SET OF PARTS FOR MARINE VESSEL PROPULSION ASSEMBLIES
20230391438 · 2023-12-07
Assignee
Inventors
Cpc classification
B63H23/12
PERFORMING OPERATIONS; TRANSPORTING
B63H2023/0258
PERFORMING OPERATIONS; TRANSPORTING
B63H21/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A set of parts for marine vessel propulsion assemblies is provided A propulsion unit includes a driveshaft, and a first connection module comprising one or more input shafts, wherein the propulsion unit and the first connection module may form at least a portion of a first propulsion assembly. A second connection module comprising one or more input shafts, wherein the propulsion unit and the second connection module may form at least a portion of a second propulsion assembly. The positions, in relation to the propulsion unit, of output shafts of the first and second connection modules, when the first and second connection modules are mounted to the propulsion unit, are the same. The first propulsion assembly may differ from the second propulsion assembly in that the position, in relation to the propulsion unit, of one or more of the one or more input shafts of the first connection module differs from the position, in relation to the propulsion unit, of any of the one or more input shafts of the second connection module.
Claims
1. A set of parts for marine vessel propulsion assemblies, the set of parts comprising a propulsion unit, wherein the propulsion unit comprises a driveshaft adapted to be drivingly connected to one or more thrust generating devices adapted to generate a thrust by acting on water carrying the marine vessel, wherein the set of parts further comprises a first connection module comprising one or more input shafts, the first connection module comprising an output shaft, wherein the first connection module is adapted to be mounted to a module interface of the propulsion unit, so that the one or more input shafts of the first connection module are drivingly connected to the drive shaft via the output shaft of the first connection module, whereby the propulsion unit and the first connection module form at least a portion of a first propulsion assembly, wherein the set of parts further comprises a second connection module comprising one or more input shafts, the second connection module comprising an output shaft, wherein the second connection module is adapted to be mounted to the module interface of the propulsion unit, so that the one or more input shafts of the second connection module are drivingly connected to the driveshaft via the output shaft of the second connection module, whereby the propulsion unit and the second connection module form at least a portion of a second propulsion assembly, wherein the positions, in relation to the propulsion unit, of the output shafts of the first and second connection modules, when the first and second connection modules are mounted to the propulsion unit, are the same, wherein the first propulsion assembly differs from the second propulsion assembly in that the position, in relation to the propulsion unit, of one or more of the one or more input shafts of the first connection module, for example the angular position thereof, differs from the position, in relation to the propulsion unit, of any of the one or more input shafts of the second connection module, and/or the number of the one or more input shafts of the first connection module differs from the number of the one or more input shafts of the second connection module, and/or the first connection module provides a gear ratio between one or more of the one or more input shafts of the first connection module and the driveshaft, which is different from a gear ratio provided by the second connection module between one or more of the one or more input shafts of the second connection module and the driveshaft.
2. A set of parts according to claim 1, wherein the propulsion unit comprises a housing, wherein the first and second connection modules comprise respective housings, wherein the first and second connection modules being adapted to be mounted to the module interface of the propulsion unit comprises the housing of the first connection module being adapted to be connected to the housing of the propulsion unit by means of one or more first fastening devices (4117), and the housing of the second connection module being adapted to be connected to the housing of the propulsion unit by means of one or more second fastening devices, wherein respective positions, in relation to the propulsion unit, of the first and second fastening devices, when the first and second connection modules are mounted to the propulsion unit, are the same.
3. A set of parts according to claim 1, wherein the propulsion unit comprises an input shaft, wherein the first and second connection modules being adapted to be mounted to the module interface comprises the output shafts of the first and second connection modules being adapted to be connected to the input shaft of the propulsion unit.
4. A set of parts according to claim 1, wherein the module interface of the propulsion unit is a first module interface, wherein the set of parts further comprises a third connection module comprising one or more input shafts, the third connection module comprising an output shaft, wherein the third connection module is adapted to be mounted to a second module interface of the propulsion unit so that the one or more input shafts of the third connection module are drivingly connected to the driveshaft via the output shaft of the third connection module, whereby the propulsion unit, the first connection module, and the third connection module form at least a portion of the first propulsion assembly.
5. A set of parts according to claim 4, wherein the set of parts further comprises a fourth connection module comprising one or more input shafts, the fourth connection module comprising an output shaft, wherein the fourth connection module is adapted to be mounted to the second module interface of the propulsion unit, so that the one or more input shafts of the fourth connection module are drivingly connected to the driveshaft via the output shaft of the fourth connection module, whereby the propulsion unit, the first connection module and the fourth connection module form at least a portion of a third propulsion assembly, wherein the positions, in relation to the propulsion unit, of the output shafts of the third and fourth connection modules, when the third and fourth connection modules are mounted to the propulsion unit, are the same, wherein the first propulsion assembly differs from the third propulsion assembly in that the position, in relation to the propulsion unit, of one or more of the one or more input shafts of the third connection module, for example the angular position thereof, differs from the position, in relation to the propulsion unit, of any of the one or more input shafts of the fourth connection module, and/or the number of the one or more input shafts of the third connection module differs from the number of the one or more input shafts of the fourth connection module, and/or the third connection module provides a gear ratio between one or more of the one or more input shafts of the third connection module and the driveshaft, which is different from a gear ratio provided by the fourth connection module between one or more of the one or more input shafts of the fourth connection module and the driveshaft.
6. A set of parts according to claim 4, wherein the input shafts of the first and third connection modules are drivingly connected to the respective output shafts of the connection modules via respective gear arrangements, which are adapted so that a gear ratio between the input shaft and the output shaft of the first connection module is different from a gear ratio between the input shaft and the output shaft of the third connection module.
7. A set of parts according to claim 1, wherein the output shaft of the first connection module extends in an angle to the driveshaft which is larger than zero degrees, and smaller than 180 degrees, wherein a first input shaft of the one or more input shafts of the first connection module is adapted to be connected to an output shaft of a first power supply unit, wherein the first input shaft of the first connection module extends in an angle to the output shaft of the first connection module, which is larger than zero degrees, and smaller than 180 degrees.
8. A set of parts according to claim 7, wherein the first connection module further comprises a second input shaft drivingly connected to the output shaft of the module, and adapted to be connected to an output shaft of a second power supply unit.
9. A set of parts according to claim 7, wherein the first connection module is a primary connection module, wherein the first propulsion assembly comprises a secondary connection module comprising an output shaft which is drivingly connected to the driveshaft, wherein the output shaft of the secondary connection module extends in an angle to the driveshaft which is larger than zero degrees, and smaller than 180 degrees, wherein the secondary connection module further comprises an input shaft drivingly connected to the output shaft of the secondary connection module and adapted to be connected to an output shaft of a third power supply unit.
10. A set of parts according to claim 9, wherein the input shaft of the secondary connection module is a first input shaft, wherein the secondary connection module further comprises a second input shaft drivingly connected to the output shaft of the secondary connection module, and adapted to be connected to an output shaft of a fourth power supply unit.
11. A set of parts according to claim 9, wherein the primary and secondary connection modules comprise respective reversing gears for reversing the rotational direction of the driveshaft in relation to the rotational directions of the output shafts of the power supply units.
12. A propulsion assembly for a marine vessel, comprising a propulsion unit comprising a driveshaft adapted to be drivingly connected to one or more thrust generating devices adapted to generate a thrust by acting on water carrying the marine vessel, wherein the propulsion assembly comprises a first connection module selected from a set of parts according to claim 1.
13. A method of designing a propulsion system for a marine vessel, characterized by determining a position in the marine vessel of a propulsion unit of a set of parts according to claim 1, determining a position in the marine vessel of a power supply unit for the propulsion unit, and selecting, in dependence on the determined propulsion unit and power supply unit positions, for connecting the propulsion unit and the power supply unit, a first connection module or a second connection module of a set of parts.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0079] With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples. In the drawings:
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION
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[0093] Reference is made also to
[0094] The propulsion unit also comprises a movable part 220. The movable part is adapted to be immerged in water carrying the marine vessel. The propulsion system comprises primary and secondary power supply units in the form of internal combustion engines 301, 302, adapted to deliver mechanical power to the propulsion unit 200. In this embodiment, the engines are, in relation to a direction of straight forward travel of the marine vessel, located forward and behind the propulsion unit 200.
[0095] An output shaft 3012 of the primary power supply unit 301 is connected to the propulsion unit 200 via a primary connection module 411, as described closer below. An output shaft 3022 of the secondary power supply unit 302 is connected to the propulsion unit 200 via a secondary connection module 421, as described closer below. The primary and secondary connection modules are mounted on opposite sides of the propulsion unit 200.
[0096] The movable part comprises two thrust generating devices in the form of propellers 230, adapted to transform the received power into a thrust by acting on the water carrying the marine vessel. The propellers are coaxially arranged, and counter-rotating. However, the invention is equally applicable to propulsion units with a single propeller. The propellers are in this embodiment pulling propellers. However, the invention is equally applicable to propulsion units with one or more pushing propellers. It should also be noted that the invention is equally applicable to other types of propulsion units, such as stern drives, or water jet devices.
[0097] Reference is made also to
[0098] The stationary part 215 comprises an input transmission 2151 for transferring power from the connection modules 411, 421, to a driveshaft 2152 of the propulsion unit, as described below. The power supply units 301, 302 may be disengageably connectable to the input transmission, e.g. by means of respective disc clutches, such as e.g. dry or wet plate clutches, centrifugal clutches, overrunning clutches, and/or electromagnetic clutches, (not shown). The input transmission is housed in a transmission housing 2156.
[0099] The input transmission 2151 may be arranged to reverse the rotational direction of the driveshaft 2152. The input transmission 2151 may be provided as described in WO2020083494A1, incorporated herein by reference. Such a transmission has two output gears and two clutches 2155 for reversing the driveshaft rotational direction 2152. However, it should be noted that the input transmission may be provided in any suitable way.
[0100] In use, the driveshaft 2152 may be substantially perpendicular to a local extension of the hull where the propulsion unit is installed. The driveshaft 2152 extends from the stationary part 215 to into the movable part 220. The driveshaft 2152 is coaxial with the rotation axis R. The movable part 220 comprises an output transmission 2201 arranged to transfer power from the driveshaft 2152 to two final driveshafts 2301, 2302, each arranged to transfer respective portions of the power to a respective of the thrust generating devices 230. The driveshaft preferably comprises two shaft parts, connected with a spline sleeve (not shown).
[0101] The propulsion unit is adapted to receive exhaust gases from the engines 301, 302, and the movable part 220 is adapted to release the exhaust gases into the water. For receiving the exhaust gases from the engines, the propulsion unit comprises two unit inlets. Each unit inlet is adapted to receive exhaust gases from a respective of the engines 301, 302. The delivery of the exhaust gases from the engines, e.g. from exhaust treatment devices thereof, may be done by respective exhaust pipes 3011, 3021, (
[0102] The primary connection module 411 comprises an input shaft 4111 connected to the output shaft 3012 (
[0103] Similarly, the secondary connection module 421 comprises an input shaft 4211 connected to the output shaft 3022 (
[0104] In some embodiments, a connection module may have a single shaft, which forms the input shaft as well as the output shaft of the connection module.
[0105] The propulsion unit 200, the primary connection module 411, and the secondary connection module 421 form a first propulsion assembly 11.
[0106] Reference is made also to
[0107] As detailed below, the first connection module 411 may be exchanged for a second connection module. Thereby, the propulsion unit 200, the second connection module 412, and the third connection module 421 form a second propulsion assembly 12.
[0108] The propulsion unit 200, the first connection module 411, the second connection module 412, and the third connection module 421 form what is herein referred to as a set of parts for marine vessel propulsion assemblies.
[0109] The second connection module 412 is mounted to the first module interface 241 of the propulsion unit 200. The second connection module 412 comprises a housing 4126. The housing 4126 of the second connection module 412 is mounted to the transmission housing 2156 by means of a plurality of second fastening elements 4127, in this example in the form of bolts. The second connection module 412 comprises an input shaft 4121 connected to the output shaft 3012 of the primary power supply unit, and an output shaft 4122 of the second connection module 412 is connected to the input shaft 2157 of the input transmission 2151, by means of a bolted flange connection.
[0110] The position, in relation to the propulsion unit, of the output shaft 4122 of the second connection module 412, when the second connection module 412 is mounted to the propulsion unit, is the same as the position, in relation to the propulsion unit, of the output shaft 4112 of the first, or primary, connection module 411, when the first connection module 411 is mounted to the propulsion unit. Also, the positions, in relation to the propulsion unit 200, of the second fastening devices 4127, when the second connection module 412 is mounted to the propulsion unit, are the same as the positions of the first fastening devices 4117, when the first connection module 411 is mounted to the propulsion unit.
[0111] The second connection module output shaft 4122 is connected to the second connection module input shaft 4121 via a bevelled gear. Thereby, the second connection module input shaft 4121 extends in an angle to the second connection module output shaft 4122 of substantially 90 degrees. Thereby, with the second propulsion assembly 12, the primary power supply unit is oriented in an angle of 90 degrees to the orientation that the primary power supply unit has with the first propulsion assembly 11. Thus, the angular position, in relation to the propulsion unit 200, of the input shaft 4111 of the first connection module 411, differs from the angular position, in relation to the propulsion unit, of the input shaft 4121 of the second connection module 412.
[0112] Thereby, first and second propulsion assemblies 11, 12 as shown in
[0113] Reference is made to
[0114] The primary connection module 411 comprises two input shafts 4111 connected to a respective output shaft of a respective power supply unit. The primary connection module output shaft 4112 is connected to the primary connection module input shafts 4111 via a bevelled gear. Thereby, the primary connection module input shafts 4111 extend in an angle to the primary connection module input shafts 4111 of substantially 90 degrees. The primary connection module input shafts 4111 are coaxial to each other. Thus, the power supply units connected to the input shafts are located on opposite sides of the primary connection module 411.
[0115] Similarly, the secondary connection module 421 comprises two input shafts 4211 connected to a respective output shaft of a respective power supply unit. The secondary connection module output shaft 4212 is connected to the secondary connection module input shafts 4211 via a bevelled gear. Thereby, the secondary connection module input shafts 4211 extend in an angle to the secondary connection module input shafts 4211 of substantially 90 degrees. The secondary connection module input shafts 4211 are coaxial to each other. Thus, the power supply units connected to the input shafts are located on opposite sides of the secondary connection module 421.
[0116] The propulsion unit 200, the primary connection module 411, and the secondary connection module 421 form a first propulsion assembly 11. With the first propulsion assembly 11, four power supply units can be arranged to deliver power to the propulsion unit 200. Thereby, two of the power supply units may be, in relation to a direction of straight forward travel of the marine vessel, located forward of the propulsion unit 200, and the other two power supply units may be located behind the propulsion unit 200.
[0117] Reference is made also to
[0118] As detailed below, the third connection module 421 may be exchanged for a fourth connection module. Thereby, the propulsion unit 200, the first connection module 411, and the fourth connection module 422 form a third propulsion assembly 13.
[0119] The fourth connection module 422 is mounted to the second module interface 242 of the propulsion unit 200. The fourth connection module 422 is similar to the third connection module, except for the following difference: The fourth connection module 422 has only one input shaft 4221. Thereby, the number of input shafts 4211 of the third connection module differs from the number of input shafts 4221 of the fourth connection module. With the third propulsion assembly 13, two of the power supply units may be, in relation to a direction of straight forward travel of the marine vessel, located forward of the propulsion unit 200, and the remaining power supply unit may be located behind the propulsion unit 200, or vice versa.
[0120] Thereby, first and third propulsion assemblies 11, 13 as shown in
[0121] Thus, embodiments of the invention provide a large degree of flexibility for installations of propulsion systems in marine vessels. In particular, by means of the connection modules, a single design of a propulsion unit can be used with a variety of configurations of one or more power supply units.
[0122] Reference is made to
[0123] In
[0124] A third power supply unit 302, in the form of an electric motor, is drivingly connected to the propulsion unit 200 via a secondary connection module 421. A fourth power supply unit 304, in the form of an internal combustion engine, is drivingly connected to the propulsion unit 200 via the secondary connection module 421. The third and fourth power supply units 302, 304 are located on opposite sides of the secondary connection module 421.
[0125] The configuration in
[0126] More generally, one, two or more electric motors may be drivingly connected to the propulsion unit 200 via the primary connection module 411, and one, two or more internal combustion engines may be drivingly connected to the propulsion unit 200 via the secondary connection module 421. Thereby, the primary and secondary connection modules may provide different gear ratios. Each gear ratio may be adapted to a respective rotation speed interval of the engine(s) and the motor(s).
[0127] The configuration in
[0128] It should be noted that in embodiments of the invention, a marine vessel could be provided with two or more propulsion units. Thereby, each propulsion unit could be arranged to be driven by one or more power supply units, via one or more connection modules, in any suitable configuration, e.g. as described above with reference to
[0129] With reference is made to
[0130] The method comprises determining S1 a position in the marine vessel of a propulsion unit 200. The method further comprises determining S2 a position in the marine vessel of a power supply unit 301 for the propulsion unit. The method further comprises selecting S3, in dependence on the determined propulsion unit and power supply unit positions, for connecting the propulsion unit and the power supply unit, a first connection module 411, e.g. as in
[0131] Various variations of embodiments of the invention are possible. For example, as depicted in
[0132] The connection module reversing gears 4114, 4214 may comprise two output gears and two clutches 4115, 4215.
[0133] It should be noted that a propulsion assembly according to any embodiment of the invention, may be provided in a propulsion device, also including the one or more power supply units. Such a propulsion device may be arranged to be mounted outside of a hull of a marine vessel, similarly to an outboard engine.
[0134] It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.