TUFT-PICKING DEVICE, BRUSH-MAKING MACHINE, METHOD FOR PRODUCING A TUFT PICKER AND METHOD FOR PRODUCING A COUNTER PIECE OF A TUFT-PICKING DEVICE
20210330069 · 2021-10-28
Assignee
Inventors
Cpc classification
A46D3/082
HUMAN NECESSITIES
A46D3/04
HUMAN NECESSITIES
International classification
Abstract
To improve the brush-making field, a tuft-picking device (4) is provided, which includes the tuft picker (8) that is movable in relation to the material box (2) of the brush-making machine (1) and, on its front side (11), which in the operating position faces the bristle supply (3) held in the material box (2), includes at least one tuft-picking notch (12). The tuft-picking notch (12) has two opposing knife edges (14, 15), which delimit the notch opening (13) of the tuft-picking notch (12) and are oriented transverse to the direction of movement of the tuft picker (8). Another part of the tuft-picking device (4) is the counter piece (9), which is provided with the separating edge (17) facing the tuft picker (8). In order to allow bristle filaments (16) to be removed from the bristle supply (4) as gently as possible, at least one of the two knife edges (14, 15) and/or the separating edge (17) is rounded.
Claims
1. A tuft-picking device (4) for a brush-making machine (1), the tuft-picking device (4) comprising: a tuft picker (8) that is movable relative to a material box (2), a counter piece (9) that is stationary relative to the movable tuft picker (8), at least one tuft-picking notch (12) on the tuft picker (8) located on a front side (11) thereof that in a use position faces a bristle supply (3) kept ready in the material box (2), and for picking a bristle tuft from the bristle supply (3) and for dispensing a received bristle tuft to the brush-making machine (1) using the at least one tuft-picking notch (12), the tuft picker is movable past the bristle supply (3) and past the counter piece (9) at least up to a dispensing position, the tuft-picking notch (12) has two mutually opposite blade edges (14, 15) that delimit a notch opening (13) of the tuft-picking notch (12) and are oriented transversely to a direction of movement of the tuft picker (12), and the counter piece (9) has a separation edge (17) that faces the tuft picker (8), and at least one of the two blade edges (14, 15) or the separation edge (17) is rounded transverse to a longitudinal extent thereof.
2. The tuft-picking device (4) as claimed in claim 1, wherein at least one of the blade edges (15) of the two blade edges (14, 15) is rounded, said blade edge (15) being a rear blade edge in a transportation direction of the bristle tufts to the dispensing position.
3. The tuft-picking device (4) as claimed in claim 1 at least one of the blade edges (14, 15) or the separation edge (17) is rounded with a respective one of a blade edge radius (15a) or a separation edge radius (17a) having a length between 0.005 mm and 0.03 mm.
4. The tuft-picking device (4) as claimed in claim 1, wherein a surface of the at least one of the blade edges (14, 15) or the separation edge (17) is smoothed with a mean roughness value or surface roughness value of Ra less than 0.1.
5. A tuft-picking device (4), for a brush-making machine (1), the tuft-picking device (4) comprising: a tuft picker (8) that is movable relative to a material box (2), a counter piece (9) that is stationary relative to the movable tuft picker (8), at least one tuft-picking notch (12) on the tuft picker (8) located on a front side (11) thereof that in a use position faces a bristle supply (3) kept ready in the material box (2), and for picking a bristle tuft from the bristle supply (3) and for dispensing a received bristle tuft to the brush-making machine (1) using the at least one tuft-picking notch (12), the tuft picker is movable past the bristle supply (3) and past the counter piece (9) at least up to a dispensing position, the tuft-picking notch (12) has two mutually opposite blade edges (14, 15) that delimit a notch opening (13) of the tuft-picking notch (12) and are oriented transversely to a direction of movement of the tuft picker (12), and the counter piece (9) has a separation edge (17) that faces the tuft picker (8), and a length of at least one blade edge (14, 15) is smaller than a height of the tuft-picking notch (12) measured transversely to the direction of movement of the tuft picker (8).
6. The tuft-picking device (4) as claimed in claim 5, further comprising at least one of a blade edge chamfer (21) or a blade edge arc (22) configured between a flat side (20) of the tuft picker (8) that is oriented transversely to a longitudinal axis of the tuft-picking notch (12) and at least one of the blade edges (14, 15), a length of the at least one of the blade edges (14, 15) being delimited by the at least one of said blade edge chamfer (21) or said blade edge arc (22) such that a length of the at least one of the blade edges (14, 15) is smaller than a height of the tuft-picking notch (12) measured transversely to the direction of movement of the tuft picker (8), or two blade edge chamfers (21) or at least one blade edge arc (22) are in each case configured between each of the two flat sides (20) of the tuft picker (8) that are oriented transversely to the longitudinal axis of the tuft-picking notch (12) and the at least one of the blade edges (14, 15) such that the at least one of the blade edges (14, 15) is disposed between the two blade edge chamfers (21) or the blade edge arcs (22), due to which a length of the at least one of the blade edges (14, 15) is smaller than a height of the tuft-picking notch (12) measured transversely to the direction of movement of the tuft picker (8).
7. The tuft-picking device (4) as claimed in claim 5, wherein the tuft-picking notch (12), at least adjacent to one of the two blade edges (14, 15) has a flattened run-in ramp (23) into the tuft-picking notch (12).
8. The tuft-picking device (4) as claimed in claim 5, further comprising at least one notch edge (24) of the tuft-picking notch (12) oriented transversely or orthogonally to a longitudinal central axis of the tuft-picking notch (12) is rounded with a notch edge radius (24a).
9. A tuft-picking device (4) for a brush-making machine (1), the tuft-picking device (4) comprising: a tuft picker (8) that is movable relative to a the material box (2), a counter piece (9) that is stationary relative to the movable tuft picker (8), at least one tuft-picking notch (12) on the tuft picker (8) located on a front side (11) thereof that in a use position faces a bristle supply (3) kept ready in the material box (2) and for picking a bristle tuft from the bristle supply (3) and for dispensing a received bristle tuft to the brush-making machine (1) using the at least one tuft-picking notch (12), the tuft picker is movable past the bristle supply (3) and past the counter piece (9) at least up to a dispensing position, the tuft-picking notch (12) has two mutually opposite blade edges (14, 15) that delimit a notch opening (13) of the tuft-picking notch (12) and are oriented transversely to a direction of movement of the tuft picker (12), and the counter piece (9) has a separation edge (17) that faces the tuft picker (8), a length of the separation edge (17) is at least one of smaller than a height of the counter piece (9) measured transversely to the direction of movement of the tuft picker (8) or smaller than a height of the tuft-picking notch (12) measured transversely to the direction of movement of the tuft picker (8).
10. The tuft-picking device (4) as claimed in claim 9, wherein the counter piece (9) has at least one of a separation edge chamfer (25) that is oriented transversely to an longitudinal extent of the separation edge (17) or at least one separation edge arc (26) that is oriented transversely to the longitudinal extent of the separation edge (17), the separation edge (17) in being delimited in length by at least one of said separation edge chamfer (25) or said separation edge arc (26), or the counter piece (9) has at least two separation edge chamfers (25) that are oriented transversely to the longitudinal extent of at least one of the separation edge (17) or at least two separation edge arcs (26) that are oriented transversely to the longitudinal extent of the separation edge (17), the separation edge (17) being disposed between at least one of said separation edge chamfers (25) or said separation edge arcs (26) such that a length of the separation edge (17) is smaller than a height of the counter piece (9) measured transversely to the direction of movement of the tuft picker (8) and/or is smaller than a height of the tuft-picking notch (12) measured transversely to the direction of movement of the tuft picker (8).
11. The tuft-picking device (4) as claimed in claim 10, wherein at least one of the blade edges (14, 15) or the separation edge (17) is oriented orthogonally to a direction of movement of the tuft picker (8), or at least one of the blade edges (14, 15) or the separation edge (17) is configured on a portion of an arcuate edge or is configured overall so as to be arcuate.
12. A tuft-picking device (4) for a brush-making machine (1), the tuft-picking device (4) comprising: a tuft picker (8) that is movable relative to a material box (2), a counter piece (9) that is stationary relative to the movable tuft picker (8), at least one tuft-picking notch (12) on the tuft picker (8) located on a front side (11) thereof that in a use position faces a bristle supply (3) kept ready in the material box (2), and for picking a bristle tuft from the bristle supply (3) and for dispensing a received bristle tuft to the brush-making machine (1) using the at least one tuft-picking notch (12), the tuft picker is movable past the bristle supply (3) and past the counter piece (9) at least up to a dispensing position, the tuft-picking notch (12) has two mutually opposite blade edges (14, 15) that delimit a notch opening (13) of the tuft-picking notch (12) and are oriented transversely to a direction of movement of the tuft picker (12), and the counter piece (9) has a separation edge (17) that faces the tuft picker (8), and the tuft picker (8) has an end side (29) which is oriented transversely to the front side (11) of the tuft picker (8) and which comprises an end face (30) that is delimited by at least one of an end chamfer (31) or an end radius.
13. The tuft-picking device (4) as claimed in claim 12, wherein the at least one end chamfer (31) is at least one of aligned at an angle of 20° to 80° in relation to the end face (30) of the tuft picker (8), has a chamfer width between 0.05 mm and 0.4 mm, or includes chamfer edges (31a) that are rounded with a radius having a length between 0.005 mm and 0.03 mm.
14. A tuft-picking device (4) for a brush-making machine (1), the tuft-picking device (4) comprising: a tuft picker (8) that is movable relative to a material box (2), a counter piece (9) that is stationary relative to the movable tuft picker (8), at least one tuft-picking notch (12) on the tuft picker (8) located on a front side (11) thereof that in the use position faces a bristle supply (3) kept ready in the material box (2), and for picking a bristle tuft from the bristle supply (3) and for dispensing a received bristle tuft to the brush-making machine (1) using the at least one tuft-picking notch (12), the tuft picker is movable past the bristle supply (3) and past the counter piece (9) at least up to a dispensing position, the tuft-picking notch (12) has two mutually opposite blade edges (14, 15) that delimit a notch opening (13) of the tuft-picking notch (12) and are oriented transversely to a direction of movement of the tuft picker (12), the counter piece (9) has a separation edge (17) that faces the tuft picker (8), at least one of a box side (32) of the counter piece (9) that faces the bristle supply (3), or a picker side (33) of the counter piece (9) that faces the tuft picker (8), has at least one of a lateral chamfer (41) or at least one lateral radius, a respective lateral front face (40) of at least one of the box side (32) or the picker side (33) being delimited by the at least one of said lateral chamfer (41) or said lateral radius.
15. The tuft-picking device (4) as claimed in claim 14, wherein at least one of the at least one lateral chamfer (41) on the box side (32) is aligned at an angle of 20° to 80° in relation to the lateral front face (40) of the box side (32) that is adjacent to the lateral chamfer (41), the at least one lateral chamfer (42) on the picker side (33) is aligned at an angle of 20° to 80° in relation to the lateral front face (40) of the picker side (33) that is adjacent to the lateral chamfer (41), the lateral chamfer (41) has a chamfer width between 0.05 mm and 0.4 mm, or chamfer edges (41a) of the lateral chamfer (41) are rounded with a radius having a length between 0.005 mm and 0.03 mm.
16. The tuft-picking device (4) as claimed in claim 14, wherein at least one of the box side (32) of the counter piece (9) that faces the bristle supply (3) is subdivided at least into a first portion (34) and a second portion (35), the separation edge (17) is disposed on one free end (42) of said first portion (34), and the first portion (34) along a longitudinal extent thereof is bent about a first radius (34a) and the second portion (35) along a longitudinal extent thereof is bent about a second radius (35a), wherein the first radius (34a) is bent in a direction counter to the second radius (35a), or the box side (32) of the counter piece (9) that faces the bristle supply (3) is subdivided at least into a first portion (34) and a second portion (35), the separation edge (17) is disposed on one free end (42) of said first portion (34), and the first portion (34) along the longitudinal extent thereof is bent about a first radius (34a) and the second portion (35) has a straight profile.
17. The tuft-picking device (4) as claimed in claim 14, wherein at least one of a surface of at least one blade edge radius (15a) of the blade edges, a blade edge chamfer (21), a blade edge arc (22), a notch edge radius (24a), an end face (30), an end chamfer (31), an end radius, chamfer edges (31a) of at least one chamfer (21, 31), or an internal face (39) of the tuft-picking notch (12) is smoothed to a mean roughness value or surface roughness value Ra of less than 0.1.
18. The tuft-picking device (4) as claimed in claim 14, wherein at least one surface of the counter piece (9) is smoothed to a mean roughness value or surface roughness value Ra of less than 0.1.
19. The tuft-picking device (4) as claimed in claim 14, wherein the tuft-picking notch (12) is an adjustable tuft-picking notch (12), and the tuft-picking device (4) further comprises an adjustment device (37) for adjusting at least one of a notch depth or a cross-sectional geometry of the tuft-picking notch (12).
20. The tuft-picking device (4) as claimed in claim 14, wherein at least one of the at least one tuft-picking notch (12), the at least one blade edge (14, 15), the separation edge (17), at least one chamfer (21, 31, 43) on the tuft picker (8), at least one chamfer on the tuft-picking notch (12), or at least one chamfer on the counter piece (9) is produced by at least one of HSC milling or HSC grinding.
21. The tuft-picking device (4) as claimed in claim 17, wherein smoothed surfaces of the tuft picker (8) are produced or post-machined by polishing by at least one of frictional grinding, flow grinding, plasma polishing, drag grinding, drag finishing, manual polishing, or electrochemical deburring.
22. The tuft-picking device (4) as claimed in claim 14, wherein the tuft picker (8) is an arcuate separator (18) that is pivotable or rotatable about a pivot axis, or a circular tuft-picker disk (19) that is pivotable or rotatable about a pivot axis.
23. A brush-making machine (1) having a material box (2) for supplying a bristle supply (3), and having a tuft-picking device (4) according to claim 1 including the at least one tuft picker (8) for retrieving bristle tufts from the material box (2).
24. A method for producing a tuft picker of a tuft-picking device (4) as claimed in claim 1, comprising at least one of HSC milling or HSC grinding at least one of the at least one tuft-picking notch (12), at least one blade edge chamfer (21), a blade edge arc (22), an end chamfer (31), an end radius, an upper-side picker chamfer, a lower-side picker chamfer (43) on the tuft picker (8), a notch edge radius (24a) of the tuft-picking notch (12), chamfer edges (31a) of at least one chamfer (21, 31, 43) on the tuft picker (8), or an internal face (39) of the tuft-picking notch (12).
25. The method as claimed in claim 24, for producing a tuft picker (8) of a tuft-picking device (4), further comprising producing at least one smooth surface of the tuft picker (8) by at least one of grinding or polishing.
26. The method as claimed in claim 25, wherein a surface of at least one the blade edge radius (15a), the blade edge chamfer (21), the blade edge arc (22), the notch edge radius (24a), the end face (30), the end chamfer (31), the end radius, the chamfer edge (31a) of the at least one chamfer, or an internal face (39) of the tuft-picking notch (12) is at least one of produced or post-machined by the at least one of grinding or polishing.
27. The method as claimed in claim 26, further comprising performing the production or post-machining by at least one of friction grinding, flow grinding, plasma polishing, drag grinding, drag finishing, manual polishing, or electrochemical deburring.
28. A method for producing a counter piece (9) of a tuft-picking device (4) as claimed in claim 1, comprising: at least one of a separation edge radius (17a), a separation edge chamfer (25), a separation edge arc (26), a lateral front face (40), a lateral chamfer (41), a lateral radius or at least one rounded chamfer edge (41a) of a chamfer on the counter piece (9) by at least one of HSC milling or HSC grinding.
29. The method as claimed in claim 28, further comprising producing or post machining at least one smooth surface of the counter piece (9) by at least one of grinding or polishing.
30. The method as claimed in claim 29, wherein a surface of at least one of a separation edge radius (17a), a separation edge chamfer (25), a separation edge arc (26), a lateral front face (40), a lateral chamfer (41), a lateral radius, or at least one chamfer edge (41a) of a chamfer on the counter piece (9) is at least one of produced or post-machined by the at least one of grinding or polishing.
31. The method as claimed in 30, wherein the at least one of production or post-machining is performed by at least one of friction grinding, flow grinding, plasma polishing, drag grinding, drag finishing, manual polishing, or by electrochemical deburring.
32. The method as claimed in claim 24, further comprising using at least one of wet granules, dry granules, porcelain grinding tools, plastics-material grinding tools, ceramic grinding tools, inox chips, copper pins, stainless-steel grinding tools, zirconium balls, micro-finishing grinding tools, plastics-material polishing tools, wet-grinding pastes, polishing pastes, walnut granules, corn granules, or dry-grinding granules as grinding or polishing media.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0075] Exemplary embodiments of the invention are described hereunder in more detail by the figures. To some extent in a very schematic illustration:
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DETAILED DESCRIPTION
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[0114] The brush-making machine 1 illustrated in
[0115] The brush body 7 with the aid of the holding installation 6 can be moved to the position relative to the stuffing tool 5 that is required for stuffing the bristle tufts.
[0116] The tuft-picking device 4 comprises a tuft picker 8 that is movable relative to the material box 2, and a counter piece 9 that is stationary relative to the movable tuft picker 8. Moreover, a material holder 10 which if required can be designed in a manner analogous to the counter piece 9 can be seen on the left side of the material box 2 in
[0117] The tuft picker 8 on the front side 11 thereof that in the use position faces the bristle supply 3 kept ready in the material box 2 has at least one tuft-picking notch 12. For retrieving and singularizing a bristle tuft from the bristle supply 3 and for dispensing a received bristle tuft to the brush-making machine 1, the tuft picker 8 by way of the at least one tuft-picking notch 12 thereof can be moved past the material box 2 and the bristle supply 3 located therein at least up to a dispensing position. The tuft-picking notch 12 has two mutually opposite blade edges 14, 15 which delimit a notch opening 13 of the tuft-picking notch 12 and are oriented transversely to the direction of movement of the tuft picker 8. The counter piece 9 is provided with a separation edge 17 that faces the tuft picker 8.
[0118] As now is highlighted, for example by
[0119] The material box 2 according to
[0120]
[0121] According to
[0122] The blade edge 15 herein is provided with and rounded by way of a blade edge radius 15a, and the rounded separation edge 17 is provided with and rounded by way of a separation edge radius 17a. The blade edge radius 15a and the separation edge radius 17a are in each case oriented transversely to the longitudinal extent of the blade edges 14 and 15 and also of the separation edge 17.
[0123] Said radii 15a and 17a by way of which the blade edges 14 and/or 15 and the separation edge 17 are rounded herein can have a length between 0.005 millimeters and 0.03 millimeters, particularly preferably between 0.0005 and 0.02 millimeters.
[0124] It is worth noting that a surface of the rounded blade edges 14, 15 and a surface of the rounded separation edge 17 are smoothed.
[0125] The smoothed surfaces of the blade edges 14, 15 and of the separation edge 17 herein can have a mean roughness value or a surface roughness value of Ra<0.1, preferably of Ra<0.05, particularly preferably of Ra<0.02.
[0126] According to
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[0128] In order for the length of the blade edges 14, 15 to be reduced, and depending on the exemplary embodiment of the tuft-picking notch 12 according to the invention, a blade edge chamfer 21 and/or a blade edge arc 22 can herein be configured between a flat side 20 of the tuft picker 8 that is oriented transversely to the longitudinal axis of the tuft-picking notch 12 and the respective blade edge 14, 15. The length of the blade edges 14 and/or 15 can be delimited by attaching blade edge chamfers 21 of this type and/or blade edge arcs 22 of this type, this facilitating a more gentle retrieval of bristle filaments 16 from the bristle supply 3 in the material box 2 of the brush-making machine 1.
[0129] In the case of some exemplary embodiments of the tuft-picking notch 12 according to the invention, for example
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[0131] According to the exemplary embodiments of the tuft picker 8 such as the latter is illustrated in
[0132] When viewing
[0133] In order for this length reduction of the separation edge 17 to be achieved, the counter piece 9 has at least one separation edge chamfer 25 that is oriented transversely to the longitudinal extent of the separation edge 17, or at least one separation edge arc 26, in the form of a radius, that is oriented transversely to the longitudinal extent of the separation edge 17, respectively. The separation edge 17 in terms of the length thereof is in this instance delimited both by the separation edge chamfer 25 as well as by the radius 26. According to
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[0135] It is of course possible for the transition between the separation edge 17 and an upper side 27 and a lower side 28 between which the separation edge 17 is disposed to be bridged both by way of separation edge arcs 26 of this type as well as by way of separation edge chamfers 25 of this type. In particular in the use of separation edge chamfers 25 it is possible for chamfer edges of the separation edge chamfers 25 to be rounded, in particular to be provided with radii so as to achieve the transition which is ideally soft and gentle for the bristle filaments 16.
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[0137] An end side 29 that is aligned transversely to the front side 11 of the tuft picker 8 has an end face 30 which, depending on the exemplary embodiment of the tuft picker 8, is delimited by at least one peripheral end chamfer 31.
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[0139] The peripheral end chamfers 31 herein can be aligned at an angle of 20 degrees to 30 degrees in relation to the end face 30 of the tuft picker 8, and have a chamfer width between 0.05 millimeters and 0.4 millimeters.
[0140] According to the exemplary embodiment of a tuft picker 8 as per
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[0142] As has already been explained in the context of the afore-described exemplary embodiments of the tuft picker 8, it is also provided herein that the peripheral lateral chamfers 41 on the box side 32 of the counter piece 9 are aligned at an angle of 20 degrees to 80 degrees in relation to a lateral front face 40 of the box side 32 that is adjacent to the lateral chamfer 41. The peripheral lateral chamfers 41 on the picker side 33 of the counter piece 9 are also aligned at an angle of 20 degrees to 30 degrees in relation to a lateral front face 40 of the picker side 33 of the counter piece 9 that is adjacent to the lateral chamfer 41.
[0143] In the case of the exemplary embodiment of the counter piece 9 according to
[0144] The chamfer width of the lateral chamfers 41 but also of the end chamfers 31 is between 0.05 millimeters and 0.4 millimeters.
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[0147] This means that the separation edge 17 of said counter piece 9 due to the rounding thereof is retracted far, the free end 42 thus being shortened. This to an extent that the entire geometry of the tuft-picking device 4 has to be adapted.
[0148] In comparison, it can be seen by the position of the rounded separation edge 17 of the counter piece 9 according to the invention relative to the measuring tip 36 that a rounded feature of the separation edge 17 is associated with only a minimum change in the dimensions of the counter piece 9 and only a minimum shortening of the free end 42 of the counter piece 9 according to the invention, such that a new design of the tuft-picking device 4 due to the separation edge 17 being rounded is not required.
[0149] Depending on the requirement, the surfaces of the tuft picker 8 that face the material box 2 and also the surfaces of the counter piece 9 that face the tuft picker 8 can also be smoothed. A mean roughness value or surface roughness value Ra of the smoothed surfaces herein can be less than 0.1, preferably less than 0.05, particularly preferably less than 0.02. In principle, all of the surfaces of both the tuft picker 8 as well as of the counter piece can be smoothed in such a manner. It is moreover to be pointed out that also surfaces of the of the blade edge radius 15a, blade edge chamfers 21, of the separation edge radius 17a of the separation edge chamfers 25, of the end chamfers 31 and of the lateral chamfers 41, as well as of the blade edge arcs 22 and of the separation edge arcs 28 as well as radii for rounding the chamfer edges of the blade edge chamfers 21, of the separation edge chamfers 25, of the end chamfers 31 and of the lateral chamfers 41, but also upper-side and lower-side picker chamfers 43 on the tuft picker 8 can be smoothed in such a manner.
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[0155] The tuft picker 8 according to
[0156] The tuft picker 8 according to
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[0169] The tuft-picking notch 12, the blade edges 14 and 15, the separation edge 17 and also all of the chamfers 21, 25, 31 and 41 on the tuft picker 8 on the tuft-picking notch 12 and on the counter piece 9 can be produced by HSC milling and/or HSC grinding. The smooth surfaces of the tuft picker 8, of the counter piece 9, and also the radii for rounding the at least one blade edge 14, 15 and the separation edge 17 are produced or at least post-machined by polishing. This can be performed in particular by friction grinding, flow grinding, plasma polishing, drag grinding, drag finishing and/or manual polishing and/or electrochemical deburring.
[0170] The radii for rounding existing chamfer edges, in particular the chamfer edges 31a, 41a can also be produced or at least post-machined by way of polishing methods of this type, when said chamfer edges are comparatively small.
[0171] The end face 30 on the tuft picker 8, and the lateral front faces 40 on the box side 32 and the picker side 33 of the counter piece 9, the chamfer faces of the end chamfers 31 and of the lateral chamfers 41 as well as surfaces of the chamfer edges 31a and 41a rounded by radii (cf.
[0172] The chamfer faces of the end chamfers 31 and the end faces 30 of the tuft picker 8 according to
[0173] The chamfer faces of the end chamfers 31, the surfaces of the chamfer edges 31a rounded by radii, and the end faces 30 of the tuft picker 8 according to
[0174] The chamfer faces of the lateral chamfers 41, and the lateral front faces 40 of the counter piece 9 according to
[0175] The chamfer faces of the lateral chamfers 41, the surfaces of the rounded chamfer edges 41a and the lateral front faces 40 of the counter piece 9 according to
[0176] In principle, and depending on requirements, each chamfer and each surface, in particular those which come into contact with bristle filaments 16, of the tuft picker 8 and of the counter piece 9 can be smoothed.
[0177] At least the surface of the front side 11 of the tuft picker 8, the surfaces of the chamfers 21 and 25, as well as the surfaces of the radii 22 and 26 on the tuft picker 8, as well as the rounded chamfer edges by way of which the chamfers 21 and 25 can be delimited, are produced and/or post-machined by grinding and/or polishing.
[0178] The production or post-machining of at least said smooth surfaces of the tuft picker 8 and also of the counter piece can be performed specifically by friction grinding, flow grinding, plasma polishing, drag grinding, drag finishing and/or manual polishing and/or electrochemical deburring.
[0179] Wet and/or dry granules, porcelain grinding tools, plastics-material grinding tools, ceramic grinding tools, inox chips, copper pins, stainless-steel grinding tools, zirconium balls, micro-finishing grinding tools, plastics-material polishing tools, wet-grinding pastes, polishing pastes, walnut granules, corn granules, and/or dry-grinding granules are/is used as grinding or polishing means.
[0180] A run-in chamfer 44 for dispensing the bristle filaments 16 to the stuffing tool 5 can be seen at the lower end of the counter piece 9 depicted in
[0181] As an improvement in the sector of brush manufacturing the tuft-picking device 4 is inter alia provided, said bundle-picking device 4 comprising the tuft picker 8 that is movable relative to the material box 2 of the brush-making machine 1, said tuft picker 8 on the front side 11 thereof that in the use position faces the bristle supply 3 kept ready in the material box 2 having at least one tuft-picking notch 12. The tuft-picking notch 12 comprises has two mutually opposite blade edges 14, 15 that delimit the notch opening 13 of the tuft-picking notch 12 and are oriented transversely to the direction of movement of the tuft picker 8. The counter piece 9 that is provided with the separation edge 17 that faces the tuft picker 8 is also part of the tuft-picking device 4. In order for an ideally gentle retrieval of bristle filaments 16 from the bristle supply 4 to be enabled, at least one of the two blade edges 14, 15 and/or the separation edge 17 is rounded.
LIST OF REFERENCE SIGNS
[0182] 1 Brush-making machine [0183] 2 Material box [0184] 3 Bristle supply [0185] 4 Tuft-picking device [0186] 5 Stuffing tool [0187] 6 Holding device [0188] 7 Brush body [0189] 8 Tuft picker [0190] 9 Counter piece [0191] 10 Material holder [0192] 11 Front side of 8 [0193] 12 Tuft-picking notch [0194] 13 Notch opening [0195] 14 Blade edge [0196] 15 Rear blade edge [0197] 15a Blade edge radius [0198] 16 Bristle filament [0199] 17 Separation edge [0200] 17a Separation edge radius [0201] 18 Arcuate separator [0202] 19 Tuft-picking disk [0203] 20 Flat side of 8 [0204] 21 Blade edge chamfer [0205] 22 Blade edge arc [0206] 23 Run-in ramp [0207] 24 Notch edge [0208] 24a Notch edge radius [0209] 25 Separation edge chamfer [0210] 26 Separation edge arc [0211] 27 Upper side of 9 [0212] 28 Lower side of 9 [0213] 29 End side [0214] 30 End face [0215] 31 End chamfer on 30 [0216] 31a Chamfer edge on 31 [0217] 32 Box side of 9 [0218] 33 Picker side of 9 [0219] 34 First portion of 32 [0220] 34a First radius [0221] 35 Second portion of 32 [0222] 35a Second radius [0223] 36 Measuring tip [0224] 37 Adjustment device [0225] 38 Adjustment plate [0226] 39 Internal face of 12 [0227] 40 Lateral front face on 32, 33 [0228] 41 Lateral chamfer on 32, 33 [0229] 41a Chamfer edge on 41 [0230] 42 Free end of 34 [0231] 43 Picker chamfer [0232] 44 Run-in chamfer on 9