METHODS FOR WASTEWATER TREATMENT
20210331956 ยท 2021-10-28
Assignee
Inventors
Cpc classification
B01F33/811
PERFORMING OPERATIONS; TRANSPORTING
B01F25/31331
PERFORMING OPERATIONS; TRANSPORTING
Y02W10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01F23/231265
PERFORMING OPERATIONS; TRANSPORTING
B01F23/23121
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method for treating wastewater containing organic contaminants is disclosed. Wastewater containing organic contaminants is fed into an outer pipe of a pipe-in-pipe assembly, wherein the outer pipe concentrically surrounds an inner pipe. Oxygen is fed into the inner pipe which is rotatably mounted and is provided with openings, thereby to provide different sizes of oxygen bubbles to the outer pipe. The oxygen is dispersed into an annular portion between the outer pipe and the inner pipe thereby contacting the wastewater with oxygen; and the thus treated wastewater is collected. The inner pipe may be a tunable membrane material, and the outer pipe may have a biocatalyst material present on its inner surface.
Claims
1. A method for treating wastewater containing organic contaminants comprising the steps: a) Feeding wastewater containing organic contaminants into an outer pipe of a pipe-in-pipe assembly, wherein the outer pipe concentrically surrounds an inner pipe; b) Feeding oxygen into the inner pipe which is rotatably mounted and is provided with openings, thereby to provide different sizes of oxygen bubbles to the outer pipe; c) Dispersing the oxygen into an annular portion between the outer pipe and the inner pipe thereby contacting the wastewater with oxygen; and d) Collecting the treated wastewater.
2. The method as claimed in claim 1 wherein the openings comprise openings of different sizes.
3. The method as claimed in 1 wherein the feed of the wastewater and the feed of the oxygen cause the inner pipe to rotate.
4. The method as claimed in claim 1 wherein a plurality of nano-mixers is provided on an outer wall of the inner pipe.
5. The method as claimed in claim 1 wherein the nano-mixers are nozzles having an inner injection tube surrounded by an outer nozzle casing.
6. The method as claimed in claim 1 wherein oxygen provided to the inner pipe passes through the nano-mixers into the annular portion between the inner pipe and the outer pipe.
7. The method as claimed in claim 1 wherein the nano-mixers are positioned to impart swirl to the oxygen.
8. The method as claimed in claim 1 wherein a plurality of pipe-in-pipe assemblies are connected in series.
9. The method as claimed in claim 1 further comprising a gas-liquid-solid separator in fluid communication with the series of pipe-in-pipe assemblies.
10. The method as claimed in claim 9 wherein the gas-liquid-solid separator separates oxygen, treated wastewater and sludge.
11. The method as claimed in claim 10 wherein the separated oxygen is recycled to feed into the inner pipe.
12. The method as claimed in claim 11 wherein the oxygen is a mixture comprising fresh oxygen and recycled oxygen.
13. The method as claimed in claim 1 wherein the wastewater and oxygen are fed co-currently or counter-currently.
14. The method as claimed in claim 1 further comprising providing additional treatments to the treated wastewater.
15. A method for treating wastewater containing organic contaminants comprising the steps: a) Feeding wastewater containing organic contaminants into an outer pipe of a pipe-in-pipe assembly, wherein the outer pipe concentrically surrounds an inner pipe wherein the inner pipe has means for dispersing oxygen into the outer pipe and wherein the inner pipe comprises a membrane material; b) Feeding oxygen to the inner pipe; c) Dispersing the oxygen into an annular portion between the outer pipe and the inner pipe thereby contacting the wastewater with oxygen; and d) Collecting the treated wastewater.
16. The method as claimed in claim 15 wherein a plurality of pipe-in-pipe assemblies are connected in series.
17. The method as claimed in claim 15 further comprising a gas-liquid-solid separator in fluid communication with the series of pipe-in-pipe assemblies.
18. The method as claimed in claim 17 wherein the gas-liquid-solid separator separates oxygen, treated wastewater and sludge.
19. The method as claimed in claim 18 wherein the separated oxygen is recycled to feed into the inner pipe.
20. The method as claimed in claim 19 wherein the oxygen is a mixture comprising fresh oxygen and recycled oxygen.
21. The method as claimed in claim 15 wherein the wastewater and oxygen are fed co-currently or counter-currently.
22. The method as claimed in claim 15 wherein the membrane material is tunable to provide different bubble sizes of oxygen.
23. The method as claimed in claim 15 further comprising providing additional treatments to the treated wastewater.
24. The method as claimed in claim 15 wherein the membrane material is selected from the group consisting of fluorinated hydrocarbon polyethers, polysiloxanes, silicone oils, fluorinated polysiloxanes, fluorinated polysiloxane copolymer with alkyl methacrylates, high density polyethylene, silicate zeolite, polytetrafluorethylene on nickel foam support, silicon oil immobilized in polytetrafluorethylene, nickel/ytrria stabilized zirconia/silicate membranes, and polytetrafluorethylene coated fiberglass cloth.
25. A method for treating wastewater containing organic contaminants comprising the steps: a) Feeding wastewater containing organic contaminants into an outer pipe of a pipe-in-pipe assembly, having an interior surface and an exterior surface wherein the interior surface is coated with an immobilized biocatalyst layer and wherein the outer pipe concentrically surrounds an inner pipe wherein the inner pipe has means for dispersing oxygen into the outer pipe; b) Feeding oxygen into the inner pipe; c) Dispersing the oxygen into an annular portion between the outer pipe and the inner pipe thereby contacting the wastewater and immobilized biocatalyst layer with oxygen; and d) Collecting the treated wastewater.
26. The method as claimed in claim 25 wherein the biocatalyst layer facilitates a reaction between organic contaminants and oxygen.
27. The method as claimed in claim 25 wherein a plurality of pipe-in-pipe assemblies are connected in series.
28. The method as claimed in claim 25 further comprising a gas-liquid-solid separator in fluid communication with the series of pipe-in-pipe assemblies.
29. The method as claimed in claim 26 wherein the gas-liquid-solid separator separates oxygen, treated wastewater and sludge.
30. The method as claimed in claim 27 wherein the separated oxygen is recycled to feed into the inner pipe.
31. The method as claimed in claim 28 wherein the oxygen is a mixture comprising fresh oxygen and recycled oxygen.
32. The method as claimed in claim 25 wherein the wastewater and oxygen are fed co-currently or counter-currently.
33. The method as claimed in claim 25 further comprising providing additional treatments to the treated wastewater.
34. The method as claimed in claim 25 wherein the biocatalyst layer is formed by the immobilization of cells on the inner surface of the outer pipe.
35. The method as claimed in claim 34 wherein the immobilization is within porous matrices selected from the group consisting of porous polymers selected from the group consisting of agar, alginate, carrageenan, polyacrylamide, chitosan, porous metal screens, polyurethane, silica gel, polystyrene and cellulose triacetate.
36. The method as claimed in claim 29 further comprising recovering carbon dioxide from the separator.
37. The method as claimed in claim 36 wherein the recovered carbon dioxide is used in food, beverage, medical, pharmaceutical, and aquaculture processes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
DETAILED DESCRIPTION OF THE INVENTION
[0047] The present invention provides a secondary biological wastewater treatment unit that comprises a pipe-in-pipe design. This unit is compact in design thereby reducing the footprint needed for installation. In addition, the unit of the invention is modular and movable and therefore has increased usability and versatility of use. The unit of the invention provides intensified wastewater treatment. All of these factors provide a wastewater treatment unit that has a lower CAPEX as well as lower OPEX for the plant. The unit according to the invention can be places on a trailer or truck and may be moved next to or near the source of organic or chemical waste. In most petrochemical plants, refineries and chemical units, a concentrated form of organic or chemical waste, generally concentrated chemical solvent based waste, is generated which is then discharged into interceptors, needed to prevent discharge (often unlawful discharge) into and pollution of natural bodies of water. The concentrated waste is diluted with fresh water in the interceptor and is then discharged to chemical waste drains that ultimately connect to a wastewater treatment or collection facility. This type of arrangement requires a large amount of fresh water to be consumed in diluting, moving and collecting the concentrated waste. The design of the units according to the invention provides portability and modularity that allow the units to be parked or otherwise placed right at the source of the concentrated waste. Treatment can then be carried out with greater efficiency and much less use of water, i.e. much of the water needed for dilution, transport and collection needed in standard wastewater treatment facilities can be eliminated.
[0048] The invention will be described in greater detail with reference to the drawing figures.
[0049] In operation, the block 100 functions as follows. Wastewater 40 rich in organic matter to be treated is introduced to the annular space of the outer pipe 20 surrounding the inner pipe 30 of the component 10a. The wastewater 40 is introduced under slight positive pressure, e.g. 1.5-3 barg. The wastewater 40 may be pumped through a pump, such as centrifugal pump, or other suitable device designed to handle this type of fluid at such pressures. The oxygen 50 may be composed of fresh oxygen from a fresh oxygen source (not shown) mixed with oxygen from the recycle oxygen stream 80 produced in the separator 70. By recycling at least a portion of the oxygen, the overall fresh oxygen burden needed for operation is reduced and the oxygen utilization efficiency is increased. This leads to greater system efficiency and overall improvements to both CAPEX and OPEX for the system of the invention.
[0050] As shown in
[0051] The outer pipe 20 and the inner pipe 30 may be made of PVC pipe or any other suitable plastic or metal pipe. The inner pipe 30 is mounted within the interior of outer pipe 20 in a manner that allows rotation of the inner pipe 30 in order to enable to optimal dispersion. The inner pipe 30 is provided with opening 35 through which the oxygen is dispersed into the wastewater in the annular space of the outer pipe 20. The openings 35 are precisely designed so that the oxygen is dispersed in small, controlled bubbles and to provide optimal oxygen dispersion to the wastewater being treated. In addition, as noted, the inner pipe 30 is mounted as to rotate within outer pipe 20. The energy needed to cause the rotation of the inner pipe 30 is obtained from the flow of the wastewater 40 and the oxygen 5. More specific configurations of the inner pipe 30 can be designed to facilitate the rotation, one such configuration being shown in more detail in
[0052] As shown in
[0053] The separator 70 separates any unreacted oxygen which can then be recycled to the system as recycled oxygen 80. In addition, the separator separates sludge from the wastewater as sludge stream 74. The sludge can also be recycled or discarded or a combination thereof. Once the oxygen and sludge have been separated, what remains is treated water stream 72. The treated water stream can be further treated, such as through another pipe-in-pipe assembly if required and in the end can be discharged as fully treated water to a nearby water stream or surface water body.
[0054]
[0055]
[0056] In operation, the block 400 functions as follows. Wastewater 440 rich in organic matter to be treated is introduced to the annular space of the outer pipe 420 surrounding the inner pipe 430 of the component 410a. The wastewater 440 is introduced under slight positive pressure, e.g. 1.5-3 barg. The wastewater 440 may be pumped through a pump, such as centrifugal pump, or other suitable device designed to handle this type of fluid at such pressures. The oxygen 450 may be composed of fresh oxygen from a fresh oxygen source (not shown) mixed with oxygen from the recycle oxygen stream 480 produced in the separator 470. By recycling at least a portion of the oxygen, the overall fresh oxygen burden needed for operation is reduced and the oxygen utilization efficiency is increased. This leads to greater system efficiency and overall improvements to both CAPEX and OPEX for the system of the invention.
[0057] As shown in
[0058] The outer pipe 420 and the inner pipe 430 may be made of PVC pipe or any other suitable plastic or metal pipe. The inner pipe 430 is provided as a tunable membrane 435 through which the oxygen is dispersed into the wastewater in the annular space of the outer pipe 420. The membrane 435 is precisely designed so that the oxygen is dispersed in small, controlled bubbles and to provide optimal oxygen dispersion to the wastewater being treated. The membrane 435 is made of a tunable porous material, for example, a hydrophobic material, and is designed to provide different sized bubbles of oxygen in order to optimize the dispersion of oxygen into the wastewater. The determination of bubbly size is dependent on the requirements for treatment of the wastewater. The tunability of the membrane 435 provides flexibility and versatility to the system. By providing optimal bubble size, the dispersion of oxygen into the wastewater can be increased which also increases the efficiency of the system. The combination of the pipe-in-pipe components 410 along the tunable membrane 435 improves overall reaction performance and minimizes transfer effects.
[0059] As shown in
[0060] The separator 470 separates any unreacted oxygen which can then be recycled to the system as recycled oxygen 480. In addition, the separator separates sludge from the wastewater as sludge stream 474. The sludge can also be recycled or discarded or a combination thereof. Once the oxygen and sludge have been separated, what remains is treated water stream 472. The treated water stream can be further treated, such as through another pipe-in-pipe assembly if required and in the end can be discharged as fully treated water to a nearby water stream or surface water body.
[0061]
[0062] In operation, the block 600 functions as follows. Wastewater 640 rich in organic matter to be treated is introduced to the annular space of the outer pipe 620 surrounding the inner pipe 630 of the component 610a. The wastewater 640 is introduced under slight positive pressure, e.g. 1.5-3 barg. The wastewater 640 may be pumped through a pump, such as centrifugal pump, or other suitable device designed to handle this type of fluid at such pressures. The oxygen 650 may be composed of fresh oxygen from a fresh oxygen source (not shown) mixed with oxygen from the recycle oxygen stream 680 produced in the separator 670. By recycling at least a portion of the oxygen, the overall fresh oxygen burden needed for operation is reduced and the oxygen utilization efficiency is increased. This leads to greater system efficiency and overall improvements to both CAPEX and OPEX for the system of the invention.
[0063] As shown in
[0064] The outer pipe 620 and the inner pipe 630 may be made of PVC pipe or any other suitable plastic or metal pipe. The inner pipe 630 is provided with means through which the oxygen is dispersed into the wastewater in the annular space of the outer pipe 620. This means can be any means that provides for good dispersion of the oxygen, such as opening or holes formed through the inner pipe 640, or manufacturing the inner pipe 640 out of a porous material, such as a porous membrane material, etc. The means are precisely designed so that the oxygen is dispersed in small, controlled bubbles that provide optimal oxygen dispersion to the wastewater being treated. By controlling and optimizing the oxygen bubbles dispersed to the wastewater, the efficiency of the system can be increased. The inner surface of the outer pipe 620 is coated with an immobilized biocatalyst layer 635. The biocatalyst layer 635 helps to intensify the reactions that convert organic compounds contained in the wastewater into carbon dioxide. This carbon dioxide can be recovered and used in a variety of applications. The intensification of these reactions increases the efficiency of the wastewater treatment. The combination of the pipe-in-pipe components 610 along the use of the immobilized biocatalyst layer 635 improves overall reaction performance and minimizes transfer effects.
[0065] As shown in
[0066] The separator 670 separates any unreacted oxygen which can then be recycled to the system as recycled oxygen 680. In addition, the separator separates sludge from the wastewater as sludge stream 674. The sludge can also be recycled or discarded or a combination thereof. Once the oxygen and sludge have been separated, what remains is treated water stream 672. The treated water stream can be further treated, such as through another pipe-in-pipe assembly if required and in the end can be discharged as fully treated water to a nearby water stream or surface water body.
[0067] The wastewater treatment system of the invention uses pipe-in-pipe assemblies as shown in
[0068] As noted above the wastewater system of the invention provides a number of advantages. The pipe-in-pipe assemblies used in the invention can be constructed from low cost materials, such a PVC pipe. Further, the assemblies are modular and easy to move and position, making system design more adaptable and easier to optimize for particular wastewater environments. Further, the use of an inner pipe that rotates and the use of specific dispersion apparatus, such as the 3D nano mixer provide for optimum, oxygen dispersal into the wastewater. In addition, the use of a tunable membrane provides for optimum, oxygen dispersal into the wastewater. The use of an immobilized catalyst layer intensifies the organic compound reactions and therefore provides higher oxygen dispersal into the wastewater. In all of the embodiments, the invention provides higher oxygen utilization and therefore greater efficiency. All of these advantages help to lower the CAPEX and OPEX of the system.
[0069] The invention has been described above by reference to individual embodiments to more clearly delineate the operation and advantages provided by each embodiment. However, the invention is not so limited and may include combinations of the separate embodiments. For example, the embodiment utilizing a tunable membrane at the inner pipe may also be mounted to facilitate rotation of the inner pipe (on include openings therethrough) and thereby provide the advantages discussed above with respect to rotation. In a further example, the tunable biocatalyst layer can be used along with the rotation of the inner pipe or the tunable membrane or both. Other combinations will be apparent to those skilled in the art and are included in this invention.
[0070] It is anticipated that other embodiments and variations of the present invention will become readily apparent to the skilled artisan in the light of the foregoing description, and it is intended that such embodiments and variations likewise be included within the scope of the invention as set out in the appended claims.