NON-REFRIGERATED TUNABLE SEMICONDUCTOR LASER BASED ON MULTI-WAVELENGTH ARRAY AND PREPARATION METHOD
20210336415 · 2021-10-28
Assignee
Inventors
- Xiangfei Chen (Nanjing, CN)
- Rulei XIAO (Nanjing, CN)
- Jun Lu (Nanjing, CN)
- Tao FANG (Nanjing, CN)
- Yuechun SHI (Nanjing, CN)
Cpc classification
H01S5/50
ELECTRICITY
H01S5/12
ELECTRICITY
H01S5/4012
ELECTRICITY
H01S5/06804
ELECTRICITY
H01S5/02325
ELECTRICITY
International classification
H01S5/06
ELECTRICITY
H01S5/12
ELECTRICITY
Abstract
A non-refrigerated tunable semiconductor laser based on a multi-wavelength array includes a thermistor, a tunable laser array, a multiplexing structure, an optical amplifier, an optical splitter, an optical detector, and a main controller. The tunable laser array include a plurality of laser units with different wavelengths, and the tunable laser array is connected to the optical splitter and the main controller through the multiplexing structure and the optical amplifier in sequence. When the laser is influenced by the external environment temperature, the value of the influence caused by the external environment temperature is calculated, and drive currents of the tunable laser array and the optical amplifier are adjusted and controlled respectively according to the calculation result, so as to achieve the purpose that parameters of the final output light are consistent with parameters of the theoretical light.
Claims
1. A non-refrigerated tunable semiconductor laser based on a multi-wavelength array, comprising a thermistor, a tunable laser array, a multiplexing structure, an optical amplifier, an optical splitter, an optical detector, and a main controller; wherein the tunable laser array comprises a plurality of laser units with different wavelengths, and the tunable laser array is connected to the optical splitter and the main controller through the multiplexing structure and the optical amplifier in sequence; one of the plurality of laser units is driven to emit a laser beam with a corresponding wavelength according to a control instruction of the main controller, and the laser beam is amplified by the optical amplifier and then enters the optical splitter; the optical splitter is provided with two output ends, wherein a first output end of the two output ends is set as a light outputting end, and a second output end of the two output ends is connected to the main controller through the optical detector to constitute a feedback loop, wherein the feedback loop feeds back characteristics of a wavelength and a power of an actual output light to the main controller in real time; the thermistor is connected to the main controller to detect an external environment temperature in real time and feed back a detection result to the main controller; and the main controller calculates a corrected wavelength value after a compensation for a wavelength drift in conjunction with a set theoretical wavelength and the external environment temperature detected in real time, and the main controller initially adjusts a drive current of the tunable laser array to drive a laser unit with a wavelength of being closest to the corrected wavelength value to emit the laser beam; then, according to the fed-back characteristics of the wavelength and the power of the actual output light, the main controller fine-tunes the drive current of the tunable laser array and a drive current of the optical amplifier in conjunction with the set theoretical wavelength and a theoretical power to enable the actual output light to satisfy requirements of the set theoretical wavelength and the theoretical power.
2. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 1, further comprising a heat sink substrate, wherein the heat sink substrate is configured as a carrier of the thermistor, the tunable laser array, the multiplexing structure and the optical amplifier.
3. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 1, wherein the multiplexing structure comprises a passive multiplexing structure and an active multiplexing structure; the passive multiplexing structure comprises a multimode interferometer structure, a cascaded Y-branch waveguide structure or an arrayed waveguide grating structure; and the active multiplexing structure comprises the cascaded Y-branch waveguide structure.
4. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 1, wherein a maximum tuning wavelength range of the tunable laser array satisfies:
the maximum tuning wavelength range=a theoretical tuning wavelength range+an additional tuning wavelength range; wherein the additional tuning wavelength range is determined by characteristics of the wavelength drift caused by a variation of the environment temperature.
5. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 1, wherein a fixed wavelength interval is disposed between the plurality of laser units; a total number of the plurality of laser units of the tunable laser array satisfies:
the total number of the plurality of laser units=the maximum tuning wavelength range/the fixed wavelength interval.
6. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 1, wherein the plurality of laser units are arranged in parallel, in series or in a matrix form.
7. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 1, wherein the plurality of laser units comprise a distributed feedback (DFB) laser using a reconstruction-equivalent-chirp technology, and a waveguide structure comprises a ridge waveguide type and a buried heterostructure type; when the waveguide structure is the ridge waveguide type, a deep etching is performed on both sides of a waveguide to confine a light; and when the waveguide structure is the buried heterostructure type, an indium phosphide material is grown and buried on both sides of the waveguide to confine the light.
8. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 1, wherein a specific proportion of the optical splitter is determined by an output light intensity and a minimum light intensity, wherein the minimum light intensity is required by the optical detector.
9. A working method of a non-refrigerated tunable semiconductor laser based on a multi-wavelength array, wherein the non-refrigerated tunable semiconductor laser employs the non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 1; the working method comprises: S1: collecting the external environment temperature, the characteristics of the wavelength and the power of the actual output light in real time; S2: calculating a difference between the wavelength of the actual output light and the set theoretical wavelength; when the difference is greater than a tunable range of a current laser unit in a working state, going to step S3, otherwise, going to step S4; S3: calculating the corrected wavelength value after the compensation for the wavelength drift, and initially adjusting the drive current of the tunable laser array to drive the laser unit with the wavelength of being closest to the corrected wavelength value to emit the laser beam; S4: in conjunction with a difference between a fed-back wavelength value of the actual output light and the set theoretical wavelength, using a thermal effect tuning method of the drive current to fine-tune the drive current of the tunable laser array to enable the fed-back wavelength value of the actual output light to be consistent with the set theoretical wavelength; and S5: in conjunction with a fed-back power value of the actual output light and the theoretical power, fine-tuning the drive current of the optical amplifier to enable the fed-back power value of the actual output light to be consistent with the theoretical power.
10. A preparation method of a non-refrigerated tunable semiconductor laser based on a multi-wavelength array, wherein the non-refrigerated tunable semiconductor laser employs the non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 1; the preparation method comprises: S100: preparing the tunable laser array; wherein the tunable laser array is an array-type distributed feedback semiconductor laser chip based on a reconstruction-equivalent-chirp technology, and the tunable laser array comprises the plurality of laser units with different wavelengths; one of the plurality of laser units is driven to emit the laser beam with the corresponding wavelength according to the control instruction of the main controller; S200: bonding the thermistor and the tunable laser array to a heat sink substrate by welding or gluing; wherein the heat sink substrate is configured as a carrier, and an angle for suppressing an Fabry-Perot (F-P) cavity effect is formed between a light outputting end face of the tunable laser array and an upper surface of the heat sink substrate; S300: integrating a passive multiplexing structure at an output end of the tunable laser array through a photonic wire bonding technology, or monolithically integrating an active multiplexing structure at the output end of the tunable laser array through material growth, and realizing a single-port light outputting function of the tunable laser array; S400: integrating a semiconductor optical amplifier at an end of the passive multiplexing structure or an end of the active multiplexing structure, and amplifying or attenuating a power of a final output light by changing an input current of the semiconductor optical amplifier; and S500: coupling an end of the semiconductor optical amplifier with an optical fiber by packaging an isolator microlens assembly at the end of the semiconductor optical amplifier or using the photonic wire bonding technology to enable a laser light emitted by the array-type distributed feedback semiconductor laser chip to be output through the optical fiber.
11. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 2, wherein a fixed wavelength interval is disposed between the plurality of laser units; a total number of the plurality of laser units of the tunable laser array satisfies:
the total number of the plurality of laser units=the maximum tuning wavelength range/the fixed wavelength interval.
12. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 3, wherein a fixed wavelength interval is disposed between the plurality of laser units; a total number of the plurality of laser units of the tunable laser array satisfies:
the total number of the plurality of laser units=the maximum tuning wavelength range/the fixed wavelength interval.
13. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 4, wherein a fixed wavelength interval is disposed between the plurality of laser units; a total number of the plurality of laser units of the tunable laser array satisfies:
the total number of the plurality of laser units=the maximum tuning wavelength range/the fixed wavelength interval.
14. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 2, wherein the plurality of laser units are arranged in parallel, in series or in a matrix form.
15. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 3, wherein the plurality of laser units are arranged in parallel, in series or in a matrix form.
16. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 4, wherein the plurality of laser units are arranged in parallel, in series or in a matrix form.
17. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 2, wherein the plurality of laser units comprise a distributed feedback (DFB) laser using a reconstruction-equivalent-chirp technology, and a waveguide structure comprises a ridge waveguide type and a buried heterostructure type; when the waveguide structure is the ridge waveguide type, a deep etching is performed on both sides of a waveguide to confine a light; and when the waveguide structure is the buried heterostructure type, an indium phosphide material is grown and buried on both sides of the waveguide to confine the light.
18. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 3, wherein the plurality of laser units comprise a distributed feedback (DFB) laser using a reconstruction-equivalent-chirp technology, and a waveguide structure comprises a ridge waveguide type and a buried heterostructure type; when the waveguide structure is the ridge waveguide type, a deep etching is performed on both sides of a waveguide to confine a light; and when the waveguide structure is the buried heterostructure type, an indium phosphide material is grown and buried on both sides of the waveguide to confine the light.
19. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 4, wherein the plurality of laser units comprise a distributed feedback (DFB) laser using a reconstruction-equivalent-chirp technology, and a waveguide structure comprises a ridge waveguide type and a buried heterostructure type; when the waveguide structure is the ridge waveguide type, a deep etching is performed on both sides of a waveguide to confine a light; and when the waveguide structure is the buried heterostructure type, an indium phosphide material is grown and buried on both sides of the waveguide to confine the light.
20. The non-refrigerated tunable semiconductor laser based on the multi-wavelength array of claim 2, wherein a specific proportion of the optical splitter is determined by an output light intensity and a minimum light intensity, wherein the minimum light intensity is required by the optical detector.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] The drawings are not intended to be drawn in proportion. In the drawings, each identical or nearly identical component shown in each figure may be represented by the same reference number. For clarity, not every component is marked in each figure. Now, embodiments of various aspects of the present invention will be described through examples with reference to the drawings.
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[0045]
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[0047]
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[0050]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0051] In order to better understand the technical contents of the present invention, specific embodiments are specially listed and explained below with reference to the drawings.
[0052] Referring to
[0053] The tunable laser array includes a plurality of laser units with different wavelengths, and is connected to the optical splitter and the main controller through the multiplexing structure and the optical amplifier in sequence. One of the laser units is driven to emit a laser beam with a corresponding wavelength according to a control instruction of the main controller, and the laser beam is amplified by the optical amplifier and then enters the optical splitter. The optical splitter is provided with two output ends, wherein one output end is set as a light outputting end, and the other output end is connected to the main controller through the optical detector to constitute a feedback loop to feed back characteristics of the wavelength and the power of the actual output light to the main controller in real time.
[0054] The thermistor is connected to the main controller to detect the external environment temperature in real time and feed back a detection result to the main controller.
[0055] The main controller calculates a corrected wavelength value after compensation for wavelength drift in conjunction with a set theoretical wavelength and the external environment temperature detected in real time, and initially adjusts the drive current of the tunable laser array to drive a laser unit with a wavelength of being closest to the corrected wavelength value to emit the laser beam. Then, according to the fed-back characteristics of the wavelength and the power of the actual output light, the main controller fine-tunes the drive current of the tunable laser array and the drive current of the optical amplifier in conjunction with the set theoretical wavelength and a theoretical power to enable the actual output light to satisfy the requirements of the theoretical wavelength and the theoretical power.
[0056] Preferably, the semiconductor laser further includes a heat sink substrate, and the heat sink substrate is configured as a carrier of the thermistor, the tunable laser array, the multiplexing structure and the optical amplifier.
[0057] Referring to
[0058] (I) Arrangement Manners of the Laser Units
[0059] The structure of the tunable semiconductor laser is shown in
[0060] (II) Structure of the Laser Unit
[0061] A typical structure of the laser unit is shown in
[0062] The device may also employ the waveguide structure of the buried heterostructure type. In this case, the specific structure of the device is shown in
[0063] (III) The Wavelength Characteristics and Working Principle of the Laser Unit
[0064] Preferably, a fixed wavelength interval is disposed between the lasers to facilitate the tuning and controlling, and meanwhile, it is only necessary to adjust the number of laser units to complete the temperature adaptability requirement when the external environment temperature varies. This is determined by the temperature compensation principle of the laser. Unlike the conventional technology that uses the cooler to offset the influence of the external environment temperature, the present invention accepts the influence of any environmental factor including the external environment temperature on the output light and uses an additional wavelength tuning range to compensate for the wavelength drift of the laser caused by the variation of the environment temperature. For example, for an application requirement for wavelength tuning of a communication C-band about 35 nm, which requires a temperature variation of −20° C. to 70° C. to realize non-refrigerated working, the laser itself needs to consider compensating for the wavelength drift caused by the variation of the environment temperatures of the high and low temperature about 90° C. when being designed. Therefore, the wavelength tuning range of the laser needs to be greater than (35+9) nm=44 nm. If the array is designed to have an interval of 2 nm, that is, each laser unit covers a continuous wavelength tuning range about 2 nm, then the tunable laser requires a laser array with at least 22 wavelengths to cover the tuning range of 44 nm. Other situations are similar, and the specific number of laser units with different wavelengths will be designed as needed.
[0065] As shown in
[0066] When the laser works, stability of the output wavelength of the laser in a non-refrigerated working state is realized through a manner of real-time monitoring and dynamic stability. The specific solution is shown in
[0067] The continuous wavelength tuning of the laser in the entire wavelength tuning range is realized through the following method. Firstly, a unit laser covers a relatively small range of continuous wavelength tuning through a thermal effect tuning method of the drive current. The wavelength tuning range is not less than the wavelength interval Δλ of the multi-wavelength array. The wavelength tuning in this range is realized by the electrothermal tuning for the corresponding laser unit. When the required tuning range is greater than the wavelength interval, the main controller selects the laser unit with a wavelength of being closest to a new wavelength to work according to the requirement of the new wavelength, and uses the thermal effect tuning method of the drive current to fine-tune the wavelength of a new unit laser to make it match the working requirement of the new wavelength.
[0068] The output power of the laser is determined jointly by the drive current of the working unit laser and the drive current of the integrated SOA. When the thermal effect wavelength tuning of the drive current is performed, the optical amplifier also performs corresponding current adjustment to compensate for the variation of the output power caused by the variation of the drive current, so as to realize that the output power is basically unchanged when the wavelength tuning is performed. The specific variation amount is determined by the closed loop feedback system in
[0069] In some examples, since the specific proportion of light splitting of the optical splitter is determined by the output light intensity and the minimum light intensity required by the optical detector, the optical splitter can also be used as an auxiliary power adjusting device to provide a part of output power adjusting function to reduce the difficulties of adjusting and controlling under special situations.
[0070] Referring to
[0071] S1: the external environment temperature, the characteristics of the wavelength and the power of the actual output light are collected in real time.
[0072] S2: the difference between the wavelength of the actual output light and the theoretical wavelength is calculated; if the difference is greater than the tunable range of the current laser unit in a working state, go to step S3, otherwise, go to step S4.
[0073] S3: the corrected wavelength value after compensation for wavelength drift is calculated, and the drive current of the tunable laser array is initially adjusted to drive a laser unit with a wavelength of being closest to the corrected wavelength value to emit a laser beam.
[0074] S4: in conjunction with the difference between the fed-back wavelength value of the actual output light and the theoretical wavelength, the thermal effect tuning method of the drive current is used to fine-tune the drive current of the tunable laser array to enable the fed-back wavelength value of the actual output light to be consistent with the theoretical wavelength.
[0075] S5: in conjunction with the fed-back power value of the actual output light and the theoretical power, the drive current of the optical amplifier is fine-tuned to enable the fed-back power value of the actual output light to be consistent with the theoretical power.
[0076] (IV) Multiplexing Structure
[0077] Referring to
[0078] Referring to
[0079] S100: a tunable laser array is prepared. The tunable laser array is an array-type distributed feedback semiconductor laser chip based on the reconstruction-equivalent-chirp technology, includes a plurality of laser units with different wavelengths. One of the laser units is driven to emit a laser beam with a corresponding wavelength according to a control instruction of the main controller.
[0080] S200: a thermistor and the prepared tunable laser array are bonded to a heat sink substrate configured as a carrier by welding or gluing. An angle for suppressing the F-P cavity effect is formed between a light outputting end face of the tunable laser array and an upper surface of the heat sink substrate. In the device, the materials with lower thermal conductivity are used as the carrier of the laser chip during the package to enhance the thermal effect of the drive current and realize the tuning of the wavelength of the distributed feedback semiconductor laser in a relatively large range by using the thermal effect of the drive current of the laser. The thermal tuning range is greater than the wavelength interval of the array, so as to realize the continuous tuning of the wavelength in the entire working range.
[0081] S300: a passive multiplexing structure is integrated at an output end of the tunable laser array through photonic wire bonding technology, or an active multiplexing structure is monolithically integrated at the output end of the tunable laser array through material growth, so as to realize a single-port light outputting function of the tunable laser array.
[0082] S400: a semiconductor optical amplifier is integrated at the end of the passive multiplexing structure, or the end of the active multiplexing structure, and amplifying or attenuating a power of the final output light by changing the input current of the optical amplifier.
[0083] S500: the end of the optical amplifier is coupled with an optical fiber by packaging an isolator microlens assembly at end of the optical amplifier or using the photonic wire bonding technology to enable the laser light emitted by the laser chip to be output through the optical fiber.
[0084] As shown in
[0085] As shown in
[0086] As shown in
[0087] As shown in
[0088] As shown in
[0089] As shown in
[0090] As shown in
[0091] In this disclosure, various aspects of the present invention are described with reference to the drawings, and many illustrated embodiments are shown in the drawings. The embodiments of the present disclosure are not necessarily defined to include all aspects of the present invention. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many manners, because the concepts and embodiments disclosed in the present invention are not limited to any implementation. In addition, some aspects disclosed in the present invention can be used alone or in any appropriate combination with other aspects disclosed in the present invention.
[0092] The present invention has been disclosed as above through preferred embodiments, but the preferred embodiments are not used to limit the present invention. Various changes and modifications may be made by those having ordinary skill in the art without departing from the spirit and scope of the present invention, but the scope of protection of the present invention should be subject to what is defined in the claims.