PIPE HEAT INSULATION CASING AND ERECTION METHOD

Abstract

The invention relates to pipelines and equipment useful in nuclear power plants, heat power engineering, manufacturing engineering, petrochemistry, water supply, chemical and aerospace industries, and other fields. The invention relates to a pipe heat insulation casing consisted of metal elements and assembly method ensuring reliable electrical insulation of all elements. The connection of the metal elements is with lapping, the elements are with openings in the lapping area where the electrically-insulating spacers are set made of resilient, elastic-plastic, plastic, fully viscous or partially solidified material ensuring electrical insulation between the adjacent elements. The electrically-insulating spacers are applied to the lapping areas of the metal elements to fill the openings of the lapping areas thus arranging reliable pin connections between the spacer and adjacent casing elements. Multiple pin connections ensure fixation of the adjacent metal elements without any failure to electrical insulation of each other.

Claims

1. A pipe heat insulation casing in the form of cylindrical metal elements series-connected by electrically-insulating spacers, wherein metal elements are installed with mutual overlapping and with perforation openings in the mutual overlapping areas where electrically-insulating spacers are located which consider filling of the perforation openings in the lapping area in case of further compression.

2. Heat insulation casing according to claim 1, wherein the electrically-insulating spacers are made of resilient, elastic-plastic or plastic material.

3. Heat insulation casing according to claim 1, wherein the electrically-insulating spacers are made of fully viscous or partially solidified material.

4. Heat insulation casing according to claim 1, wherein the surface of the electrically-insulating spacers are covered by a layer of sealant.

5. Pipe heat insulation casing according to claim 1, wherein the electrically-insulating spacers are in the form of double stick tape.

6. Pipe heat insulation casing according to claim 1, wherein the openings in the lapping area of the metal elements are made with flanges towards from the contact surface.

7. Pipe heat insulation casing according to claim 1, wherein the metal elements are made in the form of sheets archwise bent along the pipeline which in-line edges are connected with each other by fasteners.

8. Pipe heat insulation casing according to claim 7, wherein in-line edges of the sheets are fastened by self-tapping screws.

9. An assembly method of pipe heat insulation casing, wherein they install series of cylindrical metal elements on the pipe with connection by means of electrically-insulating spacers, with difference that the metal elements are installed with overlapping with opening in the metal elements in the lapping areas and electrically-insulating spacers are set between the metal elements in the lapping areas with possibility of filling the openings of the metal elements in the lapping areas in case of further compression.

10. An assembly method for heat insulation casing according to claim 9, wherein the electrically-insulating spacers are made of resilient, elastic-plastic or plastic material.

11. An assembly method for heat insulation casing according to claim 9, wherein the electrically-insulating spacers are made of fully viscous or partially solidified material.

12. Heat insulation casing according to claim 1, wherein prior assembly compression a layer of sealing is applied to the surface of the electrically-insulating spacers.

13. An assembly method for heat insulation casing according to claim 9, wherein the electrically-insulating spacers are in the form of double stick tape.

14. An assembly method for heat insulation casing according to claim 9, wherein the metal elements in the form of metal sheets archwise bent across the pipe in-line edges of which are connected with each other by means of self-tapping screws wherein the assembly compression of the metal elements shall be performed by tightening up by means of wire or loop and clamp by means of self-tapping screws.

15. Pipe heat insulation casing according to claim 7, wherein in-line edges of the sheets are fastened together by self-tapping screws.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0039] Invention group is explained by the drawings, wherein:

[0040] FIG. 1 shows two views of the pipe heat insulation casing in the preferred option.

[0041] FIG. 2 shows general view of connection of adjacent metal elements of the pipe heat insulation casing in the preferred option;

[0042] FIG. 3 shows cross-section view of connection of transverse weld of adjacent metal elements of the pipe heat insulation casing in the preferred option;

[0043] FIG. 4 shows cross-section view of perforation openings with flanges and pin with head.

[0044] The pipe heat insulation casing in the preferred option consists of metal elements 3 mounted above the pipe 1 covered by heat insulation 2. The self-tapping screws 5 connect the metal sheets composing the metal elements in longitudinal welds 7. In the lapping areas in longitudinal welds 8 have perforation openings 6. Along longitudinal weld 8 in the lapping area the adjacent metal elements 3 of the casing are divided by electrically-insulating spacers 4. In case of assembly compression the perforation openings 6 are filled with metals of the electrically-insulating spacers 4 going over the edges of the surfaces of the casing metal elements 3. Wherein the prominent material may lead to formation of heads 9. Due to this the electrically-insulating spacers 4 shall provide both electrical insulation of the adjacent metal elements 3 of the casing and mechanical connection. Formation of the heads 9 out of the material of the electrically-insulating spacers 4 shall increase reliability of connection of the metal elements 3 in transverse welds 8. Moreover, in case of external mechanical effects to the pipeline the heat insulation casing ensures protection for the heat insulation 2 due to structural stiffness which is provided during assembly.

DETAILED DESCRIPTION OF INVENTION

[0045] Hereby, the construction of the heat insulation casing shall consist of separate elements reliably electrically insulated which may be applicable in detection of the pipe leakages by means of monitoring of the heat insulation electrical resistance.

[0046] Assembly of the pipe heat insulation casing is arrange during its installation on the pipe 1. Wherein the metal elements 3 are installed in sequence on the pipe 1 after covering by the heat insulation 2. The metal elements 3 of the casing are made of metal sheets and become of the final structural shape and stiffness upon coming closing cylinders (cylinder shells) by means of connection with self-tapping screws 5 in longitudinal welds 7 in the lapping areas. The adjacent metal elements 3 with perforation openings 6 in the lapping areas 8 in longitudinal welds of the pipe heat insulation casing are connected with each other by means of electrically-insulating spacers 4 formed multiple pin connections in the perforation openings 6. For this the material of the spacer is set in the free lapping area 8 installed on pipe 1 of the metal element 3 with possibility of filling the perforation openings 6 in the lapping area 8 in case of pressing. In the various forms of the invention this material may be made of resilient, elastic-plastic, plastic material in the form of double stick tape or in the preferred option in the form of fully viscous or partially solidified material. Wherein an electrically-insulating spacer 4 is set as provided on the metal element 3 (prior installation on pipe 1). Then the following metal element 3 is installed on the pipe 1 in such a way that its lapping area 8 was located in the lapping area 8 of the previous metal element 3 with a spacer 4. Afterwards, assembly compression of the metal element 3 is performed (by means of wire or hood with further fixation by self-tapping screws 5) in such a way that to ensure full contact in the lapping area 8 and filling by electrically-insulating material by the spacers 4 of the perforation openings 6 in the lapping area 8 of the adjacent metal elements 3, thus finally forming electrically-insulating spacer 4 with pin connections in the lapping area 8 of the metal elements 3. Therein this electrically-insulating material of the spacers 4 at filling of the openings 6 is forming heads 9 with additional fixation at flanges of the metal elements. Hereby, the arranged electrically-insulating spacer 4 provides reliable insulation of the adjacent metal elements 3 and ensure its reliable mechanical connection with each other. Then the following metal element 3 is installed in such a way that its lapping area 8 was located in the lapping area 8 of the previous metal element 3 with a electrically-insulating spacer 4 and then assembly compression is arranged. All steps described above shall be repeated until complete installation of the heat insulation casing.

[0047] As resilient, elastic-plastic or plastic material for arrangement of the electrically-insulating spacer 4 may be used polymeric material with relevant characteristics.

[0048] In one of the options of the invention group the electrically-insulating spacer 4 may be arrange in the form of thick (e.g. from 2 to 5 mm) double stick tape (e.g. scotch tape with adhesive layer on both sides) which is put on the outside of the lapping area 8 of the metal element 3, afterwards the next metal element 3 during assembly is fixed already outside to the same electrically-insulating spacer 4 in its lapping area 8. And so forth.

[0049] As fully viscous or partially solidified material for arrangement of the electrically-insulating spacer 4 there may be used liquid seal a layer of which is applied to the lapping area 8 of the metal element 3, afterwards this layer partially (or fully) polymerized and arranges a spacer 4, then the next metal element 3 is installed outside to this electrically-insulating spacer 4 which was arranged due to polymerization of the sealing layer. And so forth. As such sealing may be used fire-resistant neutral silicone joint sealants “Siloterm EP-6” and “Siloterm EP-71”.

INDUSTRIAL APPLICABILITY

[0050] A pipe heat insulation casing and erection method allows to boost security of operation of the pipe with heat insulation and shall be applied in nuclear power industry, heat power engineering, manufacturing engineering, petrochemistry, water supply, chemical and aerospace industries as well as other fields.