LAMP COMPONENT FORMING A LAMP HAVING A LARGE EMISSION ANGLE, LAMP AND METHOD FOR MANUFACTURING SUCH A LAMP COMPONENT
20210332968 · 2021-10-28
Assignee
Inventors
- Simon Cerv (Dornbirn, AT)
- Patrik Gassner (St. Gerold, AT)
- Gerald Ladstätter (Klaus, AT)
- Bogna Ludwiczak-Osterloher (Scheidegg, DE)
- Andreas Machate (Wangen im Allgäu, DE)
Cpc classification
F21V5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B6/0053
PHYSICS
G02B6/0038
PHYSICS
B29C48/12
PERFORMING OPERATIONS; TRANSPORTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C48/09
PERFORMING OPERATIONS; TRANSPORTING
F21S4/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/0016
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C48/22
PERFORMING OPERATIONS; TRANSPORTING
B29C48/16
PERFORMING OPERATIONS; TRANSPORTING
B29C48/022
PERFORMING OPERATIONS; TRANSPORTING
B29L2031/003
PERFORMING OPERATIONS; TRANSPORTING
F21S4/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V15/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C48/22
PERFORMING OPERATIONS; TRANSPORTING
F21S4/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The lamp component (1) has: a source region (2) to receive a LED light source (10), a light output surface (4) to output light, a light orienting element (6) to orient the received light towards the light output surface (4), and a housing to position the light orienting element (6) with respect to the source region (2), with a housing sidewall to let light pass through it. The light orienting element (6) i) deflects a fraction of the light towards the light output surface (4) so as to produce direct light, and ii) it refracts a fraction of the light towards the at least one housing sidewall so as to produce indirect light. The light orienting element (6) is formed by a first extruded part extending in an extrusion direction. The housing is formed by a second extruded part extending in the extrusion direction.
Claims
1. A lamp component (1), for forming a lamp (101) so as to provide ambient light in a room, the lamp component (1) having at least: a source region (2) configured to receive at least one LED light source (10); a light output surface (4) configured to output light out of the lamp component (1); a light orienting element (6) configured to receive light from the source region (2) and to orient the received light towards the light output surface (4); and a housing (8) configured to define the position of the light orienting element (6) with respect to the source region (2), the housing (8) having at least one housing sidewall (14) configured to let light pass through it; wherein the light orienting element (6) is configured i) to deflect a fraction of the light towards the light output surface (4) so as to produce direct light, and ii) to refract a fraction of the light towards the at least one housing sidewall (14) so as to produce indirect light; wherein the light orienting element (6) is formed by a first extruded part extending in an extrusion direction (X); and wherein the housing (8) is formed by a second extruded part extending in the extrusion direction (X).
2. The lamp component (1) according to claim 1, wherein the first extruded part and the second extruded part are formed by a co-extruded part.
3. The lamp component (1) according to claim 1, wherein the light orienting element (6) has a reflection layer (20) that is arranged to deflect a fraction of the light towards the light output surface (4), the reflection layer (20) being either a layer of the first extruded part or a separate layer attached to the first extruded part.
4. The lamp component (1) according to claim 1, wherein the light orienting element (6) is made of a light-diffusing material, which is advantageously selected in the group consisting of: a polycarbonate (PC), a polymethyl-methacrylate (PMMA) and a polyamide (PA), the light-diffusing material comprising a diffusing component.
5. The lamp component (1) according to claim 1, wherein the light orienting element (6) is configured i) to deflect a major fraction of the light towards the light output surface (4), and ii) to refract a minor fraction of the light towards the at least one housing sidewall (14), such that the ratio of the direct light onto the indirect light ranges from 60/40 to 80/20.
6. The lamp component (1) according to claim 1, wherein the light orienting element (6) comprises two lateral portions (22) arranged between the source region (2) and the light output surface (4), the lateral portions (22) being arranged to generally diverge from each other towards the light output surface (4).
7. The lamp component (1) according to claim 6, wherein at least one lateral portion (22) extends parallel to the extrusion direction (X), at least one lateral portion (22) generally having a flat planar shape.
8. The lamp component (1) according to claim 6, wherein the light orienting element (6) further comprises a linking part (26), which is arranged to link the lateral portions (22) with each other, the linking part (26) being integral with the lateral portions (22).
9. The lamp component (1) according to claim 8, wherein the linking part (26) generally has a flat rounded shape in cross section, the flat rounded shape being concave with respect to the source region (2).
10. The lamp component (1) according to claim 1, wherein the light orienting element (6) further comprises at least two upstream portions (30), the upstream portions (30) extending in the extrusion direction (X) and on both sides of the source region (2), each upstream portion (30) having the general shape of a prism configured to deflect light away from the light output surface (4).
11. The lamp component (1) according to claim 1, wherein the housing (8) further has a housing front wall (18), the housing front wall (18) defining the light output surface (4), the housing front wall (18) being one-piece with the at least one housing sidewall (14).
12. The lamp component (1) according to claim 1, wherein the housing (8) is made of a transparent material, which is selected in the group consisting of: a polycarbonate (PC), a polymethyl-methacrylate (PMMA) and a polyamide (PA).
13. The lamp component (1) according to claim 1, wherein the source region (2) includes at least one crosswise region (2.1) extending across the extrusion direction (X).
14. The lamp component (1) according to claim 13, wherein the at least one crosswise region (2.1) is located at a front end or at a rear end of the lamp component (1), the LED light source (10) may be configured to receive a LED support (12), on which a plurality of LEDs are supported so as to face a crosswise section (6.2) of the light orienting element (6) when the lamp (51) is in an assembled state.
15. The lamp component (1) according to claim 1, wherein the lamp (51) further comprises at least one cover (54) arranged at the front end or rear longitudinal end of the housing (8), the at least one cover (54) being configured to surround the at least one crosswise region (2.1).
16. The lamp component (1) according to claim 1, wherein the lamp component (1) further comprises a holder (17) configured to allow holding of the lamp component (1) by a dedicated element, e.g. by suspension cables (52)
17. The lamp component (1) according to claim 16, wherein the holder (17) extends along part or all of the length of the lamp component (1) in the extrusion direction (X).
18. The lamp component (1) according to claim 1, wherein the housing (8) is composed of different walls including a housing front wall (18), housing sidewalls (14) and housing upstream walls (19).
19. The lamp component (1) according to claim 1, wherein the lamp component (1) further includes struts (8.6) extending between the housing (8) and the light orienting element (6) so as to mutually support and hold them and to stiffen the lamp component (1).
20. The lamp component (1) according to claim 1, wherein the lamp component (1) further includes a light diffusing sheet (23), a lens and/or a reflector located in a gap between the light orienting element (6) and the housing (8).
21. The lamp component (1) according to claim 1, wherein the lamp component (1) further includes an outer sheet made of a thin layer of a transparent or translucent material and covering part or all of the outer surface of the housing (8).
22. The lamp component (1) according to claim 1, wherein the housing (8) and the light orienting element (6) is comprised of several different elements and/or sections with respective optical properties.
23. A lamp (101) for providing ambient light in a room, the lamp (101) comprising at least one lamp component (1) according to claim 1, the lamp (101) further comprising at least one LED light source (10) arranged in the source region (2) such that the lamp (101) has an emission angle of between 270 and 360 degrees.
24. A manufacturing method (501), for manufacturing a lamp component (1) for forming a lamp (101) having an emission angle of between 270 and 360 degrees so as to provide ambient light in a room, wherein the manufacturing method (501) comprises at least: forming (502) a light orienting element (6) by extruding a first extruded part extending in an extrusion direction (X); providing a source region (2) configured to receive at least one LED light source (10), the light orienting element (6) being configured: i) to receive light from the source region (2) of the lamp component (1) and ii) to orient the received light towards a light output surface (4); forming (504) a housing (8) by extruding a second extruded part extending in the extrusion direction (X), the first extruded part and the second extruded part being advantageously formed by a co-extruded part, wherein the housing (8) is configured to define the position of the light orienting element (6) with respect to the source region (2), and the housing (8) has at least one housing sidewall (14) configured to let light pass through it; and constructing (506) the light output surface (4) to output light out of the lamp component (1), such that the light orienting element (6) i) deflects a first fraction of the light towards the light output surface (4) so as to produce direct light, and ii) refracts a second fraction of the light towards the at least one housing sidewall (14) so as to produce indirect light.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
[0098]
[0099]
[0100]
DETAILED DESCRIPTION
[0101] Exemplary embodiments will now be described with reference to the exemplary drawings, in which like reference signs refer to like parts or features. The described embodiments, aspects and drawings shall not be used to limit the scope or construction of the appended claims.
[0102]
[0103] Source region 2 is configured to receive a LED light source 10. Source region 2 receives a LED support 12, which supports LED light source 10. LED support 12 may be an extruded part. LED support 12 may include a supporting plate 13. LED light source 10 may be arranged in source region 2 such that lamp 101 has a large emission angle of about 270 degrees.
[0104] Light output surface 4 is configured to output light out of lamp component 1. When lamp 101 is installed for example on a non-illustrated ceiling of a room, light output surface 4 may be the lowest surface of lamp component 1. Lamp 101 may further include a non-illustrated fastening member configured to fasten the lamp to the ceiling of the room.
[0105] As illustrated on
[0106] Light orienting element 6 is configured to receive light from source region 2, hence from LED light source 10 when lamp component 1 is assembled into lamp 101. Further, light orienting element 6 is configured to orient the received light within lamp component 1 and towards the light output surface 4, as will be hereafter detailed in relation to
[0107] Housing 8 is configured to define the position of light orienting element 6 with respect to source region 2. Housing 8 helps to properly position light orienting element 6 with respect to source region 2. In the example of
[0108] Further, housing 8 has a housing front wall 18. Housing front wall 18 defines light output surface 4. Housing front wall 18 is herein one-piece with both housing sidewalls 14. Light orienting element 6 is located inside housing 8. Housing 8 also surrounds, hence protects, the other parts of lamp 101 or lamp component 101, in particular LED light source 10 and light orienting element 6.
[0109] Light orienting element 6 is configured to deflect a fraction, e.g. a major fraction, i.e. more than 50%, of the light received from source region 2 towards light output surface 4 so as to produce direct light 1.1. Further, light orienting element 6 is configured to refract a fraction, e.g. a minor fraction, i.e. less than 50%, of the light received from source region 2 towards both housing sidewalls 14 so as to produce indirect light 1.2.
[0110] For example, the ratio of the direct light onto the indirect light may be about 70/30. On
[0111] Light orienting element 6 is formed by a first extruded part, which extends in an extrusion direction X. Likewise, housing 8 is formed by a second extruded part, which extends in extrusion direction X. In the example of
[0112] Lamp component 1 and lamp 101 are symmetric about a plane defined by extrusion direction X and by a symmetry direction Y that is orthogonal to extrusion direction X. Accordingly, source region 2, light output surface 4, light orienting element 6, housing 8, LED light source 10 and LED support 12 are also symmetric about plane X-Y. Lamp component 1 may be sized at any desired length along extrusion direction X, the desired length depending on the intended use of lamp 101.
[0113] Housing sidewalls 14 respectively comprise elongate prisms 15 that extend in extrusion direction X. Elongate prisms 15 are located on a respective inner face of housing sidewalls 14, hence of housing 8. Elongate prisms 15 are one-piece with the extruded part that forms housing 8.
[0114] Elongate prisms 15 may help deflecting upwards or downwards the flat light rays that arrive onto housing sidewalls 14 under a 0-degree angle with respect to the ceiling of the room.
[0115] Light orienting element 6 and housing 8 are made of two different materials. Light orienting element 6 may be made of a light-diffusing material, for example of polycarbonate (PC), a polymethyl-methacrylate (PMMA) and a polyamide (PA), the light-diffusing material may advantageously comprise a diffusing component. The diffusing component may for example be the component sold under the trademark Diffusor Pearl®. Light orienting element 6 may deflect a significant fraction of the incident light towards light output surface 4. Housing 8 may be transparent and made for example of PMMA.
[0116] Light orienting element 6 fulfils the function of a translucent reflector. Light orienting element 6 further has a reflection layer 20 that is arranged to deflect a fraction of the light towards the light output surface 4, as illustrated in particular in
[0117] Light orienting element 6 comprises two lateral portions 22, which are arranged between source region 2 and light output surface 4. Lateral portions 22 are arranged to generally diverge from each other towards light output surface 4. Lateral portions 22 extend parallel to extrusion direction X. Each one of lateral portions 22 has a flat, planar shape, thus forming a lateral wall of light orienting element 6. Each one of lateral portions 22 may have a thickness ranging from 1 mm to 4 mm.
[0118] Light orienting element 6 further comprises a linking part 26, which is arranged to link lateral portions 22 to each other. Linking part 26 is one-piece with lateral portions 22. Linking part 26 generally has a flat rounded shape that is concave with respect to source region 2, i.e. that is bulging towards source region 2.
[0119] Linking part 26 helps to increase the proportion of indirect light as it deflects a part of the incident light, in particular via the portions of linking part 26 that connect to lateral portions 22, as illustrated on
[0120] Further, light orienting element 6 comprises two upstream portions 30. Upstream portions 30 extend in extrusion direction X and on both sides of source region 2. Each upstream portion 30 has the general shape of a prism, which is configured to deflect light away from light output surface 4, as illustrated on
[0121] Each upstream portion 30 may help deflect upwards or downwards the incident light rays that arrive onto light orienting element 6 under about a 0-degree angle with respect e.g. to the ceiling of the room. Such 0-degree or flat light rays are for example represented on
[0122] Each upstream portion 30 contributes to the production of indirect light and to the enhancement of the uniformity of the light distribution of the light coming from the side regions of lamp 101 (right and left-hand sides on
[0123] Besides, lamp component 1 further comprises an output device 36 that is arranged between light orienting element 6 and light output surface 4. Output device 36 is configured to scatter light exiting from lamp component 1. Output device 36 includes a plate equipped with prisms configured for scattering incident light.
[0124]
[0125] As illustrated on
[0126] Like lamp component 1 of
[0127] Lamp 101 of
[0128] Lamp 101 of
[0129] On
[0130] Lamp component 1 of
[0131] Intermediate portion 44 is configured to connect upstream portion 40 to downstream portion 42. Intermediate portion 44 generally has a U-shaped cross-section. Upstream portion 40 and downstream portion 42 generally have a flat cross-section. Upstream portion 40 has planar faces.
[0132] A downstream face of downstream portion 42 is ripples in order to output light via several ribs or grooves 46. The width of the ribs 46 increases progressively as a function of the distance of the ribs 46 to source region 2, herein also to symmetry direction Y. In the example of
[0133] The ribs 46 define a series of prisms that deflect light and output it out of downstream face of the downstream portion 44. Since ribs 46 have an increasing width, the light can be evenly distributed over the downstream face of downstream portion 44. The width of a rib 46 may be measured along downstream portion 44 in a plane orthogonal to the extrusion direction X (e.g. plane of
[0134] Besides, lamp component 1 of
[0135] Lamp component 1 of
[0136] Further, lamp component 1 of
[0137] As represented on
[0138]
[0142] Lamp component 1 may be manufactured to be sized at any desired length along extrusion direction X, the desired length depending on the intended use of lamp 101.
[0143]
[0144] For example, as visible in
[0145] Like lamp component 1 of
[0146] Across extrusion direction X lamp component 1 has a rectangular cross-section. In the example of
[0147] Like light orienting element 6 of
[0148] Like housing 8 of
[0149] Like light orienting element 6 of
[0150] Like in the lamp component 1 of
[0151] In the example of
[0152] Lamp component 1 of
[0153] In the example of
[0154] When lamp 51 of
[0155] As a result of LEDs 10.2 facing crosswise section 6.2, the number of LEDs required to spread light throughout lamp component 1 may be reduced with respect to embodiments like the ones illustrated in
[0156] According to a non-illustrated embodiment, the lamp component may have a source region including only one crosswise region that extends across the extrusion direction. The lamp including such a lamp component may comprise only one LED light source that is mounted so as to face the crosswise section.
[0157] Furthermore, lights component 1 of
[0158] Besides, lamp 51 of
[0159] As visible in particular in
[0160] Holder 17 may extend along part or all of the length of lamp component 1 in extrusion direction X. Holder 17 may be an extruded part. In the example of
[0161] Holder 17 may define a longitudinal channel or groove for receiving suspension holders 56. Holder 17 may be partly located in the space surrounded by light orienting element 6. Thus, holder 17 and/or suspension holders 56 may protrude only slightly out of housing 8, which helps in making lamp 51 compact.
[0162] Lamp 1 may further include an electric circuit configured to supply power to LED light source 10. The electric circuit may comprise two parallel portions in order to supply power independently to LED light sources 10. Suspension cables 52 may accommodate an electric cable so as to electrically connect the electric circuit to the mains. Part of the electric circuit may be received in the longitudinal channel or groove defined by holder 17.
[0163] Depending on the function they fulfill, i.e. on the way they influence light when the lamp is in service, the elements of the lamp component may be classified as: [0164] a first element formed by the housing front wall and emitting light downward; [0165] a second element formed by the housing sidewalls and emitting light sideward or laterally; [0166] a third element formed by the housing upstream walls and emitting light upwards; [0167] a fourth element formed by the holder and allowing holding of lamp component 1 by a dedicated element; and [0168] a fifth element formed by the light orienting element and deflecting and/or refracting, hence distributing, light within the lamp component.
[0169]
[0170] Lamp component 1 of
[0171] For example, holder 17 may be made out of a mechanically optimized material, e.g. aluminum or aluminum alloy, whereas light orienting element and/or housing 8 may be made out of optically optimized plastics as detailed hereinbefore. In this example, a method of manufacturing lamp component 1 may include a step of inserting aluminum holder 17 within the extruded light orienting element 6 and housing 8. Thus, holder 17 may offer a larger mechanical resistance, say stiffness, than holder 17 of
[0172] Furthermore, lamp component 1 of
[0173]
[0174] Lamp component 1 of
[0175] Lamp component 1 of
[0176] In addition, lamp component 1 of
[0177] Further, as visible in
[0178]
[0179] Lamp component 1 of
[0180] Further, lamp component 1 of
[0181]
[0182] Lamp component 1 of
[0183] In a non-illustrated embodiment attentive to
[0184] In some or each of the illustrated embodiments, the housing front wall may be totally or partially transparent and the housing sidewalls may be configured to be totally or partially translucent, e.g. white. Alternatively, the housing sidewalls may be configured to be totally or partially i) transparent, ii) light scattering or iii) light deviating, while the housing front wall may be configured to be totally or partially transparent. Besides, the housing front wall and/or the housing sidewalls may be fitted with ribs and grooves as in
[0185] Many other design configurations may be envisaged within the scope of the invention as defined in the appended claims. Thus, there are many design possibilities as to how the housing walls influence the light passing therethrough, hence as to the output light pattern.
[0186] According to a non-illustrated embodiment, the light orienting element may be substantially flat, instead of being substantially hollow, tubular as illustrated e.g. in the appended figures.
[0187] Although the invention has been described above in relation to the exemplary drawings, the invention is not limited to the embodiments described above and illustrated in the exemplary drawings. Many changes and alternatives may be made by the skilled person within the scope of the invention as defined in the appended claims.