A JOINT

Abstract

A resiliently deformable joint (2) having a proximal end (4), a distal end (6) and art axis (8), the resiliently deformable joint comprising a helical structure (12) comprising a plurality of integrally formed body portions (10), each of which body portions comprising a turn of the helical structure and being moveable relative to adjacent body portions, the resiliently deformable joint further comprising a plurality of body joint components (14), each of which body joint components is formed on a respective body portion such that adjacent body joint components are abuttable with one another to folly a body joint, the resiliently deformable joint further comprising first and second guides (22, 24) extending axially from the distal end to the proximal end of the resiliently deformable joint.

Claims

1. A resiliently deformable joint having a proximal end, a distal end and an axis, the resiliently deformable joint comprising a helical structure comprising a plurality of integrally formed body portions, each of which body portions comprising a turn of the helical structure and being moveable relative to adjacent body portions, the resiliently deformable joint further comprising a plurality of body joint components, each of which body joint components is formed on a respective body portion such that adjacent body joint components are abuttable with one another to form a body joint, the resiliently deformable joint further comprising first and second guides extending axially from the distal end to the proximal end of the resiliently deformable joint.

2. A resiliently deformable joint as claimed in claim 1 wherein the pitch of the helical structure varies along the length of the resiliently deformable joint.

3. A resiliently deformable joint as claimed in claim 2 wherein the size of the body joints varies with the varying pitch of the helical structure.

4. A resiliently deformable joint as claimed in claim 1 wherein: (a) the joint is formed from more than one material; (b) the helical structure comprises a multiple helix structure; (c) the first and second guides comprise first and second channels respectively, each channel extending from the distal end to the proximal end of the resiliently deformable joint; and/or (d) each body portion comprises two body joint components radially spaced apart from one another by substantially 180 degrees.

5. (canceled)

6. (canceled)

7. (canceled)

8. A resiliently deformable joint as claimed in claim 4 wherein the first and second channels are spaced apart radially from each of the body joint portions by substantially 90 degrees.

9. A resiliently deformable joint as claimed in claim 1 wherein: (a) the first and second guides extending generally parallel to the body joint portions; (b) each body joint comprises a rolling joint; and/or (c) each body joint portion is cylindrical, with the axis of the body joint portion being substantially perpendicular to the axis of the resiliently deformable joint.

10. (canceled)

11. (canceled)

12. A resiliently deformable joint as claimed in claim 1 further comprises third and fourth guides, which guides extend through a neutral bending line of the resiliently deformable joint.

13. A resiliently deformable joint as claimed in claim 12 whereas the third and fourth guides comprise third and fourth channels respectively.

14. A resiliently deformable joint structure comprising first and second resiliently deformable joints as claimed in claim 1 wherein the first and second resiliently deformable joints are serially connected to one another with the proximal end of the first resiliently deformable joint being connected to the distal end of the second resiliently deformable joint to form a connecting portion, the connecting portion comprising first and second connecting guides which connect the first and second guides of the first flexible portion with the first and second guides of the second flexible portion respectively to form first and second structure guides respectively, which first and second structure guides extend from the distal end of the first resiliently deformable joint to the proximal end of the second resiliently deformable joint, and wherein the second resiliently deformable joint comprises third and fourth guides which guides extend through a neutral bending line of the second resiliently deformable joint.

15. A resiliently deformable joint structure as claimed in claim 14 wherein: (a) the first and second resiliently deformable joints are integrally formed; or (b) the first resiliently deformable joint is offset from the second resiliently deformable joint radially by 90 degrees.

16. (canceled)

17. A resiliently deformable joint structure as claimed in claim 15 wherein the first and second guides of the first resiliently deformable joint are offset radially from the first and second guides of the second resiliently deformable joint by approximately 90 degrees, and wherein the first and second guides of the first resiliently deformable joint are substantially colinear with the third and fourth guides of the second resiliently deformable joint respectively.

18. A resiliently deformable joint structure as claimed in claim 15 wherein the first and second connecting guides extend substantially axially.

19. A resiliently deformable joint structure as claimed in claim 14 wherein the first resiliently deformable joint is axially aligned with the second resiliently deformable joint.

20. A resiliently deformable joint as claimed in claim 19 wherein the first and second connecting guides extend helically within the connecting portion.

21. A resiliently deformable joint structure as claimed claim 14 comprising more than two resiliently deformable joints, and a plurality of connecting portions connecting the distal end of each of which connecting portions connects the distal end of one resiliently deformable joint with the proximal end of an adjacent resiliently deformable joint.

22. A resiliently deformable joint as claimed in claim 14 wherein the first resiliently deformable joint comprises third and fourth guides extending through neutral bending lines of the first resiliently deformable joint.

23. A resiliently deformable joint structure according to claim 14 further comprising a gimbal serially connected to a resiliently deformable joint.

24. A surgical instrument comprising a proximal end and a distal end and a resiliently deformable joint according to claim 1 positioned at the distal end of the instrument.

25. A surgical instrument comprising a proximal end and a distal end and a resiliently deformable joint structure according to claim 14 positioned at the distal end of the instrument.

26. A method of manufacturing a resiliently deformable joint as claimed in claim 1 using additive manufacturing techniques.

Description

[0065] The invention will now be described by way of example only with reference to the accompanying drawings in which:

[0066] FIG. 1 is a schematic representation of a first embodiment of a resiliently deformable joint according to the first aspect of the invention in a neutral position;

[0067] FIG. 2 is a detailed representation of a portion of the resiliently deformable joint of FIG. 1 in a bent configuration;

[0068] FIG. 3 is a schematic representation of a first embodiment of a resiliently deformable joint structure according to the second aspect of the invention in which the orientation of a first resiliently deformable joint is off set radially by 90 degrees relative to the second resiliently deformable joint forming the compound resiliently deformable joint;

[0069] FIG. 4 is a schematic representation of a second embodiment of a resiliently deformable joint structure according to the second aspect of the invention in which the orientation of the first resiliently deformable joint is radially aligned with the second resiliently deformable joint to form an S-bending resiliently deformable joint structure;

[0070] FIG. 5 is a schematic representation showing the resiliently deformable joint structure of FIG. 4 in an “S” configuration;

[0071] FIG. 6 is a schematic representation showing the compound resiliently deformable joint of FIG. 4 in a “C” shaped configuration;

[0072] FIG. 7 is a schematic representation showing a portion of another embodiment of a resiliently deformable joint according to the first aspect of the invention comprising a double helical structure;

[0073] FIG. 8 is a schematic representation of a portion another embodiment of the resiliently deformable joint according to the first aspect of the invention showing a different type of rolling joint;

[0074] FIGS. 9 and 10 are schematic representations showing a portion of a further embodiment of the invention in which a channel has been formed in the body joint components;

[0075] FIG. 11 is a schematic representation of a resiliently deformable joint according to an embodiment of the first aspect of the invention comprising a helical structure having a varying pitch along the length of the resiliently deformable joint;

[0076] FIG. 12 is a schematic representation of another embodiment of a resiliently deformable joint structure according to another embodiment of the second aspect of the invention comprising three integrally formed joints;

[0077] FIG. 13 is a schematic representation of a surgical instrument comprising a flexible endoscope and having a resiliently deformable joint structure according to an embodiment of the second aspect of the invention;

[0078] FIG. 14 is a schematic representation of the surgical device of FIG. 13 showing the joint structure with an S shaped bend;

[0079] FIG. 15 is a schematic representation of the surgical instrument shown in FIGS. 13 and 14 showing how the tendons are routed through the instrument.

[0080] Referring first to FIG. 1, a resiliently deformable joint according to an embodiment of the invention is designated generally by the reference numeral 2. The joint 2 is shown in a neutral, or unbent position in FIG. 1.

[0081] The joint comprises a proximal end 4, a distal end 6 and an axis 8. The joint comprises a plurality of integrally formed body portions 10, which, in this embodiment comprise turns of a helical spring 12. The joint further comprises a plurality of body joint portions 14 formed on the body portions 10. In this embodiment each body portion, or turn of the helical spring, comprises two body joint portions 14 which are positioned diametrically opposite to one another, ie, they are radially spaced apart from one another by 180 degrees. Each body joint portion 14 is positioned to abut with a body joint portion on an adjacent body portion 10. Adjacent body joint portions 14 together form a body joint 16. In this embodiment the body joints 16 comprise rolling joints. However, in other embodiments the body joints could be other joints such as hinged joints or pivot joints.

[0082] The resiliently deformable joint 2 thus comprises a bendable portion in the form of the helical spring 12, the axial compression of which is constrained by the body joints 16, which in this embodiment each comprise a rigid rolling contact joint positioned on each body portion 10. Each body joint portion 14 is cylindrical in shape, with the axis of each cylinder being substantially orthogonal to the axis 8 of the joint 2. In this embodiment, the body joints 16 are arranged in two lines extending axially which are 180 degrees apart on the surface of the resiliently deformable joint 2. Due to the constrains of the joints 16, the spring 12 has only one DOF bending which is controlled by antagonistic tendons 18, 20 as will be described in more detail below.

[0083] The resiliently deformable joint 2 further comprises first and second guides in the form of channels 22, 24 which guide the tendons 18, 20 through the joint 2. The tendons 18, 20 are attached to the resiliently deformable joint 2 at the distal end 6 by means of punch points 26 and extend through the resiliently deformable joint 2 and through the proximal end 4. The tendons 18, 20 are a pair of antagonistic tendons and can be used to control bending of the joint 2 in a known manner. In particular, by pulling on one of the tendons 18, 20, each body joint 16 is caused to deflect through a small angle. Collectively, these small angles result in the resiliently deformable joint 2 being able to bend through a large angle of up to 180 degrees or more.

[0084] Turning now to FIG. 2, a portion of the resiliently deformable joint 2 is shown in a bending position. This bending position is achieved by pulling on the tendon 18.

[0085] The resiliently deformable joint 2 as shown in FIGS. 1 and 2 bends only within a 2D plane.

[0086] Turning now to FIG. 3, an embodiment of a resiliently deformable joint structure according to the second aspect of the invention is designated by the reference numeral 30. The resiliently deformable joint structure 30 comprises a first resiliently deformable joint 32 and a second resiliently deformable joint 34 which are serially connected to one another such that the proximal end 36 of the first resiliently deformable joint 32 is connected to the distal end 38 of the second resiliently deformable joint 34 to form a connecting portion 40.

[0087] Parts of the first and second resiliently deformable joints 32, 34 that correspond to parts of the resiliently deformable joint 2 illustrated in FIG. 1 have been given corresponding reference numerals for ease of reference.

[0088] The first resiliently deformable joint 32 is driven by tendons 18, 20 which are guided through the first resiliently deformable joint 32 by first and second channels 22, 24. The tendons 18, 20 are secured to the distal end 6 of the first resiliently deformable joint 32 by means of punch points 26. The second resiliently deformable joint 34 is driven by tendons 180, 200 which are guided through the second resiliently deformable joint 34 by first and second channels 220, 240, and are secured to the distal end 38 of the second resiliently deformable joint 34 by means of punch points 26. The second resiliently deformable joint 34 further comprises third and fourth guides in the form of channels 50, 52 for guiding the tendons 18, 20 through the second resiliently deformable joint 34. In order to ensure that when the tendons 18, 20 are activated in order to bend the first resiliently deformable joint 32, they do not also cause bending in the second resiliently deformable joint 34, the second resiliently deformable joint comprises third and fourth guides in the form of channels 50, 52 which extend along a neutral bending line in the second resiliently deformable joint 34. In this embodiment, the channels 50, 52 extend through the body joint portions 14 in the second resiliently deformable joint 34. This means that when the tendons 18, 20 are pulled in order to cause bending in the first resiliently deformable joint 32, they will have no effect on the second resiliently deformable joint 34. The two joints 32. 34 are therefore decoupled from one another.

[0089] The connecting portion 40 comprises first and second connecting guides in the form of channels 60, 62 which connect the channels 22, 24 in the first resiliently deformable joint with channels 50, 52 respectively to form structure channels 64, 66 extending from the distal end 6 of the first resiliently deformable joint 32 to the proximal end 4 of the second resiliently deformable joint 34, thus guiding the tendons 22, 24 from the distal end 6 of the first resiliently deformable joint 32 through both joints 32, 34.

[0090] In this embodiment of the invention, the first resiliently deformable joint 32 is radially offset from the second resiliently deformable joint 34 by substantially 90 degrees. This means that the channels 22, 24 are axially aligned with the channels 50, 52 and thus the connecting channels 60, 62 extend substantially coaxially with the axis 8 of the first and second resiliently deformable joints 32, 34.

[0091] Turning now to FIG. 4, a resiliently deformable joint structure according to a second embodiment of the second aspect of the invention is designated generally by the reference numeral 400. Parts of the structure 400 that correspond to parts of the structure 30 illustrated in FIG. 3 have been given corresponding reference numerals for ease of reference.

[0092] In this embodiment, the first resiliently deformable joint 32 is radially aligned with the second resiliently deformable joint 34. This means that the channels 22, 24 are axially offset from the channels 50,52 in the second resiliently deformable joint 34 and thus it is necessary for the connecting channels 60, 62 to follow a helical path in order to connect to channels 22, 24 to the channels 60, 62 to form structure channels 64, 66.

[0093] In both resiliently deformable joint structures 30, 400, the third and fourth guides are in the form of channels 50, 52 which guide the tendons 18, 20 that drive the first resiliently deformable joint 32 along a neutral bending line in the second resiliently deformable joint 34, thus decoupling the first resiliently deformable joint from the second resiliently deformable joint. This is facilitated by the connecting portion 40 which comprises connecting channels 60, 62 which guide the tendons 18, 20 from channels 18, 20 to channels 50, 52.

[0094] By means of the present invention it is possible to control bending through a wide range of bend shapes. FIG. 5 shows the flexible structure 400 in an S bend configuration, whilst FIG. 6 shows the flexible structure 400 in a C bend configuration.

[0095] In other embodiments of the invention, the flexible structure could be formed from more than two resiliently deformable joints 2. In such embodiments, adjacent joints 2 would be connected via a connection portion 40 as described above with reference to FIGS. 3 and 4. In such embodiments tendons used to activate a first resiliently deformable joint would be carried along a neutral bending line of each other resiliently deformable joint in order to ensure that all resiliently deformable joints were decoupled from one another.

[0096] The resiliently deformable joints 2 described herein above all have a single helix structure. In other embodiments, the joint 2 could have a double or multiple helix structure. FIG. 7 shows a portion of a resiliently deformable joint 70 according to another embodiment of the invention having a double helix structure.

[0097] Other forms of body joint are also possible. FIG. 8 shows a portion of a resiliently deformable joint 80 according to another embodiment of the invention comprising body joints 82 formed from a first body joint portion 84 comprising a recess 86 adapted to receive a protrusion 88 forming part of a second body joint 90. The body joints 82 comprise rolling joints each of which has a circular contact surface. Such an arrangement provides more constraints on the bending motion, which also increases the torsion stiffness, although the structure requires more space than a double convex rolling joint. Other configurations are also possible.

[0098] In order to enable the tendons 18, 20 to pass along a neutral bending line, it can sometimes be necessary to pass the tendons through the middle of joints 16. In such embodiments there is a risk that the relative rigidity of the tendons may interfere with movement of the joint.

[0099] FIGS. 9 and 10 illustrate a resiliently deformable joint 900 according to a further embodiment of the invention in which apertures 902 have been created in the rolling joints 16. These apertures 902 may thus form the third and fourth guides which guide the tendons from another resiliently deformable joint forming part of a flexible structure according to embodiments of the invention along a neutral bending line of the joint 900.

[0100] Referring now to FIG. 11 a resiliently deformable joint according to another embodiment of the first aspect of the invention is designated generally by the reference numeral 110. Parts of the joint 110 which correspond to parts of the joints described hereinabove have been given corresponding reference numerals for ease of reference. In this embodiment of the invention the helical spring 12 has a pitch which increases from the proximal end 4 to the distal end 6 of the joint 110. In addition, the size of the body joint portions 14 also increases from the proximal end 4 to the distal end 6 so that the size of the body joint portions 14 varies in a corresponding manner to the variation of the pitch of the helical spring 2.

[0101] The larger the pitch of a particular portion of the helical spring 12, the greater the bending stiffness of that portion of the joint 110. In addition, a varying bending curve may be achieved. For example the distal end of the joint 110 can bend more than can the proximal end of the joint 110. This feature results in an increasing distal dexterity whilst reducing body movement of the joint 4. This is advantageous since body movement may cause damage to the surrounding environment.

[0102] Turning now to FIG. 12 a resiliently deformable joint structure according to another embodiment of the second aspect of the present invention is designated generally by the reference numeral 120.

[0103] The resiliently deformable joint structure 120 comprises first, second and third resiliently deformable joints 122, 124 and 126 which are serially connected to one another. Joint 122 is connected to joint 124 by means of connecting portion 128, and joint 124 is connected to joint 126 by means of connecting portion 130. Joint 122 is driven by tendons 132, 134 which are guided along a neutral bending line in each of the joints 124, 126. Joints 122, 124 are orientated relative to one another in the manner described hereinabove with reference to joints 32, 34 as illustrated in FIG. 3 and described hereinabove. The connecting portion 128 therefore corresponds to connecting portion 40 in FIG. 3.

[0104] Joints 124 and 126 are orientated relative to one another in the way illustrated in FIG. 4 with respect to joints 32, 34 and connecting portion 130 is of the same type as connection portion 40 shown in FIG. 4.

[0105] Joint 124 is controlled by tendons 136 and 138, and these tendons are guided along neutral bending lines in joint 126. Joint 126 is controlled by tendons 140, 142.

[0106] Turning now to FIGS. 13 and 14 a surgical instrument comprising a flexible endoscope is designated generally by the reference numeral 200.

[0107] The endoscope 200 comprises a resiliently deformable joint structure 210 of the type illustrated in FIG. 4 and described hereinabove. This joint structure 210 is therefore adapted to be able to form an “S” when bent, as shown in FIG. 14.

[0108] The flexible endoscope 200 further comprises a gimbal serially connected to joint 214 forming part of the joint structure 210.

[0109] An endoscope of this type could be used for endoluminal surgery and in a single port surgical system.

[0110] The joint structure 210 allows for S shape bending as shown in FIG. 14. The gimbal 220 has two degrees of freedom.

[0111] For a single port surgical system, all surgical instruments including a flexible endoscope such as flexible endoscope 210 are passed through a single surgical port. The flexible endoscope comprises a camera 222 which is required to assume an elevated position in order to look down on an area to be operated on. This is to allow an optimal view of the surgical field.

[0112] By means of the present invention these requirements may be fulfilled.

[0113] By means of the joint structure 210 the position of the camera may be raised relative to the remainder of the surgical instrument. The gimbal 220 is adapted to perform tilt and pan movement for the camera.

[0114] Turning now to FIG. 15, the routing of the tendons used to control the endoscope 200 is shown in more detail. In a similar manner to that described hereinabove with reference to the other embodiments of the invention, all tendons used to control either the gimbal 220 or the joint 214, when passing through the other one or more joints 214, 212 respectively, are passed through neutral bending lines of those other joints.

[0115] In this example, the gimbal is controlled by tendons 230, 232, 234 and 236. These tendons pass through neutral bending lines of joints 212 and 214 before emerging beyond the proximal end 300 of the surgical instrument 200.

[0116] Similarly joint 214 is controlled by tendons 240, 242 which are guided along neutral bending lines in joint 212 before emerging from the proximal end 300 of the device 200.

[0117] Finally, joint 212 is controlled by tendons 250, 252 in the manner described hereinabove with reference to the other embodiments of the invention.

[0118] The resulting flexible endoscope 200 benefits from the fact that the position and orientation of the camera 222 are decoupled from the remaining joints 212, 214. This facilitates control of the device 200 particularly when a user wishes to control only the camera.

[0119] By controlling the bending of the joints 212, 214, the position of the camera 222 may be changed without changing the viewing angle of the camera.