side 31 and the bottom side 32 of the body 30 may also have a straight and linear extension.
[0122] All of the ridges 34 of the top side 31 and the bottom side 32 of the body 30 may further be identical, i.e. having the same size, shape and longitudinal extension. The trenches 36 of the top side 31 and the bottom side 32 of the body 30 may also be identical.
[0123] The ridges 34 of the top side 31 of the body 30 are arranged opposite the trenches 36 of the bottom side 32 of the body 30 and the trenches 36 of the top side 31 of the body 30 are arranged opposite the ridges 34 of the bottom side 32 of the body 30. Thereby, two mat locking strips 20 arranged on top of each other may be interconnected by the ridges 34 of the top side 31 of a lowermost mat locking strip 20 entering the trenches 36 of the bottom side 32 of a topmost mat locking strip 20, and the ridges 34 of the bottom side 32 of the topmost mat locking strip 20 entering the trenches 36 of the top side 31 of the lowermost mat locking strip 20, as shown in
[0124] The ridges 34 and trenches 36 on the top side 31 of the body 30 are complementary with the ridges 34 and trenches 36 of the bottom side 32 of the body 30. Thereby, the ridges 34 may easily be inserted into the trenches 36 and once inserted may abut each other such that a relatively large amount of friction is generated so that the ridges 34 are not accidentally extracted from the trenches 36.
[0125] The connecting pair of mat locking strips 20 may completely overlap, or a connection may be made by only inserting a subset of the available ridges into opposing trenches, as shown in
[0126] By all of the ridges 34 and trenches being identical, any ridge 34 may be inserted into any trench 36 such that a greater freedom is available when forming a connecting pair of mat locking strips 20.
[0127] The ridges and trenches have a rectangular cross-section as seen in the cross-section of
[0128] The plurality of ridges 34 may be formed from the same material as the body 30. Thereby, the elasticity of the ridges 34, and thereby also the trenches 36, allows for a connecting pair of mat locking strips 20 to remain connected despite external forces.
[0129] The material of the ridges 34 may further have a relatively high friction coefficient against the floor, i.e. above 0.3 or above 0.5. Thereby, the ridges 34 on the bottom side 32 of the body 30 may prevent the mat locking strip 20 from sliding along the floor surface as a result from external forces. Additionally, a high friction between the ridges 34 and trenches 36 may allow for a connecting pair of mat locking strips 20 to remain unmoved despite an external force in the direction of the longitudinal extension of the ridges 34.
[0130] The body 30 may be formed e.g. using injection molding or extrusion. The ridges 34, and thereby also the trenches 36, may be formed simultaneous with the body 30 or be shaped from a precursor of the body 30 after it has been formed. In the latter case, the body 30 may be formed with a thickness of roughly three times its intended size and then pressed to the intended shape of the mat locking strip 20. Alternatively, the body 30 may be formed with a similar thickness as intended and excess material as a result of the pressing may be removed.
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[0132] The rubber bottom portion of the mat 10 may be formed by the same material as the body 30 of the mat locking strip 20 and may be formed in the same process as the body 30 of the mat locking strip 20.
[0133] The figures are schematically drawn and the mat locking strip 20 in
[0134] The thickness of the mat locking strip may be 3-5 mm thick, or more preferably 4 mm. The total thickness of a connecting pair of mat locking strips 20 may be thinner than the mat 10, which reduces a risk of tripping on the mat locking strips 20. The total height of a connecting pair of mat locking strips 20 may be 5-10 mm or more preferably 7 mm and the height of the mat 10 may be 10-16 mm. The mat locking strip 20 may extend 20-25 mm from the edge of the mat 10.
[0135] The top side 31 of the body 30 comprises a top stopping member 37 having an extension along the longitudinal extension of the body 30. The top stopping member 37 is arranged along a first end of the body 30, i.e. the end arranged closest to the mat 10.
[0136] In a connecting pair as shown in
[0137] As shown in
[0138] The top stopping member 37 has a height 110 exceeding a combined thickness 120 of the body 30 and a ridge 34 on the bottom side 32 of the body 30.
[0139] As shown in
[0140] The top of the top stopping member 37 may be slanted. This may prevent feet of users from getting stuck while still maintaining a desired height of the top stopping member 37. Furthermore, such a slant may allow a wheeled load, such as a shopping cart, to be easily moved along the mat locking strip 20.
[0141] The top stopping member 37 may further guide a user to align two mat locking strips 20 such that they connect together.
[0142] The bottom side 32 of the body 30 comprises a bottom stopping member 38 having an extension along the longitudinal extension of the body 30. The bottom stopping member 38 is arranged along the first end of the body 30.
[0143] In a connecting pair as shown in
[0144] As shown in
[0145] The bottom stopping member 38 has a height 130 extending beyond the height 140 of a ridge 34 on the bottom side 32 of the body 30.
[0146] As shown in
[0147] The bottom stopping member 38 may have a greater height 130, e.g. extending along the entire adjacent sidewalls of both the ridge 34 and the body 30 of the bottom mat locking strip 20 as shown in
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[0149] The folding line allows the mat locking strip 20 to be folded along itself, e.g. as shown as the topmost mat locking strip 20 in
[0150] The bottom side may have much smaller ridges 34 than the top side, as they are not used when the folding line is used as in
[0151] The mat locking strip 20 of
[0152] The mounting member 39 allows the mat locking strip 20 to be selectively and optionally removably attachable to the mat 10. The mounting member 39 may be integrally formed with the mat locking strip 20 and may be attached to the mat 10 using fastening means such as adhesive bonding, welding, cold vulcanization, snap fasteners, or staples. The mounting member 39 may further be attached during the bonding of the mat 10 itself as the rubber bottom of the mat 10 is attached to the surface fabric of the mat 10.
[0153] The mounting member 39 allows the mat locking strip 20 to be retro-fitted to any mat 10 to simply incorporate the teachings and advantages of the present disclosure to an existing mat 10 and allow such a mat 10 to be connectable to a mat 10 formed integral with the mat locking strip 20. Furthermore, a damaged mat locking strip 20 may be replaced by a mat locking strip 20 comprising a mounting member 39 by attaching the mounting member 39 to the damaged portion of the mat 10.
[0154] The mounting member 39 may be formed by the same material as the body 30 of the mat locking strip 20. The mounting member 39 may be formed e.g. using injection molding or extrusion.
[0155] A major geometrical plane extending across the longitudinal extension of a bottom side of the mounting member 39 forms an angle α to a major geometrical plane extending across a top surface of a ridge 34 of the bottom side 32 of the body 30. These major geometrical planes are shown in
[0156] The angle formed, as shown in
[0157] The mat locking strip 20 of
[0158] These major geometrical planes are shown in
[0159] The angle formed, as shown in
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[0161] Prior art mats may be formed with rubber edge portions. The mat 10 as shown has instead replaced these rubber edge portions with mat locking strips 20 with additional functionality.
[0162] The mat locking strips 20 are configured to interconnect a plurality of such mats 10 while protruding away from the side edge portions of the mats 10 and forming a connecting strip between the mats 10.
[0163] The interconnected adjacent mats 10 share an edge and the respective mat locking strips 20 of the shared edge form a connecting pair extending between the adjacent mats 10.
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[0165] The mat locking strips 20 of the two edges of the corner extend beyond the edge of the mat 10. Thereby, the ridges 34 and trenches 36 of the two mat locking strips 20 extend into each other and form a cross-pattern as shown.
[0166] By constructing the cross-pattern with non-continuous ridges, the corner portion of the mat locking strips 20 may be connected to another mat locking strip 20 in either direction.
[0167] Such a cross-pattern with non-continuous ridges may be formed on both the top side and bottom side of the corner portion of the mat locking strips 20.
[0168] Alternatively, the ridges 34 of the mat locking strip 20 of one edge may extend into the corner. This way, another mat locking strip 20 may only connect in one direction at the corner, however this may be easier to manufacture.
[0169] It is beneficial to have at least a body 30 of a mat locking strip 20 at all corners where two mat locking strips 20 meet. This is because otherwise an edge of the mat locking strip 20 may be accidentally accessible that may cause two connecting mat locking strips 20 to be dislodged from each other.
[0170] It is more likely to connect the short edges of rectangular mats 10, thereby any mat locking strip 20 on the short edges of a rectangular mat 10 that shares a corner with another mat locking strip 20 preferably extends into that corner. Thereby, more contact surface is available for the mat locking strip 20 of the short edges.
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[0172] The continuous extension of the ridges 34 of the mat locking strips 20 allow the mats 10 of the mat system 100 to be interconnected anywhere along the edge portion of a mat 10. For example, the mat 10 in the right middle of
[0173] By connecting several individual mats 10 into a mat system 100 accordingly, the effect of a single large mat may be achieved using several smaller, more practical mats 10. Further, the connected mats 10 give each other stability against external forces that may otherwise cause them to move, e.g. by the weight and size of the connected mats 10 as compared to an individual mat 10.
[0174] By connecting several adjacent mats 10 along different edges of the same mat 10, that mat 10 may gain stability from these connections in different directions, further increasing the robustness of the mat system 100.
[0175] External forces focused in a single direction may be more common than others, for example near an entrance. These focused forces may cause extra strain on connections or cause the entire mat system 100 to move in a single direction. This may be compensated for by the mat system 100 comprising mats 10 connected along different directions. It may further be beneficial to extend the mat system 100 beyond where external forces are focused to introduce different forces.
[0176] The mat system 100 disclosed in
[0177] The joining member 40 of
[0178] In a similar manner, mat locking strips 20 of the mats 10 may also connect to two or more mat locking strips 20, each belonging to different mats 10, if their edges are aligned.
[0179] In the mat system 100 of
[0180] For example, the overlapped corners of the two aligned mats 10 may instead be empty as shown, or more preferably the corners comprise horizontal ridges in the direction of the figure or even more preferably the corners comprise a cross-pattern that allows either connection direction.
[0181] Further details of the joining member 40 are discussed in relation to
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[0183] Depending on the specific implementation of the mat locking strips 20, the two mat locking strips 20 of the mats 10 may instead abut at a designated middle ridge of the joining member 40 that requires the space of two adjacent trenches 36.
[0184] The joining member 40 allows both the mat locking strips 20 connected to the joining member 40 to have the same vertical alignment, i.e. neither being on top of the other. This may allow for a thinner connection with less sudden thickness differences, which may be simpler to walk or roll over.
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[0186] The joining members 40 shown in
[0187] In alternative embodiments, the joining members 40 comprise locking strips with ridges and trenches along a bottom side arranged to connect with the top side of the bodies 30 of the mat locking strips 20. This may allow for the connecting locking strips to be completely hidden from view. The joining member 40 may further have mat surface on top of the comprised body and locking strips to create a visual effect of all mats 10 of the mat system 100 being a single mat.
[0188] In further alternative embodiments, the joining members 40 comprise locking strips as the mat locking strips 20, i.e. comprising ridges and trenches on both the top side and bottom side of the body. This allows for more flexibility when connecting the different units of the mat system 100.
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[0190] The locking strip 120 comprises: a longitudinally extending body 130 having a top side 131 and a bottom side 132, wherein the top side 131 comprises a plurality of protruding ridges 134 defining intermediate trenches 136, the ridges 134 having a continuous extension along the longitudinal extension of the body 130; the body 130 having a first end configured to be arranged closest to the mat 10, the first end comprising a folding line having an extension along the longitudinal extension of the body 130; the mat locking strip 120 being configured to connect to another mat locking strip 120 when a first of the two mat locking strips 120 is folded such that the top side 131 of the body 130 of the first mat locking strip 120 faces the same direction of the bottom side 132 of the body 130 of the second mat locking strip 120 and the ridges 134 and trenches 136 of the first and second mat locking strips 120 face each other; and the mat locking strip 120 further being configured to connect to the mat locking strip 20 as previously disclosed.
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[0192] The second mat locking strip 120 further comprises a top stopping member 137. This has corresponding advantages as the top stopping member 37 previously discussed in relation to
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[0194] Accordingly, a bottom edge of the mat 10 comprises a longitudinally extending body having a bottom side 132 comprising a plurality of protruding ridges defining intermediate trenches, the ridges having a continuous extension along the longitudinal extension of the body.
[0195] The mat locking strip 120 may e.g. be mounted using welding, an adhesive such as glue or be integral with the bottom of the mat 10.
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[0197] Two mounted mat locking strips 120 may be connected together using a joining member as discussed in relation to
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[0200] The joining member 40 may further comprise reinforcement such as a rigid plastic or metal to strengthen the joining member 40.
[0201] Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the inventions are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Moreover, although the foregoing descriptions and the associated drawings describe exemplary embodiments in the context of certain exemplary combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions may be provided by alternative embodiments without departing from the scope of the appended claims. In this regard, for example, different combinations of elements and/or functions than those explicitly described above are also contemplated as may be set forth in some of the appended claims. In cases where advantages, benefits or solutions to problems are described herein, it should be appreciated that such advantages, benefits and/or solutions may be applicable to some example embodiments, but not necessarily all example embodiments. Thus, any advantages, benefits or solutions described herein should not be thought of as being critical, required or essential to all embodiments or to that which is claimed herein. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.