Protein Solubility Screening Kits and Their Use
20220042977 · 2022-02-10
Assignee
Inventors
Cpc classification
G01N33/5375
PHYSICS
International classification
Abstract
The present invention provides a multitude of biomacromolecule solubility screening kits, and methods of using such kits. Such kits provide a substantial improvement over presently available kits and methods and provide a substantial decrease in the amounts of biomacromolecules required to run such solubility screening.
Claims
1. A kit for the screening of biomacromolecule solubility comprising: deposited in the wells of a microplate, at least one range of core pH conditions, such range having sufficient pH variability to evaluate solubility of such biomacromolecules.
2. A kit according to claim 1, wherein the at least one range of core pH conditions is established in pH increments of at least 0.25 pH units.
3. A kit according to claim 1, wherein the at least one range of core pH conditions is established on a contiguous horizontal or vertical block of wells.
4. A kit according to claim 3, further comprising: at least one of the groups consisting of: i. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on the at least one range of core pH conditions; ii. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions, and at least one tonicity modifying agent, wherein such tonicity modifying agent being overlayed on at least one range of core pH conditions and across each of the at least one concentration of such crowding agent; iii. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions, and at least one additional different millimolar concentration of the same buffers being overlayed on at least one range of core pH conditions and across each of the at least one concentration of such crowding agent; iv. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions, and at least one of the compounds selected from the group consisting of an amino acid and a sugar, and combinations thereof, each such selected amino acid, sugar, and combination thereof being overlayed on at least one range of core pH conditions and across each of the at least one concentration of such crowding agent; and v. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions, and at least one of the compounds selected from the group consisting of a cyclodextrin and a surfactant, each such selected cyclodextrin and surfactant being overlayed on at least one range of core pH conditions and across each of the at least one concentration of such crowding agent.
5. A kit according to claim 4 wherein said biomacromolecule is at least one protein.
6. A kit for the screening of biomacromolecule solubility comprising: a. deposited in the wells of a microplate, at least one range of core pH conditions, such range having sufficient pH variability to evaluate solubility of such biomacromolecules; and b. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions.
7. A kit according to claim 6, wherein said biomacromolecule is at least one protein.
8. A kit for screening of biomacromolecule solubility comprising: a. deposited in the wells of a microplate, at least one range of core pH conditions, such range having sufficient pH variability to evaluate solubility of such biomacromolecules; and b. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions, and at least one tonicity modifying agent, wherein such tonicity modifying agent being overlayed on at least one range of core pH conditions and across each of the at least one concentration of such crowding agent.
9. A kit according to claim 8, wherein said biomacromolecule is at least one protein.
10. A kit for screening the solubility of biomacromolecules comprising: a. deposited in the wells of a microplate, at least one range of core pH conditions, such range having sufficient pH variability to evaluate solubility of such biomacromolecules; and b. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions, and at least one additional different millimolar concentration of the same buffers being overlayed on at least one range of core pH conditions and across each of the at least one concentration of such crowding agent.
11. A kit according to claim 10, wherein said biomacromolecule is at least one protein.
12. A kit for screening the solubility of biomacromolecules comprising: a. deposited in the wells of a microplate, at least one range of core pH conditions, such range having sufficient pH variability to evaluate solubility of such biomacromolecules; and b. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions, and at least one of the compounds selected from the group consisting of an amino acid, a sugar, and combinations thereof, each such selected amino acid, sugar, and combination thereof being overlayed on at least one range of core pH conditions and across each of the at least one concentration of such crowding agent.
13. A kit according to claim 12, wherein said biomacromolecule is at least one protein.
14. A kit for screening the solubility of biomacromolecules comprising: a. deposited in the wells of a microplate, at least one range of core pH conditions, such range having sufficient pH variability to evaluate solubility of such biomacromolecules; and b. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions, and at least one of the compounds selected from the group consisting of a cyclodextrin and a surfactant, each such selected cyclodextrin and surfactant being overlayed on at least one range of core pH conditions and across the at least one concentration of such crowding agent.
15. A kit according to claim 14, wherein said biomacromolecule is at least one protein.
16. A kit for screening the solubility of biomacromolecules comprising: aliquots of: a. at least one range of core pH buffers; and b. one or more selected from the groups consisting of: i. at least one crowding agent; ii. at least one tonicity agent; iii. at least one additional different millimolar concentration of the core pH buffers; iv. at least one amino acid; v. at least one cyclodextrin; and vi. at least one surfactant; each in sufficient quantity to prepare at least one kit of claim 4.
17. A kit according to claim 16, wherein: a. said at least one range of core pH buffers comprises buffers selected from the group consisting of acetic acid-NaOH, succinic acid-NaOH, citric acid-sodium citrate, histidine-HCl, sodium phosphate, and tris-HCl; b. said at least one crowding agent is PEG; c. said tonicity agent selected from the group consisting of a sodium chloride as a salt and sucrose as a sugar; d. said at least one amino acid is a mixture of arginine and glutamic acid; e. said at least one sugar is selected from the group consisting of sucrose and sorbitol; f. said cyclodextrin is sulfobutylether-beta-cyclodextrin; and g. said at least one surfactant is polysorbate-80.
18. A method of reducing the amount of biomacromolecule required to conduct protein solubility screening compared to traditional methods of biomacromolecule screening comprising using a kit of claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0052] Features of the present invention will be more fully appreciated by reference to the following detailed description when taken in conjunction with the following drawings in which:
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[0067] While the aspects of the present disclosure are susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that the drawings and detailed description are not intended to limit the disclosure to the particular forms illustrated but, on the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the present disclosure as defined by the appended claims. The headings used herein are used for organizational purposes only and are not meant to limit the scope of the description. As used throughout this application, the word “may” is used in a permissive sense, meaning: “having the potential to”; rather than the mandatory sense meaning: “must”. Similarly, the words “include”, “including” and “includes” mean including, without limitation. Additionally, as used in this specification and the appended claims, the singular forms “a”, “an” and “the” include singular and plural referents unless the content clearly dictates otherwise.
[0068] The scope of the present disclosure includes any feature or combination of features disclosed herein (either explicitly or implicitly), or any generalization thereof, whether or not it mitigates any or all of the problems addressed herein. Accordingly, new claims may be formulated during prosecution of this application (or an application claiming priority thereto) to any such combinations of features. In particular, with reference to the appended claims, features from dependent claims may be combined with those of independent claims and features from respective independent claims may be combined in any appropriate manner and not merely in the specific combinations enumerated in the appended claims.
DETAILED DESCRIPTION
Definitions
[0069] The term “biomacromolecules” means biomacromolecules, for example and without limitation, proteins, peptides, protein conjugates (such as antibody-drug conjugates and the like, regardless of whether covalently or non-covalently bound), nucleic acids, virus-like particles, viruses and the like.
[0070] The term “buffer” has its traditional meaning in the chemical arts and can include, for example and without limitation, any of the buffers set forth in Table 1, and the like.
[0071] The term “crowding agent” has its traditional meaning in the protein solubility art and can include, for example and without limitation, PEG (of various molecular weights, also well known in the art but can include, for example and without limitation, PEG 600, PEG 1000, PEG 8000 and the like), ammonium sulfate, linear or highly branched inert polymers or co-polymers, any one of a variety of dextran solutions, also known in the art, poloxamer 188 and other types of poloxamers of different size and composition, hydrophilic polysaccharides which dissolve readily in aqueous solution (e.g., Ficoll® products; Millipore Sigma, St. Louis, Mo., USA), and the like.
[0072] The term “cyclodextrin” has its traditional meaning in the pharmaceutical arts and can include, for example and without limitation, any member of a family of cyclic oligosaccharides and their derivatives (including, for example and without limitation, alpha-cyclodextrin, beta-cyclodextrin, gamma-cyclodextrin, sulfobutylether-beta-cyclodextrin (aka. Captisol® products; Ligand Pharmaceuticals Inc., San Diego, Calif., USA), 2-hydroxypropyl-beta-cyclodextrin, and the like).
[0073] The term “sugar” means: (1) carbohydrates (for example and without limitation, sucrose, trehalose, maltose, glucose (aka. dextrose), and the like); (2) polyalcohols (including, for example and without limitation, polyols and sugar alcohols, such as glycerol, mannitol, sorbitol, xylitol, and the like); and (3) polysaccharides (including, for example and without limitation, alginic acid and its different salts, hydroxypropyl methylcellulose (HPMC), various types of starch, and the like).
[0074] The term “surfactant” has its traditional meaning in the pharmaceutical arts and can include, for example and without limitation, any detergent or emulsifier, and combinations thereof (including, for example and without limitation, polysorbate-20 (aka. Tween-20), polysorbate-80 (aka. Tween-80), Triton X-100, poloxamers (e.g., Kolliphor® P 188 products; BASF, Florham Park, N.J., US), sodium dodecyl sulfate (SDS), and the like).
[0075] The terms “tonicity modifier” or “tonicity modifying agent” have their traditional meaning in the pharmaceutical arts and, in this instance include, for example and without limitation, at least one selected from the group of a salt and a sugar. More particularly, such agents include, for example and without limitation, inorganic and organic salts (such as sodium chloride, potassium chloride, sodium acetate, and the like).
DESCRIPTION
[0076] The following description and examples are included to demonstrate the embodiments of the present disclosure. It should be appreciated by those of skill in the art that the compositions, techniques and methods disclosed in the examples herein function in the practice of the disclosed embodiments. However, those skilled in the respective arts should, in light of the present disclosure, appreciate that changes can be made to the specific embodiments and still obtain a like or similar result without departing from the spirit and scope of the disclosed embodiments.
[0077] The present specification includes references to “one aspect/embodiment” or “an aspect/embodiment”. These phrases do not necessarily refer to the same embodiment although embodiments that include any combination of the features or elements disclosed herein are generally contemplated unless expressly disclaimed herein. Particular compositions, features, processes, elements or characteristics may be combined in any suitable manner consistent with this disclosure.
[0078] The traditional application of solubility screening via PEG, ammonium sulfate or other crowding agent precipitation suffers from a limited perspective on protein formulation development Available publications reflect disparate experimental approaches with no clear attempt to achieve alignment. Our unique approach to high-throughput formulation screening emphasizes PEG-induced LLPS (as a prescribed mode of protein precipitation), along with capturing the logic of formulation development. We offer an improvement to the prior art of formulation solubility screening in the form of a unified and regimented screening pathway. This pathway, as illustrated in
[0079] The foundational principle of the kit invention is a pre-defined set of core solution conditions encompassing what are defined as the most relevant pH and buffer conditions. This set is uniquely designed to maximize the useful data output with the smallest number of distinct conditions. By subjecting a protein to PEG-induced LLPS under this set of core conditions, and by following the workflow illustrated in
[0080] Every Tier in
[0081] The following is an example of 24 core formulations for wide pH screening. Other pH buffers and/or other excipients, other pH ranges and the number of core pH conditions each can be substituted for additional configurations of the present core pH-based conditions. Additionally, the kits set forth herein are not limited to 96-well microplates and can be used with microplates having any number of wells. As such, the examples set forth herein and the various kits set forth herein can be expanded to be included in larger microplates wherein multiple kit formats can be applied in one or more larger microplates.
[0082] Shown below is an example of 24 specific conditions in a 96-well microplate format. The 24 core conditions as presented serve to illustrate how one can encompass the pH range from about 4.5 to about 8.5, which is the most common pH range in protein formulation, by utilizing six commonly used buffers found in commercial formulations (acetate, succinate, citrate, histidine, phosphate, and tris(hydroxymethyl)aminomethane or tris). These core conditions are recommended to be put together in a particular way as to satisfy the following concepts: [0083] 1) the pH range is split into 0.5 pH unit increments to allow meaningful and systematic tracking of the effect of pH on protein solubility; [0084] 2) for every pH (with the exception of tris, pH 8.5), there exist two or more different buffers for direct comparison to aid in selection of a better buffering system; [0085] 3) the total number of different solution conditions is minimized to reduce protein consumption, without limiting the usefulness of data output; [0086] 4) the total number of solution conditions fits the 96-well plate configuration either vertically (as three columns) or horizontally (as two rows); [0087] 5) several replicas of the 24 core conditions can fit onto a 96-well plate in their entirety (without leaving empty wells or creating partial sets).
[0088] Examples of the 24 conditions for a wide pH screen are provided in Table 1. When these conditions are presented vertically (as three columns) or horizontally (as two rows), they form the building blocks of the following five wide pH reagent kit designs: Kit Type 1, Kit Type 2, Kit Type 3, Kit Type 4, and Kit Type 5. For brevity, only the vertical zone orientation is exemplified and discussed here. The same rationale is applicable to creating reagent kits with horizontally oriented zones. Within the scope of the current invention, the core conditions from Table 1 can be adjusted or modified to better suit the needs of solubility screening.
[0089] The high-throughput solubility screening based on PEG-LLPS requires adjustment of PEG concentration for a given protein. At least two PEG concentrations, low and high, is required to enable achievement of any intermediate PEG concentration via mixing. In all subsequent instances (and in all kit configurations), a PEG zone is comprised of the full set of 24 core conditions containing PEG at a certain (uniform) concentration, expressed as weight by weight percentage (% w/w).
TABLE-US-00001 TABLE 1 Examples of the 24 core conditions used in the exemplified wide pH range kits Buffer ID pH Description Wells in Kit Plate b1 4.5 20 mM acetic acid-NaOH A1, A4, A7, A10 b2 5.0 20 mM acetic acid-NaOH A2, A5, A8, A11 b3 5.5 20 mM acetic acid-NaOH A3, A6, A9, A12 b4 4.5 20 mM succinic acid-NaOH B1, B4, B7, B10 b5 5.0 20 mM succinic acid-NaOH B2, B5, B8, B11 b6 5.5 20 mM succinic acid-NaOH B3, B6, B9, B12 b7 6.0 20 mM succinic acid-NaOH C1, C4, C7, C10 b8 4.5 20 mM citric acid-sodium citrate C2, C5, C8, C11 b9 5.0 20 mM citric acid-sodium citrate C3, C6, C9, C12 b10 5.5 20 mM citric acid-sodium citrate D1, D4, D7, D10 b11 6.0 20 mM citric acid-sodium citrate D2, D5, D8, D11 b12 6.5 20 mM citric acid-sodium citrate D3, D6, D9, D12 b13 5.5 20 mM histidine-HCl E1, E4, E7, E10 b14 6.0 20 mM histidine-HCl E2, E5, E8, E11 b15 6.5 20 mM histidine-HCl E3, E6, E9, E12 b16 7.0 20 mM histidine-HCl F1, F4, F7, F10 b17 6.0 20 mM sodium phosphate F2, F5, F8, F11 b18 6.5 20 mM sodium phosphate F3, F6, F9, F12 b19 7.0 20 mM sodium phosphate G1, G4, G7, G10 b20 7.5 20 mM sodium phosphate G2, G5, G8, G11 b21 8.0 20 mM sodium phosphate G3, G6, G9, G12 b22 7.5 20 mM tris-HCl H1, H4, H7, H10 b23 8.0 20 mM tris-HCl H2, H5, H8, H11 b24 8.5 20 mM tris-HCl H3, H6, H9, H12
[0090] Kit Types 1 through 5 are exemplary of the type of kits disclosed herein. Each of these kits can be modified and combined pursuant to the teachings herein. Accordingly, broadly taught, a kit of the present invention includes a kit for the screening of biomacromolecule solubility comprising: deposited in the wells of a microplate, at least one range of core pH conditions, such range having sufficient pH variability to evaluate solubility of such biomacromolecules; and further comprising: [0091] at least one of the group consisting of: [0092] i. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on the at least one range of core pH conditions; [0093] ii. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions, and at least one tonicity modifying agent, wherein such tonicity modifying agent being overlayed on at least one range of core pH conditions and across each of the at least one concentration of such crowding agent; [0094] iii. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions, and at least one additional different millimolar concentration of the same buffers being overlayed on at least one range of core pH conditions and across each of the at least one concentration of such crowding agent; [0095] iv. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions, and at least one of the compounds selected from the group consisting of an amino acid, a sugar, and combinations thereof, each such selected amino acid, sugar, and combination thereof being overlayed on at least one range of core pH conditions and across each of the at least one concentration of such crowding agent; and [0096] v. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions and at least one of the compounds selected from the group consisting of a cyclodextrin and a surfactant, each such selected cyclodextrin and surfactant being overlayed on at least one range of core pH conditions and across each of the at least one concentration of such crowding agent.
[0097] In this and other kits using a crowding agent, one concentration of such crowding agent can be used whereas a minimum of two concentrations of such crowding agent is typically more optimal.
Kit Type 1: pH and Buffer Screening
[0098] Broadly, Kit Type 1 provides a kit for the screening of biomacromolecule solubility comprising: [0099] a. deposited in the wells of a microplate, at least one range of core pH conditions, such range having sufficient pH variability to evaluate solubility of such biomacromolecules; and [0100] b at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions.
[0101] The utility and purpose of this kit is to enable wide pH and buffer optimization during Tier 1 screening (see
[0102] For example, a 96-well microplate can be divided into four different PEG (or other crowding agent) zones, as illustrated in
[0103] The novelty of the Kit Type 1 concept lies in the fact that it defines the trajectory of all future formulation development because buffer and pH represent the most important parameters to be identified early. Taken together with its material sparing characteristics, it is an excellent fit for addressing the needs of candidate selection and early formulation development during Tier 1 solubility screening.
Kit Type 2: Tonicity Modifier Screening
[0104] Broadly, Kit Type 2 provides a kit for screening of biomacromolecule solubility comprising: [0105] a. deposited in the wells of a microplate, at least one range of core pH conditions, such range having sufficient pH variability to evaluate solubility of such biomacromolecules; and [0106] b. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions, and at least one tonicity modifying agent, wherein such tonicity modifying agent being overlayed on at least one range of core pH conditions and across each of the at least one concentration of such crowding agent.
[0107] The utility and purpose of this kit is to enable identification of an appropriate tonicity modifier during Tier 2 screening, as shown in
[0108] At least one crowding agent zone, typically at least two crowding agent zones, is minimally required to achieve screening conditions that accommodate any protein solubility. Kit Type 2 configuration is an adaptation of the Kit Type 1 to enable selection of a tonicity modifier. As one exemplification, this is accomplished by dividing, for example, the 96-well plate into two halves, each comprised of only two crowding agent zones, such as about 10% and about 40% PEG. These two zones contain the same, for example, 24 core conditions as in the Kit Type 1 (see Table 1). As illustrated in exemplary
[0109] The novelty of the Kit Type 2 is in that it allows a side-by-side comparison of the salt- and sugar-adjusted isotonic formulations. The Kit Type 2 design is extremely flexible, as it allows assessing solution conditions where tonicity is simultaneously adjusted by salt and sugar. As an example, the equal volume mixing of a 125 mM sodium chloride matrix with a 9% sucrose matrix can create a new matrix of 62.5 mM sodium chloride with 4.5% sucrose. All other solution variables remain constant, such as the crowding agent percentage and the core buffers. A combination of tonicity modifiers may be of great practical interest. Sucrose that is usually needed for cryoprotection can raise the viscosity of protein solutions. This issue may be mitigated by the addition of sodium chloride, which was demonstrated to reduce viscosity. Taken together with its material sparing characteristics, Kit Type 2 is a good fit for identifying formulations for preclinical studies.
Kit Type 3: Buffer Concentration Optimization
[0110] Broadly, Kit Type 3 provides a kit for screening the solubility of biomacromolecules comprising: [0111] a. deposited in the wells of a microplate, at least one range of core pH conditions, such range having sufficient pH variability to evaluate solubility of such biomacromolecules; and [0112] b. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions, and at least one additional different millimolar concentration of the same buffers being overlayed on at least one range of core pH conditions and across each of the at least one concentration of such crowding agent.
[0113] The utility and purpose of this kit is to enable buffer concentration optimization during Tier 3 screening.
[0114] Kit Type 3 is a modification of Kit Type 2, using, for example, the 24 core conditions, at least one crowding agent concentration of the same crowding agent with each overlayed on each of the at least one set of the 24 core conditions, and at least one additional concentration, typically, at least two concentrations, of the same buffers overlayed on each such concentration of the crowding agent.
[0115] For a more specific example of this Kit Type 3, each half of the plate has an overlay of one of the two buffer concentrations (that can be selected from the buffers shown in Table 1) on each of the two crowding agent concentrations. This example used solutions made of 20 mM buffers on one-half of the microplate, whereas the other half contains solutions made of 200 mM buffers (see
[0116] Tier 4 represents a bifurcation point during typical formulation development. It is an advanced stage when formulators are equipped with information on the best buffer, pH, and tonicity modifier. At this stage, formulation developers are reasonably aware of the need to explore additional solution variables, such as, but not limited to, sugars (such as, for example and without limitation, sucrose, trehalose, glucose, sorbitol, mannitol, and the like), amino acids, cyclodextrins, and surfactants (including various detergents). The additional two kit configurations described below reflect what we believe represents the most efficient and informative use of PEG-LLPS during Tier 4.
Kit Type 4: Amino Acids Vs Sugar Screening
[0117] Broadly, Kit Type 4 provides a kit for screening the solubility of biomacromolecules comprising: [0118] a. deposited in the wells of a microplate, at least one range of core pH conditions, such range having sufficient pH variability to evaluate solubility of such biomacromolecules; and [0119] b. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions, at least one of the compounds selected from the group consisting of an amino acid, a sugar, and combinations thereof, each such selected amino acid, sugar, and combinations thereof being overlayed on at least one range of core pH conditions and across each of the at least one concentration of such crowding agent.
[0120] The utility and purpose of this kit is to enable optimization along the amino acid—sugar axis during Tier 4 screening, as shown in
[0121] For a more specific example of this Kit Type 4, Kit Type 4 is a modification of Kit Type 2 where one half of the plate contains the 24 core conditions supplemented with the 200 mM mixture of arginine and glutamic acid (where L-Arg and L-Glu are at the same molar concentration), whereas the other half is supplemented with 5% w/v sorbitol. Similar to Kit Type 2, it uses only two PEG zones (10% and 40%) within each half, as illustrated in
[0122] For the sake of clarity, other amino acids, or mixtures thereof, and other sugars can be used in place of those represented above.
Kit Type 5: Cyclodextrin Vs Surfactant Screening
[0123] Broadly, Kit Type 5 provides a kit for screening the solubility of biomacromolecules comprising: [0124] a. deposited in the wells of a microplate, at least one range of core pH conditions, such range having sufficient pH variability to evaluate solubility of such biomacromolecules; and [0125] b. at least one crowding agent, having at least one concentration of such at least one crowding agent, wherein each such concentration of crowding agent being overlayed on at least one range of core pH conditions, at least one of the compounds selected from the group consisting of a cyclodextrin and a surfactant, each such selected cyclodextrin and surfactant being overlayed on at least one range of core pH conditions and across each of the at least one concentration of such crowding agent.
[0126] The utility and purpose of this kit is to enable optimization along the cyclodextrin—surfactant axis during Tier 4 screening, as shown in
[0127] For a more specific example of this Kit Type 5, Kit Type 5 is a modification of Kit Type 2 where one half of the plate contains the 24 core conditions supplemented with 2.5% w/v sulfobutylether-beta-cyclodextrin (SBE-CD), and the other half is supplemented with 0.025% w/v Tween-80 (T80, also known as polysorbate-80). Similar to Kit Type 2, it can use only two PEG zones (e.g., 10% and 40%) within each half, as illustrated in
[0128] For the sake of clarity, other cyclodextrins and other surfactants can be used in place of those represented above. Furthermore, such surfactants can be selected from anionic, cationic, zwitterionic, and non-ionic surfactant classes.
[0129] Each of the kits disclosed herein can optionally include one or more microplates in which to carry out the intent of such kits.
[0130] Additional kits provided herein include aliquots of the various elements used in the kits disclosed herein. Accordingly, the present invention also provides a kit for screening the solubility of biomacromolecules comprising: [0131] aliquots of: [0132] a. at least one range of core pH buffers; and [0133] b. one or more selected from the groups consisting of: [0134] i. at least one crowding agent; [0135] ii. at least one tonicity agent; [0136] iii. at least one additional different millimolar concentration of the core pH buffers; [0137] iv. at least one amino acid; [0138] v. at least one cyclodextrin; and [0139] vi. at least one surfactant;
[0140] each in sufficient quantity to prepare at least one kit of the present invention. The various elements can comprise one or more of the compounds disclosed in each class of elements discussed herein, or equivalents thereof, and can be used at the concentrations exemplified or otherwise, at the discretion of the end user.
[0141] The case-by-case nature of protein formulation development necessitates that the screening process remains highly adaptive. The way adaptability is achieved within the scope of the current invention is further illustrated here.
[0142] The Bottom Up approach shown in
[0143] The systematic Bottom Up approach may not always be necessary, especially when the alternative Top Down (see
[0144] The Hybrid approach applies when formulators are aware of how to improve solubility, yet the available pre-made kits do not offer the required excipient combination. The current invention utilizes common sets of 24 solution conditions across the different reagent kits, with each set representing a separate PEG zone. The 24 solution conditions can be increased or decreased in number if desired and when kits are not pre-prepared and only the reagents are provided in a kit or reagents are blended from other prepared kits. A given crowding agent zone can be mixed with another same crowding agent zone either from the same reagent kit or from another reagent kit or even from several (2 or more) other reagent kits. The goal of mixing crowding agent zones across different reagent kits is to explore formulation conditions along any formulation variable(s), or combination thereof, regardless of whether they are provided by the same reagent kit. Because of this built-in flexibility, the Hybrid approach allows creation of any new matrix of solubility screening conditions. Within the scope of the current invention, it represents the most adaptive approach to probe an extremely wide formulation space. As an example, the sugar matrix of the Kit Type 4 can be mixed with the surfactant matrix of the Kit Type 5 to create a brand new matrix containing both sugar and surfactant. A combination of sugar and surfactant is in fact a popular approach to formulating monoclonal antibodies. As another illustration, a tonicity modifying agent matrix of the Kit Type 2 can be mixed simultaneously with the buffer concentration and the cyclodextrin matrices of the Kits Type 3 and Type 5, respectively. The result of this mixing would be an absolutely unique set of 24 formulation conditions that may simultaneously provide cryoprotection, raise solubility, and reduce particulation. The uniqueness of the reagent configurations of the current invention circumvents the limitations of conventional screening methods while significantly reducing protein material need or sample preparation time.
[0145] The following is an example of formulation sets for narrow pH screening.
[0146] Each of the five aforementioned main kit designs (Kit Type 1 through Kit Type 5) can be modified to give rise to two respective narrow pH kit configurations. These progenic configurations are denoted with letters A or B to identify acidic and basic pH ranges. As an example, Kit Type 1 related narrow pH configurations are Kit Type 1A and Kit Type 1B, with all of these kits (Kit Type 1, Kit Type 1A, and Kit Type 113) fulfilling the objectives of Tier 1 screening (
[0147] The rationale behind the narrow pH kit configurations is to enable a more precise identification of optimal pH for future development. This is achieved by reducing the pH interval from 0.5 to 0.25 units. The original pH range of 4.5 to 8.5 is split into the following ranges: acidic (pH range from 4.4 to 6.4) and basic (pH range from 5.6 to 8.4), as shown in
[0148] In the narrow pH kits, for example and without limitation, the six buffers (acetate, succinate, citrate, histidine, phosphate, and tris(hydroxymethyl)aminomethane or tris) are split into two distinct sets each comprised of three buffers. This allows appropriate coverage of the acidic and basic pH ranges while maintaining the same number of 24 core conditions per PEG zone. As an example, the way the narrow pH core conditions are put together can follow these principles: [0149] 1) the pH effect is assessed with a 0.25 pH unit increment to allow more precise identification of optimal pH, provided, however, the user of a kit of the present invention can adjust the pH unit increment to any increment that would be meaningful to such user for a given analysis (including, for example and without limitation, pH unit increments of 0.05, 0.10, 0.20.0.25, 0.30, 0.40, 0.50, 0.60 and the like, and any additional fraction thereof); [0150] 2) with the exception of acetate at pH 4.4, citrate at pH 6.2-6.4, histidine at pH 5.6-5.8, and tris at pH 8.2-8.4, all other pH conditions allow direct comparison of different buffering systems; [0151] 3) the total number of different solution conditions is minimized to reduce protein consumption, without limiting the usefulness of data output; [0152] 4) the total number of solution conditions fits the 96-well plate configuration either vertically (as three columns) or horizontally (as two rows); [0153] 5) several replicas of the 24 core conditions can fit onto a 96-well plate in their entirety (without leaving empty wells or creating partial sets).
[0154] Examples of chemical composition of the acidic and basic core conditions are provided in Tables 2a, and 2b. Whether presented vertically (as three columns) or horizontally (as two rows), these conditions form the building blocks of ten new reagent kits: Kit Type 1A, Kit Type 1B, Kit Type 2A, Kit Type 2B, Kit Type 3A, Kit Type 3B, Kit Type 4A, Kit Type 4B, Kit Type 5A, and Kit Type 5B. For brevity, only the vertical zone orientation is exemplified and discussed herein. The same rationale is applicable to creating reagent kits with horizontally oriented crowding agent (e.g., PEG) zones. Within the scope of current invention, these narrow pH conditions are not fixed and can be modified to better suit the needs of solubility screening for a given protein.
TABLE-US-00002 TABLE 2a The composition of the 24 core formulations for the acidic pH range. Buffer ID pH Description Wells in Kit Plate b1 4.4 20 mM acetic acid-NaOH A1, A4, A7, A10 b2 4.6 20 mM acetic acid-NaOH A2, A5, A8, A11 b3 4.8 20 mM acetic acid-NaOH A3, A6, A9, A12 b4 5.0 20 mM acetic acid-NaOH B1, B4, B7, B10 b5 5.2 20 mM acetic acid-NaOH B2, B5, B8, B11 b6 5.4 20 mM acetic acid-NaOH B3, B6, B9, B12 b7 4.6 20 mM succinic acid-NaOH C1, C4, C7, C10 b8 4.8 20 mM succinic acid-NaOH C2, C5, C8, C11 b9 5.0 20 mM succinic acid-NaOH C3, C6, C9, C12 b10 5.2 20 mM succinic acid-NaOH D1, D4, D7, D10 b11 5.4 20 mM succinic acid-NaOH D2, D5, D8, D11 b12 5.6 20 mM succinic acid-NaOH D3, D6, D9, D12 b13 5.8 20 mM succinic acid-NaOH E1, E4, E7, E10 b14 6.0 20 mM succinic acid-NaOH E2, E5, E8, E11 b15 4.6 20 mM citric acid-sodium citrate E3, E6, E9, E12 b16 4.8 20 mM citric acid-sodium citrate F1, F4, F7, F10 b17 5.0 20 mM citric acid-sodium citrate F2, F5, F8, F11 b18 5.2 20 mM citric acid-sodium citrate F3, F6, F9, F12 b19 5.4 20 mM citric acid-sodium citrate G1, G4, G7, G10 b20 5.6 20 mM citric acid-sodium citrate G2, G5, G8, G11 b21 5.8 20 mM citric acid-sodium citrate G3, G6, G9, G12 b22 6.0 20 mM citric acid-sodium citrate H1, H4, H7, H10 b23 6.2 20 mM citric acid-sodium citrate H2, H5, H8, H11 b24 6.4 20 mM citric acid-sodium citrate H3, H6, H9, H12
TABLE-US-00003 TABLE 2b The composition of the 24 core formulations for the basic pH range. Buffer ID pH Description Wells in Kit Plate b1 5.6 20 mM histidine-HCl A1, A4, A7, A10 b2 5.8 20 mM histidine-HCl A2, A5, A8, A11 b3 6.0 20 mM histidine-HCl A3, A6, A9, A12 b4 6.2 20 mM histidine-HCl B1, B4, B7, B10 b5 6.4 20 mM histidine-HCl B2, B5, B8, B11 b6 6.6 20 mM histidine-HCl B3, B6, B9, B12 b7 6.8 20 mM histidine-HCl C1, C4, C7, C10 b8 7.0 20 mM histidine-HCl C2, C5, C8, C11 b9 6.0 20 mM sodium phosphate C3, C6, C9, C12 b10 6.2 20 mM sodium phosphate D1, D4, D7, D10 b11 6.4 20 mM sodium phosphate D2, D5, D8, D11 b12 6.6 20 mM sodium phosphate D3, D6, D9, D12 b13 6.8 20 mM sodium phosphate E1, E4, E7, E10 b14 7.0 20 mM sodium phosphate E2, E5, E8, E11 b15 7.2 20 mM sodium phosphate E3, E6, E9, E12 b16 7.4 20 mM sodium phosphate F1, F4, F7, F10 b17 7.6 20 mM sodium phosphate F2, F5, F8, F11 b18 7.8 20 mM sodium phosphate F3, F6, F9, F12 b19 8.0 20 mM sodium phosphate G1, G4, G7, G10 b20 7.6 20 mM tris-HCl G2, G5, G8, G11 b21 7.8 20 mM tris-HCl G3, G6, G9, G12 b22 8.0 20 mM tris-HCl H1, H4, H7, H10 b23 8.2 20 mM tris-HCl H2, H5, H8, H11 b24 8.4 20 mM tris-HCl H3, H6, H9, H12
[0155] In each narrow pH kit configuration, a crowding agent zone is typically comprised of the full set of 24 core conditions (either acidic or basic) containing such crowding agent at a certain % w/w concentration. The following narrative briefly introduces various exemplifications of narrow pH kits along with their intended use. For more information refer to the corresponding wide pH kit sections.
[0156] For the sake of exemplification, the reagents and configurations thereof represented in these and other examples throughout this disclosure are not meant to limit the use of other reagents and/or configurations thereof.
Kit Types 1A and 113: Narrow pH and Buffer Screening
[0157] The utility and purpose of these kits is to support narrow pH and buffer optimization during Tier 1 screening, as shown in
[0158] In this case, for example and without limitation, a single 96-well plate holds four different crowding agent (e.g., PEG) zones, as illustrated in
[0159] The Kit Types 1A and 1B can be used to validate findings from the Kit Type 1 wide pH measurement regarding the most suitable buffer and pH. Taken together with their material sparing characteristics, these kits are able to support lead candidate selection and early formulation development.
Kit Types 2A and 2B: Tonicity Modifier Screening
[0160] The utility and purpose of these kits is to support identification of the tonicity modifier during Tier 2 screening, as shown in
[0161] Kit Types 2A and 2B configurations are the derivatives of the Kit Types 1A and 1B designs modified to enable selection of a tonicity modifier. This is accomplished by dividing the 96-well plate format into two halves, each comprised of only two PEG zones, such as, for example, 10% and 40% PEG. These two zones contain the same 24 core conditions as in the Kit Types 1A and 1B, respectively. As illustrated in
[0162] Similar to the wide pH Kit Type 2, the narrow pH Kits 2A and 2B allow a side-by-side comparison of the salt- and sugar-adjusted isotonic formulations. These kits are just as adaptive to enable assessment of solution conditions where tonicity is simultaneously adjusted by both salt and sugar mixed in any proportion. They can be used to validate findings from the Kit Type 2 wide pH measurement regarding the most optimal tonicity modifier. Taken together with their material sparing characteristics, Kits 2A and 2B are good fits for identifying formulations for preclinical studies.
Kit Types 3A and 3B: Buffer Concentration Optimization
[0163] The utility and purpose of these kits is to support buffer concentration optimization during Tier 3 screening, as shown in
[0164] Kit Types 3A and 3B are modifications of the Kit Types 2A and 2B where one half of the plate contains the 24 core conditions made of 20 mM buffers, whereas the other half contains solutions made of 200 mM buffers (see
Kit Types 4A and 4B: Amino Acids Vs Sugar Screening
[0165] The utility and purpose of these kits is to support optimization along the amino acid—sugar axis during Tier 4 screening, as shown in
[0166] Kit Types 4A and 4B are modifications of the Kit Types 2A and 2B where, for example, one-half of the plate contains the 24 core conditions supplemented with the 200 mM mixture of arginine and glutamic acid (where L-Arg and L-Glu are at the same molar concentration), whereas the other half is supplemented with 5% w/v sorbitol. Similarly to the Kit Types 2A and 2B, their key feature is the use of only two PEG zones (i.e., with 10% and 40% PEG) in each half, as illustrated in
Kit Types 5A and 5B: Cyclodextrin Vs Surfactant Screening
[0167] The utility and purpose of these kits is to support optimization along the cyclodextrin—surfactant axis during Tier 4 screening, as shown in
[0168] Kit Types 5A and 5B are modifications of the Kit Types 2A and 2B where one-half of the plate contains the 24 core conditions supplemented with 2.5% w/v sulfobutylether-beta-cyclodextrin (SBE-CD), whereas the other half is supplemented with 0.025% w/v Tween-80 (T80, aka. polysorbate-80), as illustrated in
[0169] Kit reagents, microplate and design variables included in the present invention: [0170] 1) While the proposed kit format is a 96-well microplate [specifically, a standard deep-well (with 2 mL per well capacity) “mother” plate that harbors the reagents, and a 96-well assay “daughter” plate (0.1 mL per well; Greiner Bio-One 675096) to which reagents from the “mother” plate are transferred for experiment and to which protein is added for measurement], included in this disclosure are all possible “mother” plate configurations, such as number of wells per plate, fill volumes, and materials of construction, regardless of whether the “mother” plate is designed for multi- or single-use. In addition, the present disclosure includes all other possible means of reagent distribution, such as being supplied in separate reservoirs (bottles, tubes, vials, some forms of prefilled microarrays/microfluidics, etc.) or presented in different physical states (liquid, frozen liquid, lyophilizate or other dry powder, nanoparticles, microparticles, tablets, etc.). The idea behind marketing the pre-made reagents in a 2 mL stock “mother” plate is to allow users to perform multiple experiments with a single kit purchase (we estimate that 2 mL+0.1 mL will provide for up to 20 different experiments per one crowding agent zone (e.g., PEG zone)). The Greiner assay plate is an added consumable that may be optionally included in a kit of the present invention. [0171] 2) We elected to have four different PEG zones per 96-well plate in the case of the wide pH Kit Type 1, but other options exist such as having only one, two, or three PEG zones, as well as more than four within the same, for example, 96-well plate. [0172] 3) The chosen plate format (as examples, 48-well, 96-well, or 384-well plates) and the number of different crowding agent zones per plate (as in the previous point) determine the maximal number of possible solution conditions per one crowding agent zone (i.e. 96÷4=24). The variations of plates may be used to provide, for example, any number of solutions per zone (less than 24, as well as greater than 24). [0173] 4) The key to liquid-liquid phase separation induced by a crowding agent, particularly PEG (as in the PEG-LLPS method), is in the use of PEG of an appropriate molecular weight. There is a substantial number of commercially available PEG products that would satisfy this requirement. Essentially, all PEG formulations ranging in size from about 2 kDa to about 10 kDa would work. Although 3 kDa PEG (exact molecular weight: 3350 Da) is exemplified herein, PEG products that are smaller and larger than this size, and for any mixture of lower and higher molecular weight PEGs, may be used in the presently disclosed kits. [0174] 5) Other polymers similar to PEG, can also induce LLPS including, for example, PEG-like molecules and/or PEG derivatives (such as linear or branched, with additional chemical groups imparting some advantageous properties, and the like). Other crowding agents are set forth in the definitions above. [0175] 6) Ultimately, the choice of the polymer/crowding agent would dictate the selection of the exact polymer/crowding agent concentration within the zones. In the present wide pH Kit Type 1, PEG 3350 is used at the following weight by weight % concentrations: low PEG zone (10%), medium PEG zone (20%), high PEG zone (30%), and very high PEG zone (40%). This is a wide enough range that allows solubility assessment of proteins with very different intrinsic solubility, being universally applicable to any protein modality (from poorly soluble antibody fragments that may require very little PEG to cause LLPS to highly soluble full-length antibodies that require greater concentrations of PEG). For PEG 3350, the entire concentration range includes, for example, 1-50 w/w %. The same would apply to the 4 kDa PEG, as it is very close in size to PEG 3350. For a smaller molecular weight PEG, it would potentially require expanding the range to 1-60 w/w %. PEG 10 kDa, as an example of a much larger PEG polymer weight, cannot be dissolved at 50-60% without creating an excessively viscous liquid that is difficult to handle. Accordingly, the w/w percentage of PEG/crowding agent concentration is not made to be limiting. [0176] 7) The 24 solution conditions, which constitute a single PEG zone in the current wide pH kit design, cover a pH range from 4.5-8.5 that is the most commonly used range in formulation development. However, there could be cases where pH 3 to 4, or above 9 would be practically useful, or even a pH range from less than about 2 to pH greater than about 12 using any buffer that could achieve the desired target pH ranges, in any pH increment that would be limited only by the number of wells in a microplate and the kit variations included therein, consistent with configurations of the kits taught herein. In addition to single buffers, different buffers or components thereof could be mixed in different proportions to create single, dual, triple or (poly)-buffering systems with wider or unique buffering capacities. In fact, a number of universal (poly)-buffers exist that are not proprietary and would be able to cover the same pH range as in our kit. These may contain various amino acids (or other zwitterionic molecules with dual function in addition to pH buffering) on top of the traditional weak acids and bases. Accordingly, the present kits are not limited to the pH values, the pH increments and/or the buffers/buffer composition used to attain specific pH values as disclosed herein. [0177] 8) Similarly, other elements (e.g., pH, buffers, crowding agents, amino acids, cyclodextrins and the like), concentrations, ranges and/or configurations thereof as disclosed for use in the kits of the present invention may be readily substituted by equivalent elements, concentrations and/or combinations thereof and/or configurations used therewith. Accordingly, the elements, concentrations, ranges, and/or configuration thereof disclosed herein are not intended to be limiting to the present disclosure. Moreover, it is the elements, concentrations, ranges and configurations thereof, and their equivalents and variations that represent a novel approach to protein solubility screening using the kits and methods disclosed herein. Additionally, elements included in the present kits, or equivalents thereof, can be established in a “mother” microplate or other welled plate. An infinite number of concentrations of such elements may be used in assay plates via combinations of two or more concentrations of one or more such elements. Further, a user of the kits of the present invention can also produce an infinite number of combinations of such elements using well known techniques including, for example and without limitation, pipetting and combining at least two such elements of the infinite number of concentrations. Using the kits of the present invention in an iterative manner reduces the amount of protein sample required for analysis compared to traditional and presently known protein solubility analysis methods while providing a previously unprecedented amount of relevant information in a single experiment or series of experiments using the kits of the present invention. [0178] 9) Additionally, the kits of the present invention are not limited to analysis via LLPS. For example, there may be other possible precipitation reactions that may not be strictly defined as LLPS and, as such, may also present practical interest (i.e. related to development of therapeutic dosage forms based on amorphous precipitation, crystallization, gelation, nanoparticles, microparticles, etc.). In fact, it may sometimes be difficult to know or assess whether LLPS has truly occurred during solubility measurements. [0179] 10) While the primary use of the kits of the present invention is to select conditions that improve protein solubility, there are additional uses where the intent is to seek conditions that accelerate protein precipitation (e.g., in a search for low solubility conditions) if, for example, the goal is to develop a highly precipitated dosage form such as, for example, an amorphous suspension. Another example is the use of such kits with the goal of identifying conditions that selectively precipitate out a specific protein regardless of the solution matrix or whether some other proteins (or other macromolecules) are present, and whether such other macromolecules do or do not co-precipitate. [0180] 11) Starting protein concentration in the stock (that is to be provided by user) is recommended to be between 10-100 mg/mL. Target final (experimental) protein concentration is recommended to be 0.5-5 mg/mL as a result of a 20-fold dilution of the 10-100 mg/mL stocks (5 microLiters of a protein is mixed with 95 microLiters of the pH/buffer solution=100 microLiters per well in the assay plate). However, any protein concentration that would provide results using the kits of the present invention is acceptable. [0181] 12) Although the primary use of the kits of the present invention is for the analysis of proteins and antibodies, the present kits can also be used for analysis of any biomacromolecule (including, for example and without limitation, proteins, peptides, protein conjugates (such as antibody-drug conjugates, etc. regardless of whether covalently or non-covalently bound), nucleic acids, virus-like particles, and viruses).