CABOZANTINIB MALATE CRYSTAL FORM, PREPARATION METHOD AND USE THEREOF
20210332014 · 2021-10-28
Inventors
- Minhua Chen (Suzhou, CN)
- Yanfeng Zhang (Suzhou, CN)
- Xiaoting Zhai (Suzhou, CN)
- Jing ZHANG (Suzhou, CN)
- Qun Zhang (Suzhou, CN)
Cpc classification
C07D215/233
CHEMISTRY; METALLURGY
International classification
Abstract
The present invention relates to novel cabozantinib malate crystalline forms, preparation methods for the cabozantinib malate, a pharmaceutical composition comprising the novel cabozantinib malate crystalline forms, and use of the novel cabozantinib malate crystalline forms in the preparation of MET, VEGFR1/2/3, ROS1, RET, AXL, NTRK, and KIT inhibitors and pharmaceutical preparations for treating cancers such as thyroid cancer, lung cancer, kidney cancer and liver cancer. The cabozantinib malate crystalline forms provided by the present invention has one or more improved properties compared with the prior art, and the preparation method for the cabozantinib malate provided by the present disclosure has a lower cost and better quality of the obtained product compared with the prior art, having important value for future optimization and development of this drug.
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Claims
1. A process for preparing crystalline form M2 of Compound I, wherein the process comprises: dissolving Compound I solid or a mixed solid of cabozantinib and (S)-malic acid in a solvent and then adding an anti-solvent to precipitate a solid, then drying the obtained solid under a condition of above 30% relative humidity (RH) to obtain crystalline form M2, wherein said solvent is an organic acid or a mixture of organic acid and aromatic hydrocarbon; said anti-solvent is an aromatic hydrocarbon or an ester or an alcohol or a ketone or a mixture of an aromatic hydrocarbon and an ester or a mixture of an aromatic hydrocarbon and a ketone; wherein the X-ray powder diffraction pattern of said crystalline form M2 comprises characteristic peaks at 2 theta values of 8.6°±0.2 °, 12.6 °±0.2°, 20.2°±0.2°, 23.4°±0.2°, and 26.1°±0.2. ##STR00003##
2. The process for preparing crystalline form M2 of Compound I according to claim 1, wherein said organic acid is acetic acid, said aromatic hydrocarbon is toluene, said ester is ethyl acetate or isopropyl acetate, said ketone is methyl isobutyl ketone, and said alcohol isopropanol or n-propanol.
3. The process for preparing crystalline form M2 of Compound I according to claim 1, wherein the temperature of the solvent system is below 15° C. when adding an anti-solvent.
4. The process for preparing crystalline form M2 of Compound I according to claim 3, wherein the temperature of the solvent system is −5° C. to 10° C. when adding an anti-solvent.
5. The process for preparing crystalline form M2 of Compound I according to claim 1, wherein seed crystals of crystalline form M2 can be added before adding the anti-solvent and the amount of the seed crystals are 1 wt % to 10 wt %.
6. The process for preparing crystalline form M2 of Compound I according to claim 1, wherein the volume ratio of said solvent and said anti-solvent is 1:1 to 1:10.
7. The process for preparing crystalline form M2 of Compound I according to claim 6, wherein the volume ratio of said solvent and said anti-solvent is 2:5.
8. A crystalline form CSI of Compound I, wherein the X-ray powder diffraction pattern comprises characteristic peaks at 2 theta values of 8.5°±0.2°, 12.7°±0.2° and 13.9°±0.2° using CuKα radiation. ##STR00004##
9. The crystalline form CSI of Compound I according to claim 8, wherein the X-ray powder diffraction pattern comprises one or two or three characteristic peaks at 2 theta values of 12.1°±0.2°, 17.9°±0.2° and 19.9°±0.2° using CuKα radiation.
10. The crystalline form CSI of Compound I according to claim 8, wherein the X-ray powder diffraction pattern comprises one or two or three characteristic peaks at 2 theta values of 14.9°±0.2°, 16.7°±0.2° and 25.5°±0.2° using CuKα radiation.
11. A process for preparing of crystalline form CSI of Compound I according to claim 8, wherein the process comprising: Method 1: dissolving Compound I in acetic acid or a solvent mixture of acetic acid and an aromatic hydrocarbon, then rapidly evaporating at 50-80° C.; or Method 2: dissolving the Compound I in acetic acid, a mixture of acetic acid and an aromatic, a mixture of acetic acid and an alkane, or a mixture of acetic acid and water; then adding an aromatic hydrocarbon, an alkane, an ester or a ketone into the solution with stiffing to obtain crystalline form CSI.
12. The process for preparing of crystalline form CSI of Compound I according to claim 11, wherein said aromatic hydrocarbon in Method 1 is toluene, the volume ratio of said acetic acid and toluene is 2:1-1:3.
13. The process for preparing of crystalline form CSI of Compound I according to claim 12, wherein the volume ratio of said acetic acid and toluene is 1:1.
14. The process for preparing of crystalline form CSI of Compound I according to claim 11, wherein the volume ratio of said acetic acid and aromatic, acetic acid and alkane, or acetic acid and water in Method 2 is 2:1-1:3.
15. The process for preparing of crystalline form CSI of Compound I according to claim 11, wherein in Method 2, said aromatic hydrocarbon is toluene, said alkane is n-heptane, said ester is isopropyl acetate, and said ketone is methyl isobutyl ketone.
16. The process for preparing of crystalline form CSI of Compound I according to claim 11, wherein said stiffing in Method 2 is at 0-5° C.
17. A crystalline form CSIII of Compound I of Compound I, wherein the X-ray powder diffraction pattern comprises characteristic peaks at 2 theta values of 8.5°±0.2°, 21.3°±0.2°, and 23.0°±0.2° using CuKα radiation. ##STR00005##
18. The crystalline form CSIII of Compound I according to claim 17, wherein the X-ray powder diffraction pattern comprises one or two or three characteristic peaks at 2 theta values of 14.4°±0.2°, 17.8°±0.2°, and 12.6°±0.2° using CuKα radiation.
19. The crystalline form CSIII of Compound I according to claim 17, wherein the X-ray powder diffraction pattern comprises one or two or three characteristic peaks at 2 theta values of 20.5°±0.2°, 24.0°±0.2°, and 16.4°±0.2° using CuKα radiation.
20. A process for preparing crystalline form CSIII of Compound I according to claim 17, wherein the process comprising: Method 1: dissolving Compound I in an acid, a solvent mixture of an acid and an aromatic hydrocarbon, a solvent mixture of an acid and an alkane, or a solvent mixture of an acid and water, adding an aromatic hydrocarbon, an alkane, an ester or a ketone into the solution with stiffing to obtain a precipitate, then slurring the obtained solid in a solvent mixture of an aromatic hydrocarbon and water, separation again to obtain the crystalline form CSIII; or Method 2: step 1: dissolving the Compound I in an acid, stiffing and heating until the solid is completely dissolved, then naturally cooling the system to room temperature and filtering; step 2: adding an aromatic hydrocarbon in the clear solution dropwise, then transferring the mixture to an environment at 0-10° C. and continuing stiffing, filtering the mixture to separate the solid, and drying; step 3: heating the solid to 50-100° C. under nitrogen purging, and then cooling to 30° C. to obtain Form CSIII.
21. The process for preparing crystalline Form CSIII of Compound I according to claim 20, wherein the volume ratio of said acid and aromatic hydrocarbon, acid and alkane, or acid and water in Method 1 is 2:1-1:3.
22. The process for preparing crystalline form CSIII of Compound I according to claim 20, wherein in Method 1, said acid is acetic acid, said aromatic hydrocarbon is toluene, said alkane is n-heptane, said ester is isopropyl acetate, and said ketone is methyl isobutyl ketone.
23. The process for preparing crystalline form CSIII of Compound I according to claim 20, wherein in Method 2, said acid is acetic acid, said aromatic hydrocarbon is toluene.
24. The process for preparing crystalline form CSIII of Compound I according to claim 20, wherein said stiffing in step 1 of Method 2 is performed at 80° C.; said stiffing in step 2 is performed at 5° C., the time of said stiffing in step 2 is 10-20 hours, and said heating in step 3 is up to 100° C.
25. A pharmaceutical composition, wherein the pharmaceutical composition comprises a therapeutically effective amount of crystalline form CSI of Compound I according to claim 8, and a pharmaceutically acceptable carrier, a dilution agent or an excipient.
26. A method for treating a disease associated with inhibition of MET, VEGFR1/2/3, ROS1, RET, AXL, NTRK, or KIT, comprising administering to a subject in need thereof a therapeutically effective amount of crystalline form CSI of Compound I according to claim 8.
27. A method for treating thyroid cancer, lung cancer, gastric cancer, or liver cancer, comprising administering to a subject in need thereof a therapeutically effective amount of crystalline form CSI of Compound I according to claim 8.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0084] The present disclosure is further illustrated by the following examples which describe the preparation and use of the crystalline forms of the present disclosure in detail. It is obvious to those skilled in the art that many changes in the materials and methods can be accomplished without departing from the scope of the present disclosure.
[0085] The abbreviations used in the present disclosure are explained as follows:
[0086] XRPD: X-ray Powder Diffraction
[0087] DSC: Differential Scanning calorimetry
[0088] TGA: Thermo Gravimetric Analysis
[0089] DVS: Dynamic Vapor Sorption
[0090] .sup.1H NMR: Proton Nuclear Magnetic Resonance
[0091] PSD: Particle Size Distribution
[0092] HPLC: High Performance Liquid Chromatography
[0093] Instruments and methods used for data collection:
[0094] X-ray powder diffraction patterns in Example 1-4, 10-11, 13-14 and comparative examples of the present disclosure were acquired by a Bruker D2 PHASER X-ray powder diffractometer. The parameters of the X-ray powder diffraction method of the present disclosure are as follows: [0095] X-Ray Reflection: Cu, Kα [0096] Kα1 (Å): 1.54060; Kα2 (Å): 1.54439 [0097] Kα2/Kα1 intensity ratio: 0.50 [0098] Voltage: 30 (kV) [0099] Current: 10 (mA) [0100] Scan range: from 3.0 degree to 40.0 degree
[0101] X-ray powder diffraction patterns in Example 12 of the present disclosure were acquired by a Bruker D8 Discover X-Ray powder diffractometer. The parameters of the X-ray powder diffraction method of the present disclosure are as follows: [0102] X-Ray Reflection: Cu, Kα [0103] Kα1 (Å): 1.54060; Kα2 (Å): 1.54439 [0104] Kα2/Kα1 intensity ratio: 0.50 [0105] Voltage: 40 (kV) [0106] Current: 40 (mA) [0107] Scan range: from 4.0 degree to 40.0 degree
[0108] Differential scanning calorimetry (DSC) data in the present disclosure were acquired by a TA Q2000. The parameters of the DSC method of the present disclosure were as follows: [0109] Heating rate: 10° C./min [0110] Purge gas: nitrogen
[0111] Thermo gravimetric analysis (TGA) data in the present disclosure were acquired by a TA Q500. The parameters of the TGA method of the present disclosure were as follows: [0112] Heating rate: 10° C./min [0113] Purge gas: nitrogen
[0114] Proton nuclear magnetic resonance spectrum data (.sup.1H NMR) were collected from a Bruker Avance II DMX 400M HZ NMR spectrometer. 1-5 mg of sample was weighed and dissolved in 0.5 mL of deuterated dimethyl sulfoxide to obtain a solution with a concentration of 2-10 mg/mL.
[0115] High Performance Liquid Chromatography (HPLC) data in the present disclosure were collected from an Agilent 1260 with Variable Wavelength Detector (VWD).
[0116] The HPLC method parameters for solubility test in the present disclosure are as follows: [0117] 1. Column: Waters XBridge C18 150×4.6mm, 5 μm [0118] 2. Mobile Phase: A: 0.1% TFA in H.sub.2O [0119] B: 0.1% TFA in Acetonitrile [0120] Gradient:
TABLE-US-00001 Time (min) % B 0.0 10 1.0 10 17.0 80 20.0 80 20.1 10 25.0 10 [0121] 3. Flow rate: 1 mL/min [0122] 4. Injection Volume: 5 μL [0123] 5. Detection wavelength: 250 nm [0124] 6. Column Temperature: 40° C. [0125] 7. Diluent: Acetonitrile/H.sub.2O (9:1, v/v)
[0126] The particle size distribution data in the present disclosure were acquired by an S3500 laser particle size analyzer of Microtrac. Microtrac S3500 is equipped with an SDC (Sample Delivery Controller). The test is carried out in wet mode, and the dispersion medium is Isopar G. The parameters are as follows:
TABLE-US-00002 Size distribution: Volume Run Time: 10 s Dispersion medium: Isopar G Particle coordinates: Standard Run Number: 3 times Fluid refractive index: 1.42 Particle Transparency: Trans Residuals: Enabled Particle refractive index: 1.59 Flow rate: 60* Particle shape: Irregular Filtration: Enabled Ultrasonication power: 30 W Ultrasonication time: 0 s *Flow rate 60% is 60% of 65 mL/s.
[0127] Dynamic Vapor Sorption (DVS) is measured via an SMS (Surface Measurement Systems Ltd.) intrinsic DVS instrument. Its control software is DVS-Intrinsic control software, and its control software is DVS-Intrinsic control software. Typical Parameters for DVS test are as follows: [0128] Temperature: 25° C. [0129] Gas and flow rate: N.sub.2, 200 mL/min [0130] dm/dt=0.002 [0131] RH range: 0% RH to 95% RH
[0132] Unless otherwise specified, the following examples were conducted at room temperature. Said “room temperature” is not a specific temperature, but a temperature range of 10-30° C.
[0133] According to the present disclosure, cabozantinib and/or its salt used as a raw material is solid (crystalline and amorphous), oil, liquid form or solution. Preferably, Compound I and/or its salt used as a raw material is a solid.
[0134] Raw materials of cabozantinib and/or a salt thereof used in the following examples were prepared by known methods in the prior art, for example, the method disclosed in CN102388024A.
Example 1 Preparation of Form CSI
[0135] 100.5 mg of Compound I was weighed, and mixed with 10 mL of acetic acid/toluene (1:1, v/v) solvent mixture. The mixture was magnetically stirred at 50° C. until the solid was completely dissolved. The resulting clear solution was left to stand at 50° C. to evaporate, and a solid sample was obtained after about 15 days. [0136] The obtained solid was characterized by XRPD, TGA, DSC and .sup.1H NMR. The XRPD pattern is substantially as depicted in
TABLE-US-00003 TABLE 1 2 Theta d Spacing Relative intensity % 8.32 10.63 34.68 8.48 10.43 39.04 11.65 7.60 11.38 12.11 7.31 43.70 12.65 7.00 100.00 13.92 6.36 42.79 14.88 5.95 20.65 16.36 5.42 18.36 16.67 5.32 20.44 17.89 4.96 25.60 19.85 4.47 29.93 21.16 4.20 9.05 23.83 3.73 33.28 25.47 3.50 24.33 26.54 3.36 22.29 27.04 3.30 22.31 28.25 3.16 4.16 29.70 3.01 6.08 32.06 2.79 4.80
Example 2 Preparation of Form CSI
[0140] 2033.1 mg of compound I was weighed, and mixed with 6.0 mL of acetic acid. The mixture was stirred magnetically at 50° C. until the solid was completely dissolved. The solution was cooled to room temperature naturally and filtered to obtain a clear solution. A total of 20.0 mL of toluene was added in portions (1.0 mL each time) to the clear solution with stirring. The resulting suspension was transferred to an environment at 5° C. and stirred for about 24 h. The precipitated solid was separated. [0141] The obtained solid was characterized to be Form CSI by XRPD. The XRPD pattern and XRPD data are shown in
TABLE-US-00004 TABLE 2 2 Theta d Spacing Relative Intensity % 8.31 10.64 38.02 8.47 10.44 39.75 11.63 7.61 18.09 12.08 7.33 100.00 12.65 7.00 79.41 13.92 6.36 73.94 14.88 5.95 14.14 15.61 5.68 3.84 16.36 5.42 15.49 16.67 5.32 22.24 17.00 5.22 9.61 17.47 5.08 19.47 17.79 4.98 25.15 17.88 4.97 24.06 18.17 4.88 11.89 19.85 4.47 41.93 21.32 4.16 4.34 23.47 3.79 9.51 23.83 3.73 9.04 24.31 3.66 3.77 25.08 3.55 3.52 25.48 3.49 13.01 26.99 3.30 6.33 29.63 3.01 4.49 32.09 2.79 4.09
Example 3 Preparation of Form CSIII
[0142] 5.1 g of compound I was weighed and dissolved in 25.0 mL of acetic acid, and then stirred at 100° C. until the solid was completely dissolved. 25.0 mL of toluene was added after the solution was cooled to room temperature. The solution was filtered at room temperature, transferred to a reactor and then cooled to 0° C. 52.1 mg of seed crystals were added and the mixture was aged with mechanical stirring for 1.5 hours. Then, 50.0 mL of isopropyl acetate was added, and the solid was separated after stirring for 20 hours. The obtained solid was stirred in 100.5 mL of toluene/water (200:1, v/v) for about 2 minutes, and then the solid was separated. [0143] The obtained solid was characterized to be Form CSIII by XRPD. The XRPD pattern is substantially as depicted in
TABLE-US-00005 TABLE 3 2 Theta d Spacing Relative Intensity % 8.57 10.32 80.15 12.68 6.98 100.00 14.37 6.16 52.82 14.90 5.95 15.34 16.44 5.39 18.43 17.24 5.14 21.60 17.86 4.97 40.50 18.67 4.75 17.60 20.43 4.35 62.33 21.34 4.16 30.84 22.99 3.87 40.83 24.00 3.71 88.06 25.75 3.46 45.21 26.76 3.33 73.15 27.40 3.25 48.68 28.74 3.11 10.75 29.92 2.99 21.38 32.95 2.72 10.42 35.85 2.50 3.74
Example 4 Preparation of Form CSIII
[0144] 493.1 mg of compound I was weighed and dissolved in 1.5 mL of acetic acid. The solution was stirred magnetically at 80° C. until the solid was completely dissolved. The solution was filtered after naturally cooled to room temperature. A total of 5.0 mL of toluene was added to the clear solution with stirring and then transferred to an environment at 5° C. After stirring for about 15 hours, the solid was separated by filtration and transferred to 60° C./75% RH (relative humidity) conditions and left overnight. [0145] The obtained solid was placed on a variable-temperature stage, and the stage was placed in a sealed cavity chamber. The solid was heated to 100° C. and then cooled to 30° C. with nitrogen purging to obtain a white crystalline solid. [0146] The obtained solid was characterized to be Form CSIII by XRPD. The XRPD pattern is substantially as depicted in
TABLE-US-00006 TABLE 4 2 Theta d Spacing Relative Intensity % 4.22 20.93 5.98 6.28 14.08 13.11 8.53 10.37 56.71 12.68 6.98 100.00 14.37 6.16 39.31 16.39 5.41 21.73 17.20 5.15 14.08 17.86 4.97 59.77 17.96 4.94 50.93 18.74 4.74 21.46 19.66 4.52 28.03 20.57 4.32 64.19 21.30 4.17 35.73 23.13 3.84 53.35 24.01 3.71 66.94 24.21 3.68 64.51 25.76 3.46 25.61 27.09 3.29 40.08 29.65 3.01 10.62 30.46 2.93 7.42 32.53 2.75 5.43 33.20 2.70 5.33
Example 5 Kinetic Solubility Study
[0147] Simulated gastrointestinal fluids such as FaSSIF (Fasted state simulated intestinal fluids) and FeSSIF (Fed state simulated intestinal fluids) are biorelevant media. Solubility in such media is close to that in human environment because these media can reflect the effects of gastrointestinal environment on drug release better. [0148] 20 mg of Form CSI and 20 mg of crystalline forms in the prior arts were suspended into 1.5 mL of water to get saturated solutions. After equilibrated for 1 h and 4 h, concentrations (mg/mL) of the saturated solutions were measured by HPLC. The results are listed in Table 5.
TABLE-US-00007 TABLE 5 Solid form Time H.sub.2O Solubility Form CSI 1 h 0.35 (mg/mL) 4 h 0.36 Form M4 1 h 0.072 4 h 0.0028 Form N-2 1 h 0.15 4 h 0.15 [0149] 20 mg of Form CSIII and 20 mg of crystalline forms in the prior arts were suspended into 1.5 mL of SGF, 1.5 mL of FaSSIF, 1.5 mL of FeSSIF and 1.5 mL of water to get saturated solutions. After equilibrated for 1 h and 4 h, concentrations (mg/mL) of the saturated solutions were measured by HPLC. The results are listed in Table 6.
TABLE-US-00008 TABLE 6 Solid form Time FaSSIF FeSSIF H.sub.2O Solubility Form CSIII 1 h 0.025 0.13 0.30 (mg/mL) 4 h 0.0083 0.12 0.24 FormM4 1 h 0.012 0.062 0.072 4 h 0.0019 0.065 0.0028 FormN-2 1 h 0.011 0.047 0.15 4 h 0.0079 0.043 0.15 [0150] The results show that the solubility of Form CSI and CSIII of the present disclosure are higher than that of prior art.
Example 6 Purification Effect of Form CSI
[0151] Form CSI was prepared from the starting material. HPLC was applied to test the chemical purity of the starting material and Form CSI. The results show that the chemical purity of Form CSI is obviously improved by crystallization from the starting material, and the contents of all impurity are reduced. This indicated that Form CSI in the present invention has good purification effect.
Example 7 Flowability of Form CSI
[0152] Compressibility index or Carr Index is usually utilized to evaluate the flowability of powder or granules during the drug product process. Compressibility index test method is as follows: a certain amount of powder was added into a measuring cylinder and bulk volume was recorded. Then the powder was tapped to make it in the tightest state and the tapped volume was recorded. The bulk density (ρ.sub.0), tapped density (ρ.sub.f) were calculated and compressibility index was calculated according to c=(ρ.sub.f−ρ.sub.0)/ρ.sub.f. [0153] Criteria of flowability according to United States Pharmacopoeia USP1174, which is shown in Table 7.
TABLE-US-00009 TABLE 7 Compressibility index (%) Flowability ≤10 Excellent 11-15 Good 16-20 Fair 21-25 Passable 26-31 poor 32-37 Very poor >38 Very, very poor [0154] Flowability evaluation results of Form CSIII and prior art are presented in Table 8, which indicate that the flowability of Form CSIII is remarkably superior to that of prior art.
TABLE-US-00010 TABLE 8 Bulk density Tapped density Compressibility Solid form (g/ml) (g/ml) index Form CSIII 0.319 0.376 15% Form N-2 0.194 0.256 24% Form M4 0.251 0.387 35%
Example 8 Compressibility of CS1
[0155] Manual tablet press was used for compression. 80 mg of Form CSIII and crystalline forms in the prior art were weighed and added into the dies of a φ6 mm round tooling, respectively, compressed at 10 KN manually, then stored at room temperature for 24 h until complete elastic recovery. Hardness (H) was tested with an intelligent tablet hardness tester. Diameter (D) and thickness (L) were tested with caliper. Tensile strength of the powder was calculated with the following formula: T=2H/πDL. Under a certain force, the greater the tensile strength, the better the compressibility. [0156] Three tests on each sample were performed to calculate the tensile strength of the powder and the average value. The results are presented in Table 9.
TABLE-US-00011 TABLE 9 Solid Form Form CSIII Form N-2 Form M4 Average tensile 1.56 1.02 1.23 strength (MPa) [0157] The results show that Form CSIII has better compressibility compared with than prior art.
Example 9 Adhesiveness of Form CSI
[0158] 30 mg of Form CSIII and crystalline forms in the prior art were weighed separately and then added into the dies of φ8 mm round tooling, compressed at 10 KN and held for 30 s. The punch was weighed and amount of material sticking to the punch was calculated. The compression was repeated twice and the cumulative amount, maximum amount and average amount of material sticking to the punch during the compression were recorded. Detailed experimental results are shown in Table 10.
TABLE-US-00012 TABLE 10 Solid Form Maximum amount (mg) Average amount (mg) Form CSIII 0.06 0.045 Form N-2 0.26 0.20 Form M4 0.11 0.08 [0159] Test results indicate that the maximum amount sticking to the punch of the prior art is over twice of that of Form CSIII. The adhesiveness of CS III is superior to the prior art form.
Example 10 Preparation of Form M2
[0160] 100.11 g of compound I was weighed into a 1-L glass container, and a mixed solvent of acetic acid and toluene was added to dissolve the solid and obtain a clear solution. The clear solution was filtered into a 5-L reactor and cooled to 5-15° C. 2.02 g of Form M2 seed crystals were added to the system and the system was aged for 0.5 h. Isopropyl acetate and toluene were added slowly into the suspension. After a solid was precipitated, the solid was separated by suction filtration. The solid was dried in a forded air convection oven at 40° C. (Humidity: 30% RH-40% RH). Characterization shows that the obtained solid is Form M2. The XRPD pattern and data are shown in
[0161] The obtained solid was test, and the chemical purity of the obtained solid was 99.77%. The solvent residues of acetic acid, toluene, isopropyl acetate, and n-heptane were less than 1250 ppm, 325 ppm, 756 ppm, and 2324 ppm, respectively, which meets the requirements of ICH. The particle size distribution diagram of the solid is shown in
TABLE-US-00013 TABLE 11 2 Theta d Spacing Relative Intensity % 6.26 14.12 4.69 8.60 10.28 57.00 11.64 7.60 8.35 12.27 7.21 51.62 12.56 7.05 100.00 14.35 6.17 31.84 14.78 6.00 17.42 16.46 5.38 12.50 17.29 5.13 14.37 17.77 4.99 19.28 18.49 4.80 10.17 19.00 4.67 11.71 20.29 4.38 25.55 22.26 3.99 14.80 23.20 3.83 32.44 23.45 3.79 37.59 24.20 3.68 12.52 25.31 3.52 15.82 26.12 3.41 31.65 26.68 3.34 20.13 27.16 3.28 30.57 27.64 3.23 17.65 28.82 3.10 4.45 29.47 3.03 8.83
Example 11 Preparation of Form M2
[0162] 5.06 g of compound I was weighed into a 100-mL glass vial, and a mixed solvent of acetic acid and toluene was added to dissolve the solid and obtain a clear solution. The solution was filtered into a 250-mL reactor and cooled to 0-5° C. 52.1 mg of Form M2 seed crystals were added to the system and the system was aged for 0.5 h. Isopropyl acetate was added slowly into the suspension. After a solid was precipitated, the solid was separated by suction filtration. The solid was dried by a forded air convection oven at 30° C. (the humidity was no less than 40% RH). Characterization shows that the obtained solid is Form M2. The XRPD pattern and data are shown in
TABLE-US-00014 TABLE 12 2 Theta d Spacing Relative Intensity % 3.99 22.13 23.45 4.33 20.39 22.26 6.21 14.24 13.19 8.65 10.22 81.76 11.62 7.62 10.30 12.25 7.23 46.01 12.56 7.05 100.00 14.36 6.16 41.53 14.43 6.15 36.67 14.79 5.98 22.32 16.51 5.37 21.89 17.26 5.13 20.25 17.77 4.99 25.52 18.53 4.78 11.25 19.00 4.67 21.70 20.25 4.38 34.50 20.39 4.35 36.45 20.79 4.27 28.62 22.31 3.98 26.62 22.79 3.90 27.36 23.24 3.82 50.11 23.45 3.79 53.57 24.22 3.67 17.88 25.24 3.53 19.28 26.15 3.41 51.00 26.68 3.34 26.73 27.10 3.29 36.81 27.64 3.22 25.65 28.86 3.09 7.66 29.37 3.04 13.66 29.56 3.02 15.73 32.52 2.75 5.55
Example 12 Preparation of Form M2
[0163] About 8.00 g of cabozantinib freebase and 2.25 g of (S)-malic acid was weighed in a 100-mL glass vial, and a mixed solvent of acetic acid and toluene was added to dissolve the solid and obtain a clear solution. The solution was filtered into a 500-mL reactor and cooled to −5-15° C. About 200 mg of Form M2 seed crystals were added to the system. Isopropyl acetate and toluene were added slowly into the system. After a solid was precipitated, the solid was separated by suction filtration. The solid was dried by a forded air convection oven at 40° C. (the humidity was no less than 40% RH). And then Form M2 was obtained. The XRPD pattern and XRPD data are shown in
TABLE-US-00015 TABLE 13 2 Theta d Spacing Relative Intensity % 8.59 10.29 87.97 11.63 7.61 9.89 12.25 7.23 52.46 12.56 7.05 100.00 14.33 6.18 46.23 14.74 6.01 24.69 16.53 5.36 27.07 17.25 5.14 23.46 17.80 4.98 27.67 19.04 4.66 30.48 20.11 4.42 38.66 20.70 4.29 37.18 22.21 4.00 34.76 22.76 3.91 43.97 23.40 3.80 94.66 24.14 3.69 19.47 25.26 3.53 31.11 26.15 3.41 70.48 26.63 3.35 43.46 27.03 3.30 61.29 27.58 3.23 34.06 28.80 3.10 10.00 29.41 3.04 26.61 31.28 2.86 4.36 32.47 2.76 11.40 38.07 2.36 7.47
Example 13 Preparation of Form M2
[0164] About 50 mg of Compound I was weighed into a 10-mL glass bottle, and a mixed solvent of acetic acid and toluene was added to dissolve the solid and obtain a clear solution. The solution was filtered into a 20-mL reactor and cooled to 5° C. N-Propanol, isopropanol, methyl isobutyl ketone, ethyl acetate or isopropyl acetate was added slowly to the system as anti-solvent. After a solid was precipitated, the solid was separated by suction filtration. The solid was dried by blast oven at 40° C. (the humidity was no less than 40% RH) to obtain Form M2.
Example 14 Preparation of Form M2
[0165] About 493.1 mg of Compound I was weighed into a 5-mL glass vial, and 1.5 mL of acetic acid was added. The mixture was heated to 80° C. to obtain a clear solution. The obtained solution was cooled to room temperature and filtered into a 20-mL glass vial. 5.0 mL of toluene was added to the solution, and then transferred to 5° C. and stirred overnight. The precipitated solid was filtered and dried under 60° C./75% RH condition for 22 h to obtain Form M2. The XRPD pattern and XRPD data are shown in
TABLE-US-00016 TABLE 14 2 Theta d Spacing Relative Intensity % 8.61 10.27 80.56 8.72 10.14 47.82 11.64 7.60 9.23 12.28 7.21 53.35 12.56 7.05 100.00 14.37 6.16 48.00 14.81 5.98 17.80 16.55 5.36 22.33 17.30 5.12 19.25 17.61 5.04 20.81 17.83 4.98 20.20 18.55 4.78 11.40 18.95 4.68 15.69 20.19 4.40 24.42 20.42 4.35 35.53 20.72 4.29 22.68 22.29 3.99 22.95 22.76 3.91 23.73 23.39 3.80 47.60 24.25 3.67 13.82 24.77 3.59 7.83 25.24 3.53 18.39 26.08 3.41 31.18 26.19 3.40 38.94 26.67 3.34 26.38 27.11 3.29 25.88 27.64 3.23 18.37 29.42 3.04 12.93
Comparative Example: Preparation of Form M2 Disclosed in WO2015177758A1
[0166] 335.4 mg of compound I was weighed into a 20-mL glass vial, and 1 mL of propionic acid was added. A clear solution was obtained by heating. The solution was cooled to room temperature and 10 mL of methyl-tert-butyl ether was added with stirring. After aging for 2 h, the solid was sampled and characterized to be amorphous, and the XRPD pattern is shown in