METHOD OF ENCAPSULATING ACTIVE INGREDIENTS IN LIPOSOMES
20210330589 · 2021-10-28
Inventors
Cpc classification
B04B11/02
PERFORMING OPERATIONS; TRANSPORTING
B04B11/04
PERFORMING OPERATIONS; TRANSPORTING
C09B67/0097
CHEMISTRY; METALLURGY
International classification
A61K9/127
HUMAN NECESSITIES
B01D17/02
PERFORMING OPERATIONS; TRANSPORTING
B04B11/02
PERFORMING OPERATIONS; TRANSPORTING
B04B11/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for encapsulating active ingredients in liposomes having an active ingredient solution encapsulated with a bilayer composed of two monomolecular layers of a first and a second amphiphilic compound, wherein the method comprises: (a) providing the active ingredient solution; (b) providing an emulsion by emulsifying the active ingredient solution in a first liquid in the presence of the first amphiphilic compound; (c) providing a mixture with a liquid phase with the second amphiphilic compound; (d) contacting the first emulsion with the mixture to form a phase boundary; and (e) centrifuging the first emulsion and the mixture wherein, on passage of the phase boundary, the second amphiphilic compound enriched there is added onto the monomolecular inner layer of the pre-liposomes to form a monomolecular outer layer, in order to create the bilayer.
Claims
1. A method of encapsulating active ingredients in liposomes, comprising: a solution of the active ingredient and at least one bilayer composed of two at least monomolecular layers of at least one first amphiphilic compound and at least one second amphiphilic compound, wherein the active ingredient solution is encapsulated by the at least one bilayer, comprising the following steps: (a) providing the active ingredient solution of the active ingredient to be encapsulated by dissolving the active ingredient in at least one solvent; (b) providing a first emulsion by emulsifying the active ingredient solution from step (a) in at least one first liquid having zero or sparing miscibility with the at least one solvent of the active ingredient solution, in the presence of the at least one first amphiphilic compound, in order to accumulate an at least monomolecular inner layer of the at least one first amphiphilic compound on droplets of the active ingredient solution emulsified in the at least one first liquid; (c) providing a mixture of a liquid phase having zero or sparing miscibility with the at least one first liquid of the first emulsion from step (b) with the at least one second amphiphilic compound; (d) contacting the first emulsion composed of the at least one first liquid and having the droplets of the active ingredient solution that are emulsified therein and having the at least monomolecular inner layer of the at least one first amphiphilic compound that has been accumulated thereon from step (b) with the mixture of the liquid phase with the at least one second amphiphilic compound from step (c) to form a phase boundary between the first emulsion from step (b) and the mixture from step (c), wherein the at least one second amphiphilic compound is enriched at the phase boundary; and (e) centrifuging the first emulsion from step (b) and the mixture from step (c) that are in contact with one another via the phase boundary, in order to transfer the droplets of the active ingredient solution present in the first emulsion and having the at least monomolecular inner layer of the at least one first amphiphilic compound that has been accumulated thereon from the at least one first liquid of the first emulsion from step (b) into the liquid phase of the mixture from step (c), wherein, when the droplets of the active ingredient solution having the at least monomolecular inner layer of the at least one first amphiphilic compound that has been accumulated thereon passes the phase boundary, the at least one second amphiphilic compound enriched there is accumulated on the at least monomolecular inner layer of the at least one first amphiphilic compound of the droplets of the active ingredient solution to form an at least monomolecular outer layer thereof, in order to produce the at least one bilayer composed of the two at least monomolecular layers of the at least one first amphiphilic compound and the at least one second amphiphilic compound.
2. The method as claimed in claim 1, wherein: the mixture of the liquid phase with the at least one second amphiphilic compound used in step (c) is a second emulsion of the liquid phase and at least one second liquid, especially a hydrophobic second liquid, having zero or sparing miscibility therewith with the at least one second amphiphilic compound, in that the at least one second liquid is emulsified in the liquid phase in the presence of the at least one second amphiphilic compound in order to accumulate an at least monomolecular layer of the at least one second amphiphilic compound on the droplets of the at least one second liquid emulsified in the liquid phase and to immobilize the at least one second amphiphilic compound on these droplets in this way; and on centrifugation of the first emulsion from step (b) and the mixture in the form of the second emulsion from step (c) that are in contact with one another via the phase boundary, the droplets of the at least one second liquid with the at least monomolecular layer of the at least one second amphiphilic compound accumulated thereon are constantly transferred from the liquid phase of the second emulsion to the phase boundary between the first emulsion and the second emulsion, in order to constantly enrich the at least one second amphiphilic compound at the phase boundary.
3. The method as claimed in claim 1, wherein the at least one first liquid of the first emulsion from step (b) is chosen such that the solubility at least of the at least one first amphiphilic compound in the at least one first liquid is not more than 1×10.sup.−5 mol/l.
4. The method as claimed in claim 1, wherein the first liquid of the first emulsion from step (b) is chosen such that the solubility both of the at least one first amphiphilic compound and of the at least one second amphiphilic compound in the at least one first liquid is not more than 1×10.sup.−5 mol/l.
5. The method as claimed in claim 1, wherein the at least one first liquid of the first emulsion from step (b) is chosen such that the solubility at least of the at least one first amphiphilic compound, especially both of the at least one first amphiphilic compound and of the at least one second amphiphilic compound, in the at least one first liquid is not more than 0.5×10.sup.−5 mol/l, especially not more than 1×10.sup.−6 mol/l, preferably not more than 1×10.sup.−7 mol/l.
6. The method as claimed in claim 2, wherein the at least one second liquid, especially the hydrophobic second liquid, having zero or sparing miscibility with the liquid phase, especially the hydrophilic liquid phase, of the second emulsion is chosen to correspond to the at least one first liquid of the first emulsion from step (b).
7. The method as claimed in claim 2, wherein the mixture in the form of the second emulsion from step (c) is created by: first providing a mixture of the liquid phase from step (c) and the at least one second amphiphilic compound; and then emulsifying the at least one second liquid in this mixture to form the second emulsion, by dispersing the at least one second liquid into the mixture.
8. The method as claimed in claim 1, wherein the first emulsion from step (b) is created by: first providing a mixture of the active ingredient solution of the active ingredient to be encapsulated from step (a) and the at least one first amphiphilic compound; and then emulsifying this mixture to form the first emulsion from step (b) in the at least one first liquid by dispersing the mixture into the at least one first liquid.
9. The method as claimed in claim 1, wherein the at least one first liquid used in the first emulsion from step (b) is a hydrophobic liquid which is selected from the group of: liquid halogenated hydrocarbons, including the fluorocarbons, silicone oils, and siloxanes, including mixtures thereof.
10. The method as claimed in claim 1, wherein the at least one solvent used in the active ingredient solution from step (a) is a hydrophilic solvent, especially a water- and/or alcohol-based solvent.
11. The method as claimed in claim 1, wherein: the at least one first liquid of the first emulsion with the droplets of the active ingredient solution emulsified therein and having the at least monomolecular inner layer of the at least one first amphiphilic compound accumulated thereon from step (b) is chosen such that it has a lower melting point than the active ingredient solution; the first emulsion from step (b) is cooled down to a temperature between the melting point of the at least one first liquid of the first emulsion and the melting point of the active ingredient solution, in order to convert the droplets of the active ingredient solution emulsified in the at least one first liquid and having the at least monomolecular inner layer of the at least one first amphiphilic compound accumulated thereon from step (b) to the solid state; and then the first emulsion from step (b) in the solid state of the active ingredient solution is contacted with the liquid phase of the mixture, or of the second emulsion with the at least one second amphiphilic compound from step (c), that has zero or sparing miscibility with the at least one first liquid of the first emulsion from step (b) to form the phase boundary according to step (d), and the first emulsion and the mixture or second emulsion that are in contact with one another via the phase boundary from step (e) are centrifuged.
12. The method as claimed in claim 11, wherein the active ingredient solution having the at least monomolecular inner layer of the at least one first amphiphilic compound accumulated thereon is kept in the solid state during the centrifuging, in order to move it, on account of a resultant difference in density, onward from the phase boundary in the direction of the mixture or of the second emulsion.
13. The method as claimed in claim 1, wherein the at least one bilayer composed of the two at least monomolecular layers of the at least one first amphiphilic compound and of the at least one second amphiphilic compound, especially exclusively the outer at least monomolecular layer of the at least one second amphiphilic compound, is modified by reaction with hydrophilic polymer conjugates.
14. The method as claimed in claim 1 is performed batchwise in a batchwise centrifuge device by firstly introducing the first emulsion from step (b), and secondly the mixture or second emulsion from step (c), into the centrifuge device, and then centrifuging them, and then firstly the liquid phase comprising the liposomes provided with the at least one bilayer of the two at least monomolecular layers of the at least one first amphiphilic compound and the at least one second amphiphilic compound, and secondly the at least one first liquid, are withdrawn from the centrifuge device; or semicontinuously in a batchwise centrifuge device by continuously introducing firstly the first emulsion from step (b), and secondly the mixture or second emulsion from step (c), into the centrifuge device over a period of time, during which they are centrifuged, and then firstly the liquid phase comprising the liposomes provided with the at least one bilayer of the two at least monomolecular layers of the at least one first amphiphilic compound and the at least one second amphiphilic compound, and secondly the at least one first liquid, are withdrawn from the centrifuge device.
15. The method as claimed in claim 1 is performed continuously in a flow-operated continuous centrifuge device by continuously introducing firstly the first emulsion from step (b), and secondly the mixture or second emulsion from step (c), into the centrifugation device, and centrifuging and continuously withdrawing firstly the liquid phase comprising the liposomes provided with the at least one bilayer of the two at least monomolecular layers of the at least one first amphiphilic compound and the at least one second amphiphilic compound, and secondly the at least one first liquid, from the centrifuge device.
16. The method as claimed in claim 15, wherein: firstly the first emulsion from step (b), and secondly the mixture or second emulsion from step (c), are introduced into the continuous centrifuge device via separate inlets and kept separate from one another in an intake region of the centrifuge device by means of an inlet weir that extends essentially in radial direction thereof, after which, as a result of passage through the inlet weir, they are transferred into a common centrifuge chamber; and/or firstly the liquid phase comprising the liposomes provided with the at least one bilayer of the two at least monomolecular layers of the at least one amphiphilic compound and the at least one second amphiphilic compound, and secondly the at least one first liquid, from a common centrifuge chamber of the centrifuge device are separated from one another by an outlet weir that extends essentially in radial direction thereof, and withdrawn from the centrifuge device via separate outlets.
17. The method as claimed in claim 15, wherein: the droplets of the active ingredient solution with the at least monomolecular inner layer of the at least one first amphiphilic compound of the first emulsion accumulated thereon that are emulsified in the at least one first liquid from step (b) are accumulated in a centrifuge chamber of the continuous centrifuge device by a first retaining weir which is disposed in the centrifuge chamber, especially in the outlet-side section thereof, and extends essentially in radial direction thereof; and/or the droplets of the at least one second liquid with the at least monomolecular layer of the at least one second amphiphilic compound accumulated thereon that are emulsified in the liquid phase of the second emulsion are accumulated in a centrifuge chamber of the continuous centrifuge device by a second retaining weir which is disposed in the centrifuge chamber, especially in the outlet-side section thereof, and extends essentially in radial direction thereof.
18. The method as claimed in claim 1 wherein the solution of the active ingredient comprises a hydrophilic solution.
19. The method as claimed in claim 1 wherein the at least one first amphiphilic compound and the at least one second amphiphilic compound are each from a group of lipids.
20. The method as claimed in claim 1 wherein the at least one first liquid is hydrophobic.
21. The method as claimed in claim 1 wherein the liquid phase is hydrophilic.
Description
[0073] Further features and advantages of the invention will be apparent from the description that follows of a working example with reference to the drawings. The drawings show:
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[0079]
[0080] As is additionally apparent in the right-hand upper section of
[0081] As apparent from the bottom left-hand section of
[0082] As is additionally apparent from all four sections of
[0083] Step (e) of the method finally envisages centrifugation of the first emulsion 4 and the second emulsion 9 that are in contact with one another via the phase boundary 6, in order firstly to transfer the droplets of the active ingredient solution 1 present in the first emulsion 4 with the monomolecular inner layer of the first amphiphilic compound 2 accumulated thereon in the direction of the arrows P.sub.1 from the first liquid 3 of the first emulsion 4 through the phase boundary 6 with the molecules of the second amphiphilic compound 8 enriched thereon into the liquid continuous phase of the second emulsion 9, wherein, when it passes through the phase boundary 6, the second amphiphilic compound 8 is accumulated on the monomolecular inner layer of the first amphiphilic compound 2 of the droplets of the active ingredient solution 1 to form a further monomolecular—outer—layer thereof, in order to produce the bilayer composed of two monomolecular layers, namely firstly of the first amphiphilic compound 2 (inner layer) and secondly of the second amphiphilic compound 8 (outer layer), i.e. in order to form the finished liposomes L from the pre-liposomes M. The outer layer of the bilayer of the second amphiphilic compound 8 has an opposite orientation from the inner layer composed of the first amphiphilic compound 2, i.e. the nonpolar regions of the second amphiphilic compound 8 of the outer layer point in the direction of the polar regions of the first amphiphilic compound 2 of the inner layer, i.e. in the direction of the hydrophilic active ingredient solution 1 now encapsulated in a liposome L, while the polar regions of the second amphiphilic compound 8 of the outer layer of the bilayer point in the direction of the—hydrophilic—liquid phase of the second emulsion 9 surrounding the liposome L (in this regard see the two upper sections of
[0084] Since the pre-liposomes M composed of the droplets of the (hydrophilic) active ingredient solution 1 with the inner layer of the first amphiphilic compound 2 accumulated thereon have a lower density than the surrounding (hydrophobic) first liquid 3 of the first emulsion 4, they experience a force acting in the direction of the arrows P.sub.1 in the centrifugal field, which accelerates them in centripetal direction and brings them to the phase boundary 6 covered with a very substantially monomolecular layer of the second amphiphilic compound 8. The pre-liposome M is pushed against this layer of the second amphiphilic compound 8 enriched at the phase boundary 6 with such a force that the monomolecular layer of the second amphiphilic compound 8 enriched at the phase boundary 6 adjoins the inner layer of the first amphiphilic compound 2 accumulated on the droplets of the active ingredient solution 1, and hydrophobic interaction of two monomolecular layers gives rise to the bilayer of the finished liposome L, which, after further movement in the direction of the arrows P.sub.1, is dispersed in the (hydrophilic) liquid phase of the second emulsion 9 in the centrifugal field. In the case of a primarily ball-shaped or spherical shell, the droplets of the active ingredient solution 1 or the pre-liposome M consequently forms a liposome L having, in the bilayer that forms its membrane, firstly an inner layer of the first amphiphilic compound 2 and secondly an outer layer of the second amphiphilic compound 8. Consequently, it is firstly possible to produce symmetric liposomes L when the first amphiphilic compound 2 is chosen to correspond to the second amphiphilic compound 8; secondly, it is especially possible to produce asymmetric liposomes L when the first amphiphilic compound 2 is chosen differently than the second amphiphilic compound 8. At the same time, it should be pointed out here that, rather than a (single) first amphiphilic compound 2 and/or second amphiphilic compound 8, it is of course also possible to use a mixture of such compounds, for example a mixture of multiple lipids, which then respectively form the inner and outer layers of the bilayer of the liposome L (in this regard likewise see the two upper sections of
[0085] As also apparent from the two lower sections of
[0086] Since the amphiphile carriers M′ composed of the droplets of the (hydrophobic) second liquid 10 with the second amphiphilic compound 8 accumulated thereon have a higher density than the surrounding (hydrophilic) liquid phase of the second emulsion 9, they experience a force that acts in the direction of the arrows P.sub.2 in the centrifugal field, which accelerates them in centrifugal direction and brings them to the phase boundary 6. As they do so, they shed their monomolecular layer of the second amphiphilic compound 8 as they pass into the first (hydrophobic) liquid 3, i.e. into the continuous phase of the first emulsion 4, at the phase boundary 6. In this way, the layer of the second amphiphilic compound 8 deposited at the phase boundary 6 is constantly renewed as a result of the phase transfer of the droplets of the second (hydrophobic) liquid, or the second amphiphilic compound 8 is continuously “replenished” at the phase boundary 6, whereas it is continuously consumed as the outer layer by the above-described accumulation to form the liposomes L.
[0087] After more or less complete formation of the liposomes L or after more or less complete consumption of the amphiphile carriers M′ composed of the second liquid 10 with the second amphiphilic compound 8 accumulated thereon that were originally provided in the second emulsion 9, it is ultimately possible to separate the liquid phase in which the liposomes L are dispersed from the first liquid 3, which is possible in a simple manner because the miscibility of the hydrophilic liquid phase with the hydrophobic first liquid 3 is very sparing at most, and because of their different density.
[0088] For the reasons mentioned above, it is additionally possible that the first emulsion 4 is cooled down to a temperature between the melting point of the (hydrophobic) first liquid 3 and the melting point of the (hydrophilic) active ingredient solution 1, in order to convert the active ingredient solution 1 of the droplets having the monomolecular inner layer of the first amphiphilic compound 2 accumulated thereon that are emulsified in the first liquid 3 into the solid state, after which the first emulsion 4 in the solid state of the droplets of the active ingredient solution 1 is contacted with the (hydrophilic) liquid phase of the second emulsion 9, i.e. with the continuous phase thereof, to form the phase boundary 6, and the first emulsion 4 and the second emulsion 9 that are in contact with one another via the phase boundary 6 are centrifuged, especially keeping the droplets of the active ingredient solution 1 constantly in the solid state of matter.
[0089] In addition, it is firstly possible if required to modify the finished liposomes L with polymer conjugates, for example those based on polyethylene glycol (PEG), for example by attaching them electrostatically to the second amphiphilic compound 8 of the outer layer of the bilayer (not shown). Secondly, the method of the invention especially offers the option that the second amphiphilic compound 8 used, which forms the monomolecular outer layer of the bilayer of liposomes L, is one or more lipids, where polymer conjugates have already been attached beforehand to at least some molecules of these lipids.
[0090] While the embodiment of a method of the invention for encapsulation of active ingredients in symmetric or especially asymmetric liposomes L that has been elucidated above with reference to
[0091]
[0092] On its right-hand side in
[0093] In the centrifuge chamber 13, in the region of the section on the outlet side thereof, but upstream of the outflow weir 19, there is also a first retaining weir 20 that extends essentially in radial direction thereof, which is configured essentially in the form of a circular ring, for example, and extends from the outer circumferential wall 12 of the centrifuge device inward by a radial distance R.sub.1, where this radial distance R.sub.1, i.e. the radial width of the first retaining weir 20, appropriately corresponds at least to the radial width of the passage orifice between the radially outer end of the outlet weir 19 and the circumferential wall 12, or preferably at least slightly exceeds it. In addition, in the centrifuge chamber 13, in the region of the section on the outlet side thereof, but once again upstream of the outlet weir 19, there is a second retaining weir 21 that likewise extends essentially in radial direction thereof, which, in the present case, is in the form of a circular ring, for example, and extends between a section of the centrifuge chamber 13 which is roughly in the middle in radial terms to close to the central axis of rotation 11 of the centrifuge device, although it may instead also be of essentially circular configuration and consequently may have no central passages (not shown). The radial distance R.sub.2 of the second retaining weir from the central axis of rotation 11, i.e. the radial width of the second retaining weir 21, appropriately corresponds at least to the radial width of the passage orifice between the radially inner end of the outlet weir 19 and the central axis of rotation 11, or preferably exceeds it at least slightly.
[0094] For continuous performance of the embodiment of the method of the invention described above with reference to
[0095] In the centrifuge chamber 13, through which the flow direction is axial, i.e. from left to right in
[0096] In addition, the droplets of the hydrophobic second liquid 10 that are emulsified in the hydrophilic liquid phase of the second emulsion 9 and have been provided with a monomolecular layer of the second amphiphilic compound 8 may be accumulated in the centrifuge chamber 13 by means of the second retaining weir 21. One function of the second retaining weir 21 is consequently primarily that the emulsified droplets of the second hydrophobic liquid 10 provided with a monolayer of the second amphiphilic compound 8 in the second emulsion 9 which has not yet separated out the second amphiphilic compound 8 at the phase boundary 6 are not entrained out of the centrifuge chamber 13 via the second outlet 18, but reach the phase boundary 6 beforehand by virtue of the centrifugal forces induced, in order to very substantially enrich the second amphiphilic compound 8 there.
[0097] Finally, firstly the continuous hydrophilic liquid phase of the second emulsion 9 comprising the liposomes L provided with the bilayer composed of the first amphiphilic compound 2 (inner layer) and the second amphiphilic compound 8 (outer layer) (cf.
[0098] The invention is elucidated in detail hereinafter by working examples.
Example 1
[0099] Production of Asymmetric Liposomes from 10 μg/ml viscumin (mistletoe extract) in 15 mM of phosphate buffer in a bilayer composed firstly of a mixture of egg lecithin having a phosphatidylcholine content of 80% (E80) and cholesterol in a molar ratio of 60:40 (inner molecular layer) and secondly a mixture of egg lecithin having a phosphatidylcholine content of 80% (E80) and cholesterol in a molar ratio of 80:20 (outer monomolecular layer). [0100] Active ingredient solution: 10 μg/ml viscumin (active ingredient) in 15 mM aqueous phosphate buffer (PP) (hydrophilic solvent), [0101] First amphiphilic compound: egg lecithin having a phosphatidylcholine content of 80% (E80) and cholesterol in a ratio of 60:40 mol %, [0102] Second amphiphilic compound: egg lecithin having a phosphatidylcholine content of 80% (E80) and cholesterol in a ratio of 80:20 mol %, [0103] First liquid (hydrophobic): perfluoroperhydrophenanthrene (C.sub.14F.sub.24, CAS number 306-91-2), [0104] Second liquid (hydrophobic): perfluoroperhydrophenanthrene (C.sub.14F.sub.24, CAS number 306-91-2), [0105] Liquid phase (hydrophilic): 15 mM aqueous phosphate buffer (PP), [0106] First emulsion: 1% (v/v) active ingredient solution (viscumin in 15 mM aqueous PP) in perfluoroperhydrophenanthrene with a total content of 1.5 mM of the first amphiphilic compound (E80 and cholesterol in a ratio of 60:40 mol %), [0107] Second emulsion: 1% (v/v) perfluoroperhydrophenanthrene in the hydrophilic liquid phase (15 mM aqueous PP) with a total content of 1.5 mM of the second amphiphilic compound (E80 and cholesterol in a ratio of 80:20 mol %).
(a) Providing the Active Ingredient Solution:
[0108] Viscumin, the active ingredient, is dissolved with a proportion of 10 μg/ml in 15 mM aqueous phosphate buffer (PP) as hydrophilic solvent in order to provide the hydrophilic active ingredient solution.
(b) Providing the First Emulsion:
[0109] 150 mM of a mixture of egg lecithin having a phosphatidylcholine content of 80% (E80) and cholesterol in a molar ratio of 60:40 mol % as the first amphiphilic compound is dissolved in ethanol in a round-bottom flask, and then the ethanol is fully evaporated by means a rotary evaporator and subsequent placing of the round-bottom flask in a desiccator, so as to leave the E80/cholesterol in a molar ratio of 60:40 mol % as a dry film in the round-bottom flask. The hydrophilic active ingredient solution of 10 μg/ml in 15 mM PP according to step (a) is then added to the round-bottom flask containing the E80/cholesterol (60:40 mol %) in order to obtain a mixture of 150 mM E80/cholesterol (60:40 mol %) in the active ingredient solution. The E80/cholesterol (60:40 mol %) (first amphiphilic compound) becomes detached here from the glass wall of the round-bottom flask owing to swelling in the hydrophilic active ingredient solution, and forms polydisperse amphiphilic aggregates that are comminuted by mechanical processing. For this purpose, two alternative methods are employed: [0110] extrusion through 800 nm and 400 nm pores; and [0111] use of ultrasound (Hielscher UP 200S with maximum power 200 W and an ultrasound frequency of 26 kHz): 10 seconds with a proportion of 100% of the sound treatment cycle (cycle time: about 1 second) and amplitude of 50%; the initial sound treatment for the first 10 seconds is followed by sound treatment over 10 minutes with a cycle proportion of 50% and an amplitude of 40% without cooling for comminution of the amphiphilic aggregates to an average particle size of 276 nm±50 nm. [0112] The mixture of the active ingredient solution with the suspended aggregates of E80/cholesterol (60:40 mol %) (first amphiphilic compound) produced in this way is introduced into perfluoroperhydrophenanthrene (first liquid, hydrophobic) with a proportion by volume of 1%. For emulsification, the active ingredient solution comprising the E80/cholesterol (60:40 mol %) as disperse phase is suspended by means of ultrasound (Hielscher UP 200S) for 10 seconds with a cycle proportion of 100% and an amplitude of 50%, followed by 10 minutes with a cycle proportion of 50% and an amplitude of 40%, without cooling, such that the first emulsion consists of 1% (v/v) of hydrophilic active ingredient solution (viscumin in 15 mM aqueous PP) in the first hydrophobic liquid (perfluoroperhydrophenanthrene) with a total proportion of 1.5 mM of the first amphiphilic compound (E80 and cholesterol in a ratio of 60:40 mol %). [0113] In this way, pre-liposomes are produced from the active ingredient solution droplets having a monomolecular layer of E80/cholesterol in a molar ratio of 60:40 mol % (disperse phase of the first emulsion) in perfluoroperhydrophenanthrene (first liquid, hydrophobic as continuous phase of the first emulsion) having an average particle size of 376 nm±22 nm, a particle count of 482 kcounts/s±35 kcounts/s (derived count rate) and a polydispersity index (PDI) of 1.0. [0114] Immediately thereafter, the first emulsion comprising the pre-liposomes is aliquoted, by aliquoting it, for example, to volumes of 30 ml for the subsequent continuous centrifugation (see step (e) further down). [0115] (c) Providing the mixture—here in the form of the second emulsion—of the liquid phase (hydrophilic) of zero or sparing miscibility with the first liquid (perfluoroperhydrophenanthrene, hydrophobic) of the first emulsion with the second amphiphilic compound with the second liquid emulsified therein (hydrophobic): [0116] E80/Cholesterol in a molar ratio of 80:20 mol % as the second amphiphilic compound is dissolved in ethanol in a round-bottom flask, and then the ethanol is fully evaporated by means of a rotary evaporator followed by storage of the round-bottom flask in a desiccator, so as to leave the second amphiphilic compound as a dry film in the round-bottom flask. [0117] The hydrophilic liquid phase composed of 15 mM aqueous PP is then added to the round-bottom flask containing the E80/cholesterol in a molar ratio of 80:20 mol %, in order to obtain a mixture of 150 mM E80/cholesterol in a molar ratio of 80:20 mol % (second amphiphilic compound) in 15 mM aqueous PP (hydrophilic liquid phase). The E80/cholesterol in a molar ratio of 80:20 mol % becomes detached here from the glass wall of the round-bottom flask owing to swelling in the hydrophilic active ingredient solution, and forms polydisperse amphiphilic aggregates that can be reduced in size by mechanical processing. For this purpose, it is again possible to use 2 alternative methods: [0118] extrusion through 800 nm and 400 nm pores; and [0119] use of ultrasound (Hielscher UP 200S with maximum power 200 W and an ultrasound frequency of 26 kHz): 10 seconds with a proportion of 100% of the sound treatment cycle (cycle time: about 1 second) and an amplitude of 50%; the initial sound treatment for the first 10 seconds is followed by sound treatment over 10 minutes with a cycle proportion of 50% and an amplitude of 40% without cooling for comminution of the amphiphilic aggregates. [0120] Then the second emulsion is produced by dispersing the hydrophobic second liquid (perfluoroperhydrophen-anthrene) into the mixture of the hydrophilic liquid phase (15 mM aqueous PP) with the suspended aggregates of E80/cholesterol in a molar ratio of 80:20 mol % (second amphiphilic compound) generated in this way with a proportion by volume of about 1%. For emulsification, the perfluoroperhydrophenanthrene as disperse phase is suspended by means of ultrasound (Hielscher UP 200S) for 10 seconds with a cycle proportion of 100% and an amplitude of 50%, followed by 30 minutes with a cycle proportion of 75% and an amplitude of 60%, without cooling, such that the second emulsion consists of 1% (v/v) hydrophobic second liquid (perfluoroperhydrophenanthrene) in the hydrophilic liquid phase (15 mM aqueous PP) with a total content of 1.5 mM of the second amphiphilic compound (E80 and cholesterol in a ratio of 80:20 mol %). [0121] In this way, amphiphile carriers composed of the perfluoroperhydrophenanthrene droplets with a monomolecular layer of E80/cholesterol, the second amphiphilic compound, in a molar ratio of 80:20 mol % (disperse phase of the second emulsion) in 15 mM aqueous PP (liquid phase, hydrophilic as continuous phase of the second emulsion) are produced with an average particle size of 127 nm±6 nm, a particle count of 1411 kcounts/s±52 kcounts/s (derived count rate) and a polydispersity index (PDI) of 0.298. [0122] Immediately thereafter, the second emulsion with the amphiphile carriers is also aliquoted to volumes of 30 ml. [0123] (d) Contacting of the first emulsion (continuous phase of perfluoroperhydrophenanthrene, the first liquid, hydrophobic; disperse phase composed of pre-liposomes of the hydrophilic active ingredient solution with a monomolecular layer of E80/cholesterol in a molar ratio of 60:40 mol %) with the second emulsion (continuous phase composed of 15 mM PP in water, the liquid phase, hydrophilic; disperse phase composed of amphiphile carriers composed of perfluoroperhydrophenanthrene, the second liquid, with a monomolecular layer of E80/cholesterol in a molar ratio of 80:20 mol %): [0124] The volumes of 30 ml of the first emulsion comprising the pre-liposomes that were aliquoted in step (b) above are used uncooled at room temperature and contacted in step (e) below in a flow-operated, continuous centrifugation device, as specifically elucidated above with reference to
[0127] The hydrophilic liquid phase (15 mM PP in water) with the finished liposomes suspended therein is analyzed by means of photon correlation spectroscopy (PCS, Malvern Zetasizer Nano ZS90) in order to determine the size of the liposomes produced in this way. The liposomes produced in this way, which have a different composition of the inner and outer monomolecular layer of their bilayer, have a particle size of 367 nm±61 nm, a particle count of 3207±52 kcounts/s (derived count rate) and a polydispersity index (PDI) of 0.30.
Example 2
[0128] Production of asymmetric liposomes from pyranin-8-hydroxy-1,3,5-pyrenetrisulfonic acid trisodium salt (HPTS) in 150 mM phosphate buffer in a bilayer composed of firstly dipalmitoylphosphatidylcholine (DPPC, inner monomolecular layer) and secondly distearoylphosphatidylcholine (DSPC, outer monomolecular layer). [0129] Active ingredient marker solution: pyranin-8-hydroxy-1,3,5-pyrenetrisulfonic acid trisodium salt (HPTS) (surrogate) in 150 mM aqueous phosphate buffer (PP) (hydrophilic solvent), [0130] First amphiphilic compound: dipalmitoylphosphatidylcholine (DPPC), [0131] Second amphiphilic compound: distearotoylphosphatidyl-choline (DSPC), [0132] First liquid (hydrophobic): squalene (2,6,10,15,19,23-hexamethyl-2,6,10,14,18,22-tetracosahexaene, C30H50, CAS number 111-02-4), [0133] Second liquid (hydrophobic): squalene (2,6,10,15,19,23-hexamethyl-2,6,10,14,18,22-tetracosahexaene, C30H50, CAS number 111-02-4), [0134] Liquid phase (hydrophilic): 150 mM aqueous phosphate buffer (PP), [0135] First emulsion: 0.5% (v/v) active ingredient marker solution (HPTS in 150 mM aqueous PP) in squalene with a total content of 0.27 mM of the first amphiphilic compound (DPPC), [0136] Second emulsion: 10% (v/v) squalene in the hydrophilic liquid phase (150 mM aqueous PP) with a total content of 0.27 mM of the second amphiphilic compound (DSPC). [0137] (a) Providing the active ingredient marker solution: [0138] The active ingredient marker HPTS (surrogate) is dissolved in 150 mM aqueous phosphate buffer (PP) as hydrophilic solvent in order to provide the hydrophilic active ingredient marker solution. [0139] (b) Providing the first emulsion: [0140] The dipalmitoylphosphatidylcholine (DPPC) as the first amphiphilic compound is dissolved in ethanol in a round-bottom flask, and then the ethanol is fully evaporated by means of a rotary evaporator and subsequent placing of the round-bottom flask in a desiccator, so as to leave the DPPC as a dry film in the round-bottom flask. [0141] The hydrophilic active ingredient marker solution of HPTS in 150 mM PP from step (a) is then added to the round-bottom flask containing the DPPC, in order to obtain a mixture of DPPC in the active ingredient marker solution. The DPPC (first amphiphilic compound) becomes detached here from the glass wall of the round-bottom flask owing to swelling in the hydrophilic active ingredient marker solution, and forms polydisperse amphiphilic aggregates that are comminuted by mechanical processing. The mechanical processing is accomplished, for example, by use of ultrasound (Hielscher UP 200S with maximum power 200 W and an ultrasound frequency of 26 kHz): 10 seconds with a proportion of 100% of the sound treatment cycle (cycle duration: 1 second per cycle) and an amplitude of 50%; the initial sound treatment for the first 10 seconds is followed by sound treatment for 10 minutes with a cycle content of 50% and an amplitude of 40% with cooling for comminution of the amphiphilic aggregates. [0142] The mixture of the active ingredient marker solution with the suspended aggregates of DPPC (first amphiphilic compound) that has been produced in this way is introduced into squalene (first liquid, hydrophobic) with a proportion by volume of 1%. For emulsification, the active ingredient marker solution with the DPPC as disperse phase is suspended while cooling by means of ultrasound (Hielscher UP 200S) for 10 seconds with a cycle content of 100% and an amplitude of 50%, followed by 10 minutes with a cycle content of 50% and an amplitude of 40%. In this way, pre-liposomes composed of the active ingredient marker solution droplets with a monomolecular layer of DPPC (disperse phase of the first emulsion) in squalene (first liquid, hydrophobic as continuous phase of the first emulsion) having an average particle size of 827 nm±80 nm, a particle count of 311 kcounts/s±22 kcounts/s (derived count rate) and a polydispersity index (PDI) of 0.15 are produced. [0143] Immediately thereafter, the first emulsion comprising the pre-liposomes is aliquoted, by aliquoting it, for example, to volumes of 30 ml for the subsequent continuous centrifugation (see step (e) further down). [0144] (c) Providing the mixture—here in the form of the second emulsion—from the liquid phase (hydrophilic) having zero or sparing miscibility with the first liquid (squalene, hydrophobic) of the first emulsion with the second amphiphilic compound with second liquid (hydrophobic) emulsified therein: [0145] The distearoylphosphatidylcholine (DSPC) as the second amphiphilic compound is dissolved in ethanol in a round-bottom flask, and then the ethanol is fully evaporated by means of a rotary evaporator and subsequent placing of the round-bottom flask in a desiccator, so as to leave the second amphiphilic compound as a dry film in the round-bottom flask. [0146] The hydrophilic liquid phase composed of 150 mM aqueous PP is then added to the round-bottom flask containing the DSPC in order to obtain a mixture of DSPC (second amphiphilic compound) in 150 mM aqueous PP (hydrophilic liquid phase). The DSPC becomes detached here from the glass wall of the round-bottom flask owing to swelling in the hydrophilic active ingredient solution, and forms polydisperse amphiphilic aggregates that are comminuted by mechanical processing. The mechanical processing is accomplished here, for example, by use of ultrasound (Hielscher UP 200S with maximum power 200 W and an ultrasound frequency of 26 kHz): 10 seconds with a proportion of 100% of the sound treatment cycle (cycle duration: 1 second per cycle) and an amplitude of 50%; the initial sound treatment for the first 10 seconds is followed by sound treatment for 10 minutes with a cycle content of 50% and an amplitude of 40% with cooling for comminution of the amphiphilic aggregates. [0147] Then the hydrophobic second liquid (squalene) with a proportion by volume of about 1% is dispersed into the mixture produced in this way of the hydrophilic liquid phase (150 mM aqueous PP) comprising the suspended aggregates of DSPC (second amphiphilic compound) to produce the second emulsion. For emulsification, the squalene as disperse phase is suspended while cooling by means ultrasound (Hielscher UP 200S) for 10 seconds with a cycle content of 100% and an amplitude of 50%, followed by 10 minutes with a cycle content of 50% and an amplitude of 40%, such that the second emulsion consists of 10% (v/v) hydrophobic second liquid (squalene) in the hydrophilic liquid phase (150 mM aqueous PP) with a total content of 0.27 mM of the second amphiphilic compound (DSPC). [0148] In this way, amphiphile carriers composed of the squalene droplets with a monomolecular layer of the second amphiphilic compound DSPC (disperse phase of the second emulsion) in 150 mM aqueous PP (liquid phase, hydrophilic as continuous phase of the second emulsion) having an average particle size of 1363 nm±78 nm, a particle count of 474 kcounts/s±32 kcounts/s (derived count rate) and a polydispersity index (PDI) of 0.45 are produced. [0149] Immediately thereafter, the second emulsion comprising the amphiphile carriers is also aliquoted to volumes of 30 ml. [0150] (d) Contacting of the first emulsion (continuous phase composed of the first liquid squalene, hydrophobic; disperse phase composed of pre-liposomes of the hydrophilic active ingredient marker solution with a monomolecular layer of DPPC) with the second emulsion (continuous phase composed of the liquid phase 150 mM PP in water, hydrophilic; disperse phase composed of amphiphile carriers composed of the hydrophobic second liquid squalene with a monomolecular layer of DSPC): [0151] The volumes of 30 ml of the first emulsion comprising the pre-liposomes that were aliquoted in the above step (b) are used uncooled at room temperature and, in the subsequent step (e), contacted with the volumes of 30 ml of the second emulsion comprising the amphiphile carriers that were aliquoted in the above step (c) in a flow-operated continuous centrifuge device as elucidated above in detail with reference to
[0154] The hydrophilic liquid phase (150 mM PP in water) with the finished asymmetric liposomes suspended therein is analyzed by means of photon correlation spectroscopy analogously to example 1, in order to determine the average size of the liposomes produced thereby. The liposomes produced in this way, which have a different composition of the inner and outer monomolecular layer of their bilayer, have a particle size of 221 nm±2 nm, a particle count of 97 kcounts/s±2 kcounts/s (derived count rate) and a polydispersity index (PDI) of 0.05.
[0155] Evidence of Asymmetry:
[0156] The liposomes produced according to the above working example 2 were analyzed as follows with regard to the degree of asymmetry of the first and second monomolecular layers of their bilayer:
[0157] Example 2 was conducted firstly in the above manner, except that 1 mol % of a marker substance (N-(7-nitrobenz-2-oxa-1,3-diazol-4-yl)-1,2-dihexadecanoyl-sn-glycero-3-phosphoethanolamine, NBD-PE), had been added solely to the first amphiphilic compound DPPC intended for the inner monomolecular layer. Secondly, example 2 was conducted in the above manner, except that 1 mol % of the marker substance (NBD-PE) had been added solely to the second amphiphilic compound DSPC intended for the outer monomolecular layer.
[0158]
[0159] In order to determine the distribution of the NBD-PE labeling substance in the inner or outer layer of the bilayer of the liposomes produced according to working example 2, in addition, in the two experiments in which firstly only the inner monomolecular layer (“I”) of the first amphiphilic compound (DPPC) and secondly only the outer monomolecular layer (“A”) of the second amphiphilic compound (DSPC) had been labeled with the NBD-PE labeling substance, firstly the NBD-PE incorporated in the outer layer of the bilayer was destroyed in each case by addition of sodium dithionite in order to extinguish the signal emitted by NBD-PE in the outer layer of the bilayer of the liposomes. By later addition of Octoxinol 9 (“Triton-X detergent”™), the membrane of the liposomes was rendered permeable in each case, such that the sodium dithionite also penetrates into the inner layer of the bilayer and also destroys the NBD-PE incorporated therein, in order also to extinguish the signal emitted by NBD-PE in the inner layer of the bilayer of the liposomes.
[0160] Whereas