FOLDING KNIFE
20210331335 · 2021-10-28
Inventors
- Michael T. Mayberry (Denver, CO)
- Danny R. Smith (Westminster, CO, US)
- Thomas Ward (Tualatin, OR, US)
- Deniece Hopkins (Longmont, CO, US)
- Timothy Eric Roberts (Broomfield, CO, US)
- Timothy James Galyean (Yamhill, OR, US)
Cpc classification
B26B1/048
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
This disclosure describes systems, methods, and apparatus for a locking folding knife having a handle lock and a safety switch arranged around and rotatable around a pivot axis of the knife. In an engaged position the switch overlaps at least a portion of the handle lock and prevents it from moving into an unlocked position. A spring, such as a wire form spring, can be arranged within a pocket of the switch, and when the switch is moved between engaged and disengaged positions the spring can be compressed generating a rotational bias on the switch urging the switch toward either the engaged or disengaged position.
Claims
1. A locking folding knife comprising: a handle; a first pivot axis; a blade having a cutting edge and a tang, the blade is pivotably coupled to the handle such that the blade is pivotable relative to the handle about the pivot axis between a retracted position and an extended position, the cutting edge is exposed in the extended position and a portion of the blade is received within the handle in the retracted position; a locking mechanism comprising a lock in the handle, or in a liner, and being biased to a locked position, wherein the locked position prevents the blade from rotating towards the retracted position; a switch located in a switch cutout recess in the handle or liner, wherein the switch is operable to move between an engaged position and a disengaged position, wherein when the switch is in the engaged position, the switch blocks movement of the lock from the locked position, and wherein when the switch in the disengaged position, the lock is free to move from the locked position; and a spring having two ends, at least one end arranged in a pocket of the switch.
2. The locking folding knife of claim 1, wherein both ends of the spring are arranged in the pocket of the switch, and wherein the spring compresses further when rotated between the engaged and disengaged positions.
3. The locking folding knife of claim 2, wherein compression of the spring generates a rotational bias on the switch, and wherein the switch is operable to pivot about the first pivot axis between the engaged and the disengaged position.
4. The locking folding knife of Claim 3, wherein the spring comprises a second pivot axis, wherein compression of the spring increases as the switch is rotated away from the engaged and disengaged positions until a midpoint in rotation is reached, and wherein a radius of curvature for the switch moves towards the second pivot axis when the switch is rotated away from the engaged and disengaged positions.
5. The locking folding knife of Claim 4, wherein a torque or bias applied by the spring reverses on either side of the midpoint in rotation.
6. The locking folding knife of claim 1, wherein the spring has a first end and a second end, the first end proximal the first pivot axis and the second end distal from the first pivot axis.
7. The locking folding knife of Claim 6, wherein the first end interfaces with a protrusion of the handle and rotates within a pocket of the protrusion as the switch rotates, and wherein the second end interfaces with a sub-pocket in the switch.
8. The locking folding knife of claim 1, wherein the liner includes a protrusion and a pocket in the protrusion, the protrusion extending inward from the liner and into a pocket in the switch, and wherein the first end of the spring interfaces with the pocket in the protrusion, and wherein the second end interfaces with a sub-pocket of the switch .
9. The locking folding knife of claim 1, wherein the switch is one of: surrounded on at least two sides by the switch cutout recess and on a third side by the lock in the handle or surrounded on all sides by the switch cutout recess in the liner.
10. A locking folding knife comprising: a blade; a frame having a first side being split into a fixed portion and a lock configured to be movable between a locked and an unlocked position, wherein the locked position prevents the blade from rotating toward a closed position; and a rotatable switch mounted in a recess of the frame or liner of the locking folding knife and rotatable around a pivot axis, the rotatable switch having an engaged position and a disengaged position, wherein in the engaged position the rotatable switch partially overlaps at least a portion of the lock thereby preventing the lock from moving to the unlocked position, and wherein in the disengaged position the rotatable switch is arranged to allow the lock to be moved between the locked and unlocked positions of the lock, and the switch in the disengaged position is surrounded by one or more of the recess in the frame and the lock in the unlocked position, and wherein the lock is a handle lock or liner lock.
11. The locking folding knife of claim 10, further comprising a spring located in a pocket of the switch.
12. The locking folding knife of claim 11, wherein the spring has a first end and a second end, wherein the first end interfaces with a protrusion of the handle and rotates within a first pocket of the protrusion as the switch rotates, and wherein the second end interfaces with a sub-pocket of the switch.
13. The locking folding knife of claim 11, wherein the liner includes a protrusion and a pocket in the protrusion, the protrusion extending inward from the liner and into the pocket in the switch, and wherein the first end of the spring interfaces with the pocket in the protrusion, and wherein the second end interfaces with a sub-pocket of the switch.
14. A method of manufacturing a lockable folding knife, the method comprising: forming a blade; forming a frame having a non-movable portion and a flexible portion movable between locked and unlocked positions; rotatably affixing the blade to the frame at a pivot axis of the lockable folding knife; forming a rotatable switch; mounting the rotatable switch in a recess of the flexible portion, the switch rotatable at the pivot axis, the rotatable switch having an engaged and a disengaged position, wherein in the engaged position the rotatable switch partially overlaps at least a portion of the flexible portion thereby preventing the flexible portion from moving to the unlocked position of the flexible portion, and wherein in the disengaged position the rotatable switch is arranged to allow the flexible portion to be moved between the locked and unlocked positions.
15. The method of claim 14, further comprising forming a spring and mounting most of the spring within a pocket of the switch.
16. The method of claim 15, wherein the spring comprises a second pivot axis, wherein compression of the spring increases as the switch is rotated away from the engaged and disengaged positions until a midpoint in rotation is reached, and wherein a radius of curvature of the switch moves towards the second pivot axis when the switch is rotated away from the engaged and disengaged positions.
17. The method of claim 16, further comprising arranging a first end of the spring within a pocket of the handle and arranging a second end of the spring within a sub-pocket of the switch.
18. The method of claim 15, further comprising arranging a first end of the spring within a pocket of the flexible portion and arranging a second end of the spring within a sub-pocket of the switch.
19. The method of claim 14, wherein compression of the spring increases as the switch is rotated away from the engaged and disengaged positions until a midpoint in rotation is reached.
20. The method of claim 14, further comprising forming a spring having a first end and a second end, the first end proximal the pivot axis and the second end distal from the pivot axis, and mounting the spring primarily within the switch, wherein the spring generates a rotational bias on the switch.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0055] The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments.
[0056] The present disclosure relates generally to a folding knife. More specifically, but without limitation, the present disclosure relates to safety features for preventing a folding knife from inadvertently folding.
[0057] Various types of folding knives have been in use for many years due to the convenience and safety of being able to conceal the point and blade of a knife when it is not in use. A primary safety feature of folding knives has also existed for many years—namely, a mechanism to prevent the knife from inadvertently folding while in use. Folding knives, in contrast to fixed-blade knives such as kitchen knives, are often used in situations where they are transported, unfolded, and then used to cut or stab something. Such uses are common, for example, during hunting, camping, fishing, repairing or self-defense activities. In these use cases, there are a variety of circumstances that could cause the lock mechanism to fail or inadvertently unlock, thereby endangering the user.
[0058] Existing mechanisms for preventing knives from folding, such as springs, latches, and locks, can still sometimes be accidentally disengaged, or can wear down over time to the point that they become ineffective. The present disclosure provides a plurality of advantageous safety mechanisms. These mechanisms provide enhanced safety through the durability and tactile feel of the mechanisms themselves and the redundancy of mechanisms. The durability and tactile feel of the mechanisms may prevent wear in the first place and allow the user to easily feel when a safety feature is in its desired position. The redundancy of mechanisms may ensure that even in the event of a failure of one safety feature due to wear or breakage, another secondary safety feature may prevent an unsafe closure of the blade.
[0059] The herein disclosed embodiments include a first safety feature referred to herein as a “handle lock.” The handle lock may be formed as part of the handle, from the shape of the handle itself providing the ability for the handle lock to flex relative to the rest of the handle. The handle lock (also referred to as a “handle lock portion,” “lock bar,” or “flexible portion”) can be biased toward an opposing side of the folding knife such that when the blade is rotated out to an open or unfolded position, the handle lock moves toward an opposing handle and locks the blade in the unfolded position. The handle lock feature is best seen in
[0060] The mechanism by which the handle lock engages with the blade tang can be the bias of the material from which the handle lock portion is formed. That is, its very shape may create the tension that pulls the handle lock portion into its natural position when the blade is extended. To disengage the handle lock portion, a user must apply pressure against the bias (away from the center of the handle toward the exterior of the handle) with the thumb of one hand and purposely move the blade with the other hand. The combination of these intentional motions by the user causes the handle lock portion 120 to move out of its locked position and allows the blade to rotate toward the closed position. When the blade tang is in its fully folded position, as best seen in
[0061] The handle lock can include another safety feature referred to herein as a “reinforcement portion,” which is best shown in the embodiment shown in
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[0063] The folding knife can also include another safety feature referred to herein as a “safety toggle switch” (or simply, “switch”) configured to reside in either an engaged (i.e., “safe”) or disengaged position, and can be rotationally biased throughout its range of movement—either toward the engaged or disengaged position depending on the switch's position. The rotational bias can force the switch to securely rest in the safe or unsafe position rather than to rest in between. The safety toggle switch is best shown in its safe or engaged position in
[0064] When a user wishes to extend and lock the knife, the user can use the blade flipper 158 shown in
[0065] The safety toggle switch can include a feature that causes the switch to securely rest in the engaged or disengaged position as previously described, which creates a tactile feel for the user that easily lets the user know when the switch is in its desired position. Such a feature can be a spring embedded in a pocket in the safety toggle switch, as shown in
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[0067] The spring 2115 can be elongated and can be arranged within a pocket 2150 in the switch 2180. The pocket 2150 can be on an underside of the switch 2180 that is not exposed or visible to the user. The spring 2115 can have at least one curve therein, and in some instances a first end 2117 and a second end 2119 can also include curves, optionally curving in an opposing direction to a main curve of the spring 2115. In an embodiment, the spring 2115 can be an “Omega” shaped spring.
[0068] The spring 2115 can be a wire form spring. The first end 2117 can be proximal to a pivot axis of the switch 2180 and the second end 2119 can be distal from the pivot axis of the switch 2180. The first end 2117 can interface with a protrusion 2123 of the handle and rotate within a pocket 2121 of the protrusion 2123 as the switch 2180 rotates. The second end 2119 can nest in a sub-pocket 2125 in the protrusion 2123 of the switch 2180.
[0069] In an alternative embodiment, the pocket can be formed in a pivot mechanism around which the blade and the switch rotate.
[0070] This example illustrates that any mechanism that allows increased compression of the spring when the switch is rotated, will be suitable for the purposes of this disclosure. Thus, the locations of the ends of the spring, what they are fixed to, and whether they are fixed or rotating, are variable.
[0071] Further, as long as the first end the spring can rotate within a fixed pocket, it does not matter whether the pocket is part of the handle, the pivot mechanism, or some other structure on the folding knife.
[0072] If the user applies a torque to the switch 2180, then this causes the switch 2180 to rotate, which in turn increases compression of the spring 2115 creating resistance to the user's attempt to rotate the switch 2180. However, after a certain amount of rotation of the switch 2180, and a maximum compression of the spring 2115, the spring 2115 begins to decompress and at this point it begins generating a torque or bias in the opposing direction—toward the engaged position of the switch 2180 (see plot of rotational bias as a function of switch position in
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[0075] Although this disclosure has generally referred to a handle lock that is part of a frame or handle of a locking folding knife, in some embodiments, the locking portion can be part of a liner that is coupled to a handle or frame. Such a locking mechanism can be referred to as a liner lock and would operate in a similar fashion to the handle lock described throughout this disclosure. In particular,
[0076] In the disengaged position the switch 2780 does not overlap the liner lock 2720 and thus allows the handle lock portion 2720 to be moved against its bias direction and thereby moved away from the tang of the blade 2790 such that the blade 2790 can be rotated toward a folded position. In the engaged position, the switch 2780 overlaps at least a portion of the liner lock 2720 and prevents the liner lock 2720 from being moved out of engagement with the tang 2760 of the blade 2790.
[0077] As seen in
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[0079] The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.