Nano Carbon Immobilized Membranes for Selective Membrane Distillation
20210331121 · 2021-10-28
Assignee
Inventors
Cpc classification
B01D61/3641
PERFORMING OPERATIONS; TRANSPORTING
Y02W10/37
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D71/0211
PERFORMING OPERATIONS; TRANSPORTING
B01D69/14111
PERFORMING OPERATIONS; TRANSPORTING
B01D69/148
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D61/36
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A membrane distillation (MD) system includes a membrane module and reduced graphene oxide-carbon nanotube immobilized membrane for organic solvent separation. The MD module could include a feed inlet and outlet, a sweep gas inlet, and a sweep gas outlet. Thermostats are positioned at the feed inlet and outlet to measure the change in temperature. Preferential sorption of the organic, specifically tetrahydrofuran (THF), on a hybrid reduced graphene oxide-carbon nanotube immobilized membrane contributes to enhanced solvent removal of the MD system.
Claims
1. A membrane distillation system, comprising: a. a membrane module; and b. a carbon nanotube and graphene oxide membrane that together define a nanocarbon immobilized membrane, the nanocarbon immobilized membrane associated with the membrane module; wherein the nanocarbon immobilized membrane is sized to separate an organic solvent.
2. The membrane distillation system of claim 1, wherein the nanocarbon immobilized membrane is a reduced graphene oxide and carbon nanotube immobilized hybrid membrane.
3. The membrane distillation system of claim 2, wherein the reduced graphene oxide-carbon nanotube immobilized membrane is sized to separate tetrahydrofuran from water.
4. The membrane distillation system of claim 1, wherein the membrane module comprises a sweep gas inlet and a sweep gas outlet.
5. The membrane distillation system of claim 1, wherein the membrane module comprises a liquid nitrogen trap.
6. The membrane distillation system of claim 1, wherein the nanocarbon immobilized membrane is selected from the group consisting of a hollow fiber membrane module, a flat membrane module, and a spiral wound membrane module.
7. The membrane distillation system of claim 1, wherein the nanocarbon immobilized membrane is selected from the group consisting of an rGO-CNT, GO-CNT, rGO-CNIM and a GO-CNIM construct.
8. The membrane distillation system of claim 1, wherein the carbon nanotube is selected from the group consisting of a single walled and multi-walled constructs.
9. The membrane distillation system of claim 1, wherein the carbon nanotube has a diameter of 1 nm to 100 nm.
10. The membrane distillation system of claim 1, wherein the carbon nanotube has a length of 1 μm to 25 μm.
11. The membrane distillation system of claim 1, wherein the graphene oxide comprises reduced graphene oxide.
12. The membrane distillation system of claim 1, wherein the graphene oxide has a particle size of 10 nm to 20 nm.
13. A method to separate a chemical constituent from water, comprising the steps of: providing a sweep gas membrane distillation module having a graphene oxide-carbon nanotube immobilized membrane; and passing a feed solution through the sweep gas membrane distillation module to separate the chemical constituent from the water.
14. The method of claim 13, wherein the chemical constituent is tetrahydrofuran.
15. The method of claim 13, wherein the graphene oxide is reduced graphene oxide.
16. The method of claim 13, wherein the graphene oxide-carbon nanotube immobilized membrane is selected from the group consisting of a hollow fiber membrane module, a flat membrane module, and a spiral wound membrane module.
17. The method of claim 13, wherein the graphene oxide-carbon nanotube immobilized membrane is selected from the group consisting of an rGO-CNT, GO-CNT, rGO-CNIM and a GO-CNIM construct.
18. The method of claim 13, wherein the carbon nanotube is selected from the group consisting of a single walled and multi-walled constructs.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] To assist those of skill in the art in making and using the disclosed membrane distillation system and associated systems and methods, reference is made to the accompanying figures, wherein:
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[0052] TABLE 1 reflects liquid entry pressure (LEP) data for PTFE, GOIM, rGOIM, CNIM & rGO-CNIM constructs;
[0053] TABLE 2 reflects apparent activation energy (E.sub.app) values for 5 (w/w %) THF in feed for PTFE, GOIM, rGOIM, CNIM & rGO-CNIM constructs; and
[0054] TABLE 3 reflects mass transfer coefficient data for THF at different temperatures for 5 (w/w %) THF in feed at 112 mL/min.
DETAILED DESCRIPTION
[0055] Exemplary embodiments are directed to the solvent recovery or concentration of THF from water. It should be understood that embodiments can generally be applied to other solvents besides THF.
[0056] The following is a detailed description of the invention provided to aid those skilled in the art to practice the present invention. Those of ordinary skill in the art may make modifications and variations in the embodiments described herein without departing from the spirit or scope of the present invention. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is to describe particular embodiments only and is not intended to limit the invention. All publications, patent applications, patents, figures, and other references mentioned herein are expressly incorporated by reference in their entirety.
[0057] The terminology used herein is to describe particular embodiments only and is not intended to limit the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0058] Now referring to
[0059] In one embodiment, the feed solution used in the present embodiment could be maintained in a constant temperature bath. The feed solution could be pumped by the feed pump from a feed tank to a membrane module, which includes the polymeric membrane. The membrane module could include a feed inlet, a feed outlet, a sweep gas inlet, and a sweep gas outlet. A dry sweep air flows into the membrane module. The rate of the dry sweep air could be controlled by the flowmeter. Because temperature could affect the flux of the feed solution, one or more thermocouples could be employed. After passing through the membrane module, a portion of the feed solution is separated as a distillate. The recycled feed in
[0060] The carbon nanotubes could be any suitable carbon nanotube, such as those commercially available from Cheap Tubes Inc., Brattleboro, Vt. The CNTs may be single or multi-walled. The diameter of the CNTs may range from about 1 nm to about 100 nm. The length of the CNTs may range from about 1 to about 25 μm. The graphene oxide particle sizes may range from about 10 to 30 nm. Reduction of GO to r-GO was modified for step-wise reduction by adding different amount of zinc (Zn) to the solution and details of this process has been published [See, S. Azizighannad, S. Mitra, Stepwise Reduction of Graphene Oxide (GO) and Its Effects on Chemical and Colloidal Properties, Scientific reports, 8 (2018) 10083.] Reducing the amount of Zn resulted in the formation r-GO containing 31, 19, and 9% oxygen, respectively. 9% oxygen was considered to be the most hydrophobic and was thus chosen for THF separation experiments.
[0061] In general, carbon nanotubes (CNTs) are excellent sorbents that have the ability to absorb organic solvents and desorb large molecules. As is known to those skilled in the art, many factors, such as the presence of defects, capillary forces in the laminate structure of r-GO, polarizability of graphene structure, lead to strong sorbate/sorbent interactions and allow selective sieving of THF with respect to water in a THF-water mixture due to the presence of r-GO. As used herein, in some embodiments, preferential sorption and fast desorption of the organic solvent to the permeate side via r-GO-CNTs serving as nanosorbents is discussed. The organophilic CNT surface is selective toward organic solvents due to its organic nature.
[0062] In accordance with certain embodiments, methods of making reduced graphene oxide-carbon nanotube-immobilized membranes may include the steps of dispersing a plurality of reduced graphene oxide-carbon nanotubes (1:1) in acetone to form a rGO-CNT dispersion, and then dispersed in a solution containing 0.1 mg of polyvinylidene fluoride (PVDF) in 10 ml of acetone by sonicating for three hours. The PVDF-nanocarbon dispersion was coated or filtered. The PVDF served as glue that held the nanocarbons in place within the membrane. The membrane was flushed with acetone to remove excess nanocarbons.
Examples & Experiments
[0063] The materials and the methods of the present disclosure used in one embodiment will be described below. While the embodiment discusses the use of specific compounds and materials, it is understood that the present disclosure could employ other suitable compounds or materials. Similar quantities or measurements may be substituted without altering the method embodied below.
[0064] Acetone (AR≥99.5%) and THF (anhydrous, ≥99.5%) were obtained from Sigma-Aldrich (St. Louis, Mo.). Deionized water (Barnstead 5023, Dubuque, Iowa) was used in the experiments and the examples. Raw multi-walled carbon nanotubes (CNTs) were purchased from Cheap Tubes Inc., Brattleboro, Vt. The average diameters of the CNTs were about 30 nm and a length of up to 15 μm. Graphene oxide was obtained from Graphenea Inc. with particle sizes in the range of from 10 to 30 nm. The membrane employed for this MD experiment was a PTFE membrane on PP support (Advantec MFS, Inc.; Dublin, Calif., 0.2 μm pore size, 74% porosity).
[0065] In one embodiment, 1:1 ratio of r-GO and raw CNTs were dispersed in acetone (10 g) via sonication for 3 hrs. PVDF (0.2 mg) was added to the above solution, which acts as a binder.
[0066] The GOIM, rGOIM, CNIM, rGO-CNIM and unmodified PTFE membranes were characterized by using scanning electron microscopy (JEOL; model JSM-7900F). This was done by cutting the membranes into 0.5 cm long pieces and coating with carbon films. Thermogravimetric analysis (TGA) was used to investigate the degradation of modified membrane materials during heating. TGA was carried out using a Perkin-Elmer Pyris 7 TGA system at a heating rate of 10° C./min under air. Contact angle measurements were made to study the hydrophobic nature of the nanocarbon based membranes. These measurements were performed using a digital video camera mounted at the top of the stage.
[0067] Now referring to
[0068] A vacuum pump was connected to the feed-side of the module and the feed was recirculated to measure the change in volume after each experiment. The highly hydrophobic membranes allowed preferential passage of the solvent vapor through the membrane. Dry air supplied was passed through the permeate side of the membrane from the fume hood at room temperature (22° C.). In order to remove impurities in the dry sweep air such as dust or moisture, laboratory air from the fume hood was circulated through a drying unit (W. A. Hammond Drierite, Xenia, Ohio) and hollow Fiber Filter (Barnstead International, Beverly, Mass.) prior to flow into the permeate side. The drying unit helps to lower the relative humidity close to zero. In all experiments, the air flow rate was maintained at 4.5 L/min. The experiments were performed thrice to ensure reproducibility and the relative standard deviation was observed to be below 1%.
[0069] The change in volume between the original feed and the recirculated feed was estimated to measure the permeate concentration. The reduction in feed volume was measured after 1 h of the experiment and the THF-water mixture composition before and after the experiment was evaluated using a Refractive Index meter (EW 81150-55, Cole Parmer). A calibration curve was plotted for THF concentration vs refractive index at room temperature to measure the unknown concentration of THF after each experiment.
[0070] Now referring to
[0071] Now referring to
[0072] Referring to
[0073] The liquid entry pressure (LEP) of pure water for PTFE, rGOIM, CNIM, and rGO-CNIM was found to be −66 psig, respectively, and for GOIM, the value was −58 psig. The LEP decreased to 59, 68, 71, 75, and 58%, respectively for 15 (w/w %) THF-water mixture from pure water as evident from Table 1. The high LEP values indicate the low wettability of the membranes as also evident from the contact angle measurements described above. The prolonged use of feed concentration higher than 15% could lead to membrane wetting and leakage of the feed mixture into the permeate side, thus was not used in the present experiments. It is well-known that LEP depends on contact angle (hydrophobicity), pore size, surface energy, and surface tension for the feed solution, and the presence of organic materials in feed solution reduces the LEP of hydrophobic membrane. The contact angle reduced with increasing THF concentration, thus resulting in a lower LEP.
Performance of GOIM, rGOIM, CNIM, rGO-CNIM, and PTFE
[0074] THF-water separation was quantified based on flux and separation factor. The performance of GOIM, rGOIM, CNIM, rGO-CNIM and a commercial PTFE membrane were compared. The solvent vapor flux, J.sub.w, across the membrane was defined as
where Wp was the total mass of the permeate, t is the time, and A is the effective membrane surface area.
[0075] Selectivity was quantified as a separation factor, which was a measure of preferential transport of organic solvent and was defined as
where y.sub.i and x.sub.i are the weight fraction of the component ‘i’ in permeate and feed, respectively.
[0076] Now referring to
[0077] Now referring to
[0078] Now referring to
[0079] From
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[0081] Apparent activation energy (E.sub.app) for THF transport through porous hydrophobic membranes in SGMD mode was calculated from Eq. (3) Where J and Jo are fluxes (mol m.sup.−2 h.sup.−1), R is gas constant (J mol.sup.−1 K.sup.−1), T.sub.f denotes feed temperature (K). The concentration of THF was kept constant at 5 (w/w %). The E.sub.app values for PTFE, GOIM, rGOIM, CNIM, and rGO-CNIM are shown in Table 2. It is clear from the table that the presence of r-GO and CNTs significantly reduced the apparent activation energy for THF. Among four membranes used, rGO-CNIM exhibited the lowest E.sub.app value followed by CNIM, rGOIM, GOIM, and PTFE membranes.
The mass transfer coefficient k was calculated from flux J.sub.w as:
J.sub.w=k(P.sub.f−P.sub.p) (4)
where, P.sub.f and P.sub.p are the partial pressure in feed and permeate side. The vapor pressure of THF at a particular temperature was obtained from literature and the P.sub.pi, was considered to be almost zero as completely dried sweep air was used on the permeate side of the membrane.
[0082] Table 3 presents the variation in mass transfer coefficient in PTFE and nanocarbon immobilized membranes at different feed temperatures and THF (5 w/w %)-water mixture at a constant feed flowrate of 112 mL/min. The modified membranes showed improved mass transfer coefficient over the pristine PTFE membrane at all feed temperatures. Among the modified membranes, rGO-CNIM exhibited the highest ‘k’ followed by CNIM, rGOIM, and GOIM. The enhancement of mass transfer coefficient over PTFE reached as high as 20.3% for GO, 47.1% for rGOIM, 90.9% for CNIM, and 100.7% for rGO-CNIM at 40° C. The CNTs are known to provide rapid sorption/desorption properties, which contributed to high mass transfer coefficients. The mass transfer coefficients decreased or remained same with increase in operating temperature for all membranes. It is known that at higher temperatures, the temperature polarization increases significantly, resulting in a lower membrane mass transfer coefficient.
Membrane Stability
[0083] Membrane stability in presence of strong organic solvents, such as THF, is an important factor, which needed to be considered. SGMD experiments were performed for 8 h per day for 60 days with 10 (w/w %) THF concentration at the highest temperature of 50° C. The THF flux was estimated from time to time. No considerable decline in flux and membrane wetting were observed during prolonged membrane usage. The recycled feed solution was carefully inspected. It can be stated that there was no substantial r-GO or CNT loss from the surface of the membranes with extensive use. Similar membrane stability checks have been performed before where CNIM was used at very high temperatures in aqueous solutions for extended periods and then examined for CNT loss.
Exemplary Mechanism
[0084] Among the nanomaterials immobilized membranes, GOIM exhibited lowest solvent removal performance, followed by rGOIM, CNIM, and rGO-CNIM. This may be due to the presence of polar functional groups on a GO surface that interact with the water molecules and eventually reduced the organic species transport through the membrane. The reduction in polar moiety on rGOIM increased the hydrophobicity, hence the organic solvent affinity, which improved the solvent separation performance than GOIM. The CNTs are known to have high solvent sorption capacity and activated diffusion on its frictionless smooth surface that provides an edge over the other membranes.
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[0086] Although the systems and methods of the present disclosure have been described with reference to exemplary embodiments thereof, the present disclosure is not limited thereby. Indeed, the exemplary embodiments are implementations of the disclosed systems and methods are provided for illustrative and non-limitative purposes. Changes, modifications, enhancements and/or refinements to the disclosed systems and methods may be made without departing from the spirit or scope of the present disclosure. Accordingly, such changes, modifications, enhancements and/or refinements are encompassed within the scope of the present invention. All references listed and/or referred to herein are incorporated by reference in their entireties.
REFERENCES
[0087] [1] S. Azizighannad, S. Mitra, Stepwise Reduction of Graphene Oxide (GO) and Its Effects on Chemical and Colloidal Properties, Scientific reports, 8 (2018) 10083. [0088] [2] P. Das, S. K. Ray, Pervaporative recovery of tetrahydrofuran from water with plasticized and filled polyvinylchloride membranes, Journal of industrial and engineering chemistry, 34 (2016) 321-336. [0089] [3] S. Li, V. A. Tuan, R. D. Noble, J. L. Falconer, Pervaporation of water/THF mixtures using zeolite membranes, Industrial & engineering chemistry research, 40 (2001) 4577-4585. [0090] [4] D. Cohen-Tanugi, J. C. Grossman, Water desalination across nanoporous graphene, Nano letters, 12 (2012) 3602-3608.