WIND TURBINE BLADE AND WIND TURBINE POWER GENERATING APPARATUS
20210332788 · 2021-10-28
Inventors
Cpc classification
F03D80/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D1/0675
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2280/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2280/1072
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2230/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2280/6003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A wind turbine blade includes: a metal receptor including a blade tip of the wind turbine blade; and a blade body portion connected to the metal receptor so as to be positioned on a blade-root side of the metal receptor, the blade body portion having a hollow structure and forming an airfoil shape in a blade tip region of the wind turbine blade with the metal receptor in a joint region to the metal receptor. As seen in a blade-thickness direction of the wind turbine blade, a tangent to a joint line between the metal receptor and the blade body portion at an intersection between the joint line and a leading edge of the wind turbine blade is inclined from a chordwise direction of the wind turbine blade.
Claims
1-15. (canceled)
16. A wind turbine blade, comprising: a blade body portion including a blade root portion to be attached to a hub of a wind turbine, a blade tip portion positioned farthest from the hub, and a blade center portion extending between the blade root portion and the blade tip portion in a blade spanwise direction, wherein the blade body portion has a leading edge and a trailing edge extending from the blade root portion to the blade tip portion and a blade chordwise direction is the direction along a chord connecting the leading edge and the trailing edge; and a metal receptor forming a blade tip of the wind turbine blade, wherein the blade body portion is connected to the metal receptor so as to be positioned on a blade-root side of the metal receptor, wherein the blade body portion has a hollow structure and forms an airfoil shape in the blade tip portion of the wind turbine blade with the metal receptor in a joint region to the metal receptor, wherein, as seen in a blade-thickness direction of the wind turbine blade which is perpendicular to both of the spanwise direction and the chordwise direction, a tangent to a joint line between the metal receptor and the blade body portion at an intersection between the joint line and the leading edge of the wind turbine blade is inclined from the chordwise direction of the wind turbine blade so as to get closer to the blade tip with distance from the leading edge toward the trailing edge of the wind turbine blade.
17. The wind turbine blade according to claim 16, wherein, as seen in the blade-thickness direction of the wind turbine blade, the joint line is curved or bent so that an intersection between the joint line and the trailing edge of the wind turbine blade is positioned closer to the blade tip than an intersection between the tangent and the trailing edge of the wind turbine blade.
18. The wind turbine blade according to claim 16, wherein a length of the metal receptor along the blade spanwise direction is at least 0.1% and not more than 0.9% of a blade length of the wind turbine blade, or at least 50 mm and not more than 700 mm.
19. The wind turbine blade according to claim 16, wherein a width of the metal receptor along the chordwise direction is at least 0.25% and not more than 0.9% of a blade length of the wind turbine blade, or at least 200 mm and not more than 700 mm.
20. The wind turbine blade according to claim 16, wherein the joint line has a curved shape with a curvature radius of not more than 0.009 L, provided that L is a blade length of the wind turbine blade.
21. The wind turbine blade according to claim 16, further comprising a first anti-erosion layer covering at least a part of an outer surface of the blade body portion.
22. The wind turbine blade according to claim 16, further comprising a second anti-erosion layer covering at least a portion of the joint line between the metal receptor and the blade body portion, the portion being disposed on a side of the leading edge.
23. The wind turbine blade according to claim 16, further comprising a lightning-current transmission part including at least one of: a metal foil which is connected to the metal receptor and which extends from a connection section to the metal receptor toward the blade root portion of the wind turbine blade; or a down-conductor.
24. The wind turbine blade according to claim 16, wherein the blade body portion includes a fiber-reinforced plastic shell connected to the metal receptor while overlapping the metal receptor.
25. The wind turbine blade according to claim 16, wherein the metal receptor has a cavity inside the metal receptor.
26. The wind turbine blade according to claim 25, wherein the metal receptor includes a drain hole which is in communication with the cavity.
27. The wind turbine blade according to claim 16, wherein the metal receptor includes: a first portion forming a pressure surface on a side of the blade tip of the wind turbine blade; and a second portion forming a suction surface on the side of the blade tip of the wind turbine blade, the second portion being fastened to the first portion.
28. The wind turbine blade according to claim 16, wherein the metal receptor comprises copper or copper alloy.
29. A wind turbine power generating apparatus comprising the wind turbine blade according to claim 16.
30. A wind turbine blade, comprising: a blade body portion, wherein the blade body portion has a leading edge and a trailing edge, and a blade chordwise direction corresponds to a direction along a chord connecting the leading edge and the trailing edge; and a receptor connected to a tip of the blade body portion, wherein, in a blade-thickness direction of the wind turbine blade which is perpendicular to the chordwise direction, a tangent to a joint between the receptor and the blade body portion at the leading edge forms an acute angle with the chordwise direction.
31. A wind turbine power generating apparatus, comprising: a wind turbine comprising a hub; and a wind turbine blade connected to the hub, wherein the wind turbine blade is configured to rotate, and wind turbine blade comprises: a blade body portion, wherein the blade body portion has a leading edge in a rotation direction of the wind turbine blade and a trailing edge opposite the leading edge, and a blade chordwise direction corresponds to a direction along a chord connecting the leading edge and the trailing edge; and a receptor connected to a tip of the blade body portion, wherein the tip is a portion of the blade body portion farthest from the hub, and the receptor is connected to the blade body portion at an intersection along the leading edge, wherein, in a blade-thickness direction of the wind turbine blade which is perpendicular to the chordwise direction, a tangent to a joint between the receptor and the blade body portion at the intersection extends toward the trailing edge.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0052] Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly specified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
[0053] For instance, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
[0054] For instance, an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
[0055] Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
[0056] On the other hand, an expression such as “comprise”, “include”, “have”, “contain” and “constitute” are not intended to be exclusive of other components.
[0057]
[0058] As depicted in
[0059] The tower 5 is disposed on ocean if the wind turbine power generating apparatus is an offshore type, and on a foundation on land if the wind turbine power generating apparatus is an onshore type.
[0060] As depicted in
[0061] As depicted in
[0062] In the present specification, “blade spanwise direction” refers to a direction connecting the blade root portion 2A and the blade tip portion 2B, and “chordwise direction (blade chordwise direction)” refers to a direction along a line (chord) connecting the leading edge 21 and the trailing edge 23 of the blade body portion 20. Further, “blade-thickness direction (flap direction)” refers to a direction substantially orthogonal to the chordwise direction connecting the leading edge 21 and the trailing edge 23, that is, a direction connecting the suction side and the pressure side of the blade body portion 20. (see
[0063] In some embodiments, the blade body portion 20 is at least partially made of fiber-reinforced plastic (FRP). In some embodiments, as depicted in
[0064] As depicted in
[0065] Specifically, as shown in
[0066] In
[0067] In some embodiments, the blade body portion 20 may be configured such that the suction surface 25 and the pressure surface 27 are joined to each other to form a single piece along the edge portion of each of the leading edge 21 and the trailing edge 23, as depicted in
[0068] In some embodiments, the insulation layer 28 is interposed between the sparcaps 26 and the metal foil 32, and the insulation layer 28 insulates the sparcaps 26 from the metal foil 32. Accordingly, when the metal receptor 50 receives lightning, it is possible to prevent a strong lightning current from running to the sparcaps 26 from the metal foil 32 to damage the sparcaps 26.
[0069] As described above, the metal foil 32 extends along the blade spanwise direction toward the blade root portion 2A from the joint portion 10 between the metal receptor 50 and the end portion of the blade body portion 20. For instance, the metal foil 32 may have a sheet shape or a mesh shape, and may be made of copper or copper alloy.
[0070] As depicted in
[0071] With the above configuration, the joint surface between the metal receptor 50 and the blade body portion 20 having a hollow structure is inclined from the chordwise direction, and thereby the collision angle of a foreign substance F (e.g. raindrops, dusts) formed with the leading edge 21 of the wind turbine blade 2 is not the same as the tangent direction of the joint surface. Accordingly, it is possible to mitigate concentration of shock on the joint portion upon collision of a foreign substance with the wind turbine blade 2, and thereby to suppress erosion on the joint surface and erosion damage to the wind turbine blade 2. It is possible to avoid perpendicular collision between the foreign substance F in the air and the leading edge 21 of the joint line 70 of the wind turbine blade 2, and thereby it is possible to mitigate concentration of shock on the joint portion 10 upon collision of the foreign substance F with the wind turbine blade 2, and to reduce erosion damage to the wind turbine blade 2.
[0072] Suppressing erosion as described above on the joint surface between the metal receptor 50 and the blade body portion 20 is effective particularly in a case where the blade body portion 20 has a “hollow structure” as in some embodiments. That is, in a case where the blade body portion 20 has a hollow structure, development of erosion on the joint surface between the metal receptor 50 and the blade body portion 20 may lead to formation of a communication path that connects inside and outside of the wind turbine blade 2, which may let through foreign substances into the inside (hollow section) of the blade body portion 20, and thus it is technically beneficial to be able to suppress erosion on the joint surface as described above.
[0073] In some embodiments, for instance, as depicted in
[0074] With the above configuration, the joint line 70 between the metal receptor 50 and the blade body portion 20 having a hollow structure may have a non-linear shape from the leading edge 21 to the trailing edge 23 within a range where intersection Q between the joint line 70 and the trailing edge 23 of the wind turbine blade 2 is closer to the blade tip portion 2B than intersection R between the tangent 72 and the trailing edge 23 of the wind turbine blade 2. Accordingly, it is possible to improve the design flexibility of the shape of the joint portion 10 between the metal receptor 50 and the blade body portion 20, and thereby it is possible to select a shape for the metal receptor 50 from among a variety of shapes to reduce erosion damage to the wind turbine blade 2 more suitably with the receptor 50.
[0075] In the exemplary embodiment depicted in
[0076] In some embodiments, as depicted in
[0077] In some embodiments, the length L1 of the metal receptor 50 along the blade spanwise direction may be at least 0.1% and not more than 0.9% of the blade length L of the wind turbine blade 2 (0.001 L≤L1≤0.009 L), or maybe at least 50 mm and not more than 700 mm (50 mm≤L1≤700 mm) (see
[0078] In some embodiments, the width W1 of the metal receptor 50 along the chordwise direction may be at least 0.25% and not more than 0.9% of the blade length L of the wind turbine blade 2 (0.0025 L≤W1≤0.009 L), or maybe at least 200 mm and not more than 700 mm (200 mm≤L1≤700 mm) (see
[0079] In some embodiments, the joint line 70 may have a curved shape having a curvature radius R1 of not more than 0.009 L (R1≤0.009 L), provided that L is the blade length of the wind turbine blade 2 (see
[0080] As depicted in
[0081] In some embodiments, the first anti-erosion layer 80 is a protection material having an anti-wear (anti-erosion) property, and may be embodied as a tape, paint, coating, or the like. The first anti-erosion layer 80 is applied or attached to the surface of the blade body portion 20 to protect the blade body portion 20 from collision with the foreign substance F in the air. In some embodiments, the first anti-erosion layer 80 may be a polyurethane coating material (e.g. 3M Wind Blade Protection Coating W4600 of 3M (trademark), a polyurethane coating material of BASF), or a tape with such a polyurethane coating material applied thereto.
[0082] With this configuration, the first anti-erosion layer 80 is further provided to cover at least a part of the outer surface of the blade body portion 20, and thereby it is possible to reduce erosion damage to the wind turbine blade 2 more effectively.
[0083] As depicted in
[0084] As depicted in
[0085] A configuration example of the metal receptor 50 will now be described with reference to
[0086] First recessed portions MA, MB, and second recessed portions 56A, 56B are formed on an outer surface of the end portion of the metal receptor 50. The first recessed portions MA, MB and the second recessed portions 56A, 56B are disposed adjacent to each other in the blade-spanwise direction via steps 55A, 55B, respectively. The first recessed portions MA, MB are disposed closer to the blade root portion 2A, and the second recessed portions 56A, 56B are disposed closer to the blade tip portion 2B. The first recessed portions MA, MB are formed to be shallower than the second recessed portions 56A, 56B. Further, bolt holes 57A1, 57B1 are formed on the first recessed portions, and bolt holes 57A2, 57B2 are formed on the second recessed portions. While the first recessed portions 54A, 54B are disposed adjacent to the second recessed portions 56A, 56B in the blade spanwise direction in the present configuration, the configuration of the recessed portions is not limited to this. For instance, the first recessed portions 54A, 54B, and the second recessed portions 56A, 56B may be disposed adjacently in the blade width direction.
[0087] In some embodiments, the metal receptor 50 may be formed of copper or copper alloy. Accordingly, with the metal receptor 50 including copper or copper alloy having a high conductivity, it is possible to exert the lightning-protection performance more reliably while achieving the above described effect to suppress erosion damage to the wind turbine blade 2.
[0088] In some embodiments, the blade body portion 20 may include a FRP shell 29 connected to the metal receptor 50 in a state of overlapping the metal receptor 50. For instance, as depicted in
[0089] Furthermore, the first recessed portions 54A, 54B are engaged with the fiber-reinforced plastic 24A that forms the end portion of the blade body portion 20, the second metal plate 42, the metal foil 32 and the first metal plate 40, which are fastened together with bolts 46 screwed into the bolt holes 57A1, 57A2. Accordingly, the blade body portion 20 and the metal receptor 50 are connected. Since the fiber-reinforced plastic 24A and the metal receptor 50 are fastened to each other in a state of at least overlapping with each other, it is possible to achieve a greater contact area between the fiber-reinforced plastic 24A and the metal receptor 50 at the joint portion 10, which makes it possible to maintain a high connection strength that can bear the bending moment of the wind turbine blade 2 generated by wind loads that the wind turbine blade 2 receives, for instance. Furthermore, the first recessed portions 54A, 54B and the fiber-reinforced plastic 24A make surface-contact with each other, which makes it possible to ensure a high connection strength between the blade body portion 20 and the metal receptor 50.
[0090] Furthermore, the second recessed portions 56A, 56B are engaged with the second metal plate 42, the metal foil 32 and the first metal plate 40, which are fastened together with bolts 48 screwed into the bolt holes 57A2, 57B2. Accordingly, the metal foil 32 is connected to the metal receptor 50 via the second metal plate 42. Thus, the metal foil 32 and the metal receptor 50 that function as a down-conductor are electrically connected. Since the metal foil 32 is fastened while being overlapped with the metal receptor 50 via the second metal plate 42, the metal foil 32 and the metal foil 50 make electrical connect with each other via a larger electrical-connection area, and thereby it is possible to let lightning current received by the metal receptor 50 flow smoothly to the metal foil 32. Furthermore, the second recessed portions 56A, 56B and the second metal plate 42 make surface-contact with each other, which makes it possible to ensure electrical connection between the metal foil 32 and the metal receptor 50 via the second metal plate 42. With the above configuration, it is possible to achieve the effect to suppress erosion damage to the wind turbine blade 2, mentioned in the above described embodiments, at the connection section between the metal receptor 50 and the FRP shell 29 of a hollow structure that is formed by the fiber-reinforced plastic 24A.
[0091] As depicted in
[0092] As depicted in
[0093] As depicted in
[0094] As depicted in
[0095] With this configuration, the foreign substance F like a raindrop gathered inside the metal receptor 50 can be smoothly discharged outside through the drain hole 59 from the empty sections formed by the cavities 51.
[0096] Further, the first portion 52A may have the same configuration as the second portion 52B.
[0097] As described above, according to the above described embodiments, it is possible to provide the wind turbine 1 having the wind turbine blade 2 whereby it is possible to suppress erosion on the joint line 70 effectively.
[0098] Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and various amendments and modifications may be implemented.
DESCRIPTION OF REFERENCE NUMERALS
[0099] 1 Wind turbine (wind turbine power generating apparatus) [0100] 2 Wind turbine blade [0101] 2A Blade root portion [0102] 2B Blade tip portion [0103] 2C Airfoil portion [0104] 3 Hub [0105] 4 Nacelle [0106] 5 Tower [0107] 8 Down-conductor [0108] 10 Joint portion [0109] 20 Blade body portion [0110] 21 Leading edge [0111] 22 Inner blade-root reinforcement member [0112] 23 Trailing edge [0113] 24 Airfoil forming member [0114] 24A Fiber-reinforced plastic [0115] 25 Suction surface [0116] 26 Sparcap [0117] 27 Pressure surface [0118] 28 Insulation layer [0119] 29 FRP shell [0120] 30 Outer blade-root reinforcement member [0121] 32 Metal foil [0122] 34 Protection layer [0123] 36 Shear web [0124] 40 First metal plate [0125] 42 Second metal plate [0126] 46, 48 Bolt [0127] 50 Metal receptor [0128] 51 Cavity [0129] 52A First portion [0130] 52B Second portion [0131] 53A, 53B Butting surface [0132] 54A, 54B First recessed portion [0133] 55A, 55B Step [0134] 56A, 56B Second recessed portion [0135] 57A1, 57A2, 57B1, 57B2 Bolt hole [0136] 59 Drain hole [0137] 70 Joint line [0138] 72 Tangent [0139] 80 First anti-erosion layer [0140] 82 Second anti-erosion layer [0141] 90 Lightning-current transmission part [0142] F Foreign substance [0143] P, Q, R Intersection