Roller blind arrangement comprising a corrugated-tube winding shaft

Abstract

A roller blind arrangement for a motor vehicle, the roller blind arrangement having a roller blind web and a winding shaft onto which the roller blind web can be wound or from which the roller blind web can be unwound and which has a flexible surrounding-tube arrangement penetrated by a vehicle-attached bearing strut and a corrugated tube as a surrounding-tube element, corrugated-tube ribs being formed on the a corrugated tube and being separated from each other by troughs. The corrugated tube is provided with a coupling overmold at each of its two ends, each coupling overmold being connected to a respective bearing bush and having an outer diameter which corresponds to the maximum outer diameter of the corrugated tube.

Claims

1. A roller blind arrangement for a motor vehicle, the roller blind arrangement comprising: a roller blind web and a winding shaft onto which the roller blind web can be wound or from which the roller blind web can be unwound and which comprises a flexible surrounding-tube arrangement penetrated by a vehicle-attached bearing strut and comprising a corrugated tube as a surrounding-tube element, corrugated-tube ribs being formed on the corrugated tube and being separated from each other by troughs, wherein the corrugated tube has a coupling overmold at each of its two ends, each coupling overmold being connected to a respective bearing bush and having an outer diameter which corresponds to the maximum outer diameter of the corrugated tube.

2. The roller blind arrangement according to claim 1, wherein the corrugated tube has a cylindrical portion at each of its ends, each cylindrical portion being covered by the respective coupling overmold.

3. The roller blind arrangement according to claim 1, wherein the corrugated tube has at least one recess in each of its end portions, each recess being filled by the respective coupling overmold.

4. The roller blind arrangement according to claim 3, wherein the recess runs through at least one corrugated-tube rib, the recess and at least one trough of the corrugated tube being filled by the coupling overmold.

5. The roller blind arrangement according to claim 3, wherein the recess is a longitudinal slot or a longitudinal groove.

6. The roller blind arrangement according to claim 3, wherein the corrugated tube has two recesses in at least one of its two end portions, the recesses being offset from each other by 180° in relation to the axis of the corrugated tube.

Description

[0013] Examples of embodiments of roller blind arrangements according to the invention are illustrated in the drawing in a schematically simplified manner and will be explained in more detail in the following description.

[0014] FIG. 1 is a schematic top view of a vehicle roof having a roller blind arrangement according to the invention;

[0015] FIG. 2 is a schematic longitudinal section through a winding shaft of the roller blind arrangement;

[0016] FIG. 3 is a perspective view of an end portion of a surrounding-tube arrangement of the winding shaft;

[0017] FIG. 4 is a perspective view of an end portion of a corrugated tube of the surrounding-tube arrangement of FIG. 3;

[0018] FIG. 5 is a perspective view of an end portion of an alternative embodiment of a surrounding-tube arrangement;

[0019] FIG. 6 is a perspective view of an end portion of a corrugated tube of the surrounding-tube arrangement of FIG. 5; and

[0020] FIG. 7 is a longitudinal section through the end portion of the surrounding-tube arrangement of FIG. 5.

[0021] FIG. 1 shows a vehicle roof 10 of a passenger vehicle (not shown), vehicle roof 10 having a roof cut-out 12 which can be closed or at least partially opened by means of a transparent roof element (not shown).

[0022] Vehicle roof 10 comprises a roller blind arrangement 14 as a shading element for roof cut-out 12, roller blind arrangement 14 having a roller blind web 16 made of an opaque material which can be folded or wound. Roller blind web 16 is provided with a pull bar 18 at its front edge extending in the transversal direction of the roof, pull bar 18 being an operating element of roller blind arrangement 14. At its edge facing away from pull bar 18, roller blind web 16 is connected to a winding shaft 20 also extending in the transversal direction of the roof.

[0023] Winding shaft 20, which is illustrated in more detail in FIG. 2, is curved, thereby following a curvature of vehicle roof 10. This is realized by winding shaft 20 having a curved vehicle-attached bearing strut 22 which is connected to vehicle-attached bearing elements 24A and 24B on either side of a vertical longitudinal center plane of the roof. Bearing elements 24A and 24B are disposed at rear ends of respective guide rails 26A and 26B which extend in the longitudinal direction of the roof, i.e., in the pull-out direction of roller blind web 16, and in which respective lateral edges of roller blind web 16 are guided via guide tapes 28A and 28B.

[0024] Winding shaft 20 further comprises a flexible surrounding-tube arrangement 30 penetrated by bearing strut 22. Surrounding-tube arrangement 30 comprises a corrugated tube 32 as a flexible surrounding-tube element, corrugated tube 32 being a vacuum-molded plastic part and being provided with plastic coupling overmolds 34A and 34B at its ends disposed on either side of the vertical longitudinal center plane of the roof. Surrounding-tube arrangement 30 is connected to bearing bushes 36A and 36B via coupling overmolds 34A and 34B on both sides and is thereby mounted for rotation on bearing strut 22 or, more precisely, its bearing journals 38A and 38B, by both ends.

[0025] FIGS. 3 and 4 show an end portion of surrounding-tube arrangement 30, the end portion comprising coupling overmold 34A or 34B molded on corrugated tube 32. Corrugated tube 32 comprises a plurality of annular collar-like corrugated-tube ribs 40 across its length, corrugated-tube ribs 40 being separated from each other by troughs 42 and forming a cylindrical ring surface. In its end portions, corrugated tube 32 is provided with two slot-like axial recesses 44 on both sides, recesses 44 being offset from each other by 180° in the circumferential direction and running through three corrugated-tube ribs 40. Coupling overmold 34A or 34B fills recess 44 and the first three troughs 42 adjacent to recess 44. The outer diameter of coupling overmold 34A or 34B corresponds to the outer diameter of corrugated-tube ribs 40, which means that coupling overmold 34A or 34B and adjacent corrugated-tube ribs 40 form a continuous cylinder surface and the roller blind reel of roller blind web 16 on winding shaft 20 can be guided toward bearing bushes 36A and 36B, which are connected for co-rotation to coupling overmolds 34A and 34B, without changes in diameter.

[0026] FIGS. 5 to 7 show an alternative embodiment of a surrounding-tube arrangement 30′, which differs from the surrounding-tube arrangement of FIGS. 3 and 4 in that it is formed by a corrugated tube 32′ whose outermost corrugated-tube ribs 40 in the end portions are adjacent to respective cylindrical portions or connecting ends 48 whose outer diameter corresponds to the outer diameter of corrugated tube 32′ in the area of troughs 42. Cylindrical connecting ends 48 are covered by plastic overmolds 34A and 34B, respectively, whose outer diameter corresponds to the outer diameter of corrugated-tube ribs 40. Thus, entire surrounding-tube arrangement 30′, like the surrounding-tube arrangement of FIGS. 3 and 4, has a constant outer diameter up to the outermost ends of coupling overmolds 34A and 34B, i.e., except for troughs 42.

REFERENCE SIGNS

[0027] 10 vehicle roof [0028] 12 roof opening [0029] 14 roller blind arrangement [0030] 16 roller blind web [0031] 18 pull bar [0032] 20 winding shaft [0033] 22 bearing strut [0034] 24A, B bearing element [0035] 26A, B guide rail [0036] 28A, B guide tape [0037] 30, 30′ surrounding-tube arrangement [0038] 32, 32′ corrugated tube [0039] 34A, B coupling overmold [0040] 36A, B bearing bush [0041] 38A, B bearing journal [0042] 40 corrugated-tube rib [0043] 42 trough [0044] 44 recess [0045] 48 connecting end