SIMULTANEOUSLY OPPOSITELY ROTATING SHEAVES
20210331901 · 2021-10-28
Inventors
Cpc classification
B66C1/12
PERFORMING OPERATIONS; TRANSPORTING
B66D2700/028
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66D3/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Simultaneously oppositely rotating sheaves, or a chain fall, has a two sheaves upon a hexagonal axle. The first sheave receives a first line clockwise and the second sheave receives a second line counterclockwise. Upon turning the axle, the sheaves handle the lines oppositely. A signal unit regulates power delivered from a power unit to at least one motor. The power unit is preferably a battery or alternatively another source. The motor turns a gearbox that engages the axle cooperating with the sheaves. The chain fall includes an anti-two block per line. Preferably, a pulley has two outer plates and two inner plates on stubs with the first line in the center and the two second lines between an inner plate and an outer plate. A first plate and a spaced away second plate contain the components of the invention in compact form for usage by a crane.
Claims
1. A rigging device, comprising: a first sheave having a first line wrapped in one direction thereon; at least one second sheave having a second line wrapped in an opposite direction thereon, said at least one second sheave in registration with said first sheave; an axle operatively connecting through said first sheave and said at least one second sheave, wherein said axle turns said first sheave and said at least one second sheave simultaneously; and, at least one gear box operatively engaging said axle, at least one motor turning said at least one gear box, at least one signal unit controlling said motor, and at least one power unit supplying power to said at least one motor.
2. The rigging device of claim 1, further comprising: said first sheave and said at least one second sheave having a hexagonal centered opening in mutual registration; and, said axle having two ends between a length and a hexagonal cross section along the length, said hexagonal cross section fitting tightly into said openings of said first sheave and said at least one second sheave.
3. The rigging device of claim 2, further comprising: a first plate and a mutually parallel and spaced apart second plate; said first plate having a bearing receiving an end of said axle; and said second plate having a bearing receiving the other end of said axle; wherein said axle rotates in said bearing during usage.
4. The rigging device of claim 2, further comprising: said motor being one of electrically powered, pneumatically powered, and hydraulically actuated.
5. The rigging device of claim 4, further comprising: said gearbox delivering torque from said motor to said axle thus rotating said first sheave and said at least one second sheave.
6. The rigging device of claim 2 wherein said at least one signal unit is radio operated.
7. The rigging device of claim 3, further comprising: an anti-two block connecting to said first plate and said second plate upon at least one strut and operatively engaging said first line; and an anti-two block operatively engaging each of said at least one second line and connecting to said first plate and said second plate upon at least one strut.
8. The rigging device of claim 3, further comprising: two of said second sheaves; one of said second sheaves stacked below said first sheave and the other of said second sheaves stacked above said first sheave; wherein said second sheaves and said first sheave attain registration upon said axle; and one of said motors, one of said gearboxes, and one of said signal units upon said plate opposite said second sheave, and the other of said motors, the other of said gearboxes, and the other of said signal units upon said second plate opposite the other of said second sheave.
9. A rigging device, comprising: a pulley having a second line wrapped thereon on in one direction, a first line wrapped thereon in the other direction, and another second line wrapped thereon in the same direction as the second line; an axle operatively connecting through said pulley wherein said axle turns said pulley and thus moves said first line oppositely of said second lines simultaneously; at least one gear box operatively engaging said axle, at least one motor turning said at least one gear box, at least one signal unit controlling said motor, and, at least one power unit supplying power to said at least one motor.
10. The rigging device of claim 9, further comprising: said pulley having two spaced apart outer plates, two spaced apart inner plates within said outer plates, said outer plates and said inner plates being mutually parallel, three stubs spacing apart said outer plates and said inner plates; each of said outer plates having an opening to admit said axle; and each of said outer plates having a first diameter and each of said inner plates having a second diameter no more than the first diameter.
11. The rigging device of claim 10, further comprising: said pulley having one of said outer plates, one of said stubs centered thereon, one of said inner plates, the second of said stubs centered thereon, the other of said inner plates, the third of said stubs centered thereon, and the other of said outer plates; wherein one of said second lines enwraps between one of said outer plates and a proximate one of said inner plates upon one of said stubs and the other of said second lines enwraps between the other of said outer plates and a proximate the other of said inner plates upon the third of said stubs; and wherein said first line enwraps opposite that of said second lines between said inner plates upon the second of said stubs.
12. The rigging device of claim 11, further comprising: said opening of each of said outer plates being hexagonal; and, said axle having two ends between a length and a hexagonal cross section along the length, said hexagonal cross section fitting tightly into said openings of said outer plates, through said stubs and said inner plates; a first plate and a mutually parallel and spaced apart second plate; said first plate having a bearing receiving an end of said axle; said second plate having a bearing receiving the other end of said axle; wherein said axle rotates in said bearing during usage; and said motor being one of electrically powered, pneumatically powered, and hydraulically actuated.
13. The rigging device of claim 12, further comprising: said gearbox delivering torque from said motor to said pulley thus rotating said pulley for simultaneous movement of said first line and said second lines; said at least one signal unit being radio operated; an anti-two block connecting to said first plate and said second plate upon at least one strut and operatively engaging said first line; an anti-two block operatively engaging one of said second lines and connecting to said first plate and said second plate upon at least one strut; and an anti-two block operatively engaging the other of said second lines and connecting to said first plate and said second plate upon at least one strut.
14. A rigging device, comprising: a pulley having a second line wrapped thereon on in one direction, a first line centered thereon and wrapped thereon in the other direction, and another second line wrapped thereon in the same direction as the second line; an axle operatively connecting through said pulley wherein said axle turns said pulley and thus moves said first line oppositely of said second lines simultaneously; at least one gear box operatively engaging said axle, at least one motor turning said at least one gear box, at least one signal unit controlling said motor, and, at least one power unit supplying power to said at least one motor; said pulley having two spaced apart outer plates, two spaced apart inner plates within said outer plates, said outer plates and said inner plates being mutually parallel, three stubs spacing apart said outer plates and said inner plates; each of said outer plates having an opening to admit said axle; each of said outer plates having a first diameter and each of said inner plates having a second diameter no more than the first diameter; said pulley having one of said outer plates, one of said stubs centered thereon, one of said inner plates, the second of said stubs centered thereon, the other of said inner plates, the third of said stubs centered thereon, and the other of said outer plates; wherein one of said second lines enwraps between one of said outer plates and a proximate one of said inner plates upon one of said stubs and the other of said second lines enwraps between the other of said outer plates and a proximate the other of said inner plates upon the third of said stubs; wherein said first line enwraps opposite that of said second lines between said inner plates upon the second of said stubs; said opening of each of said outer plates being hexagonal; said axle having two ends between a length and a hexagonal cross section along the length, said hexagonal cross section fitting tightly into said openings of said outer plates, through said stubs and said inner plates; a first plate and a mutually parallel and spaced apart second plate, said pulley locating between said first plate and said second plate; said first plate having a bearing receiving an end of said axle; said second plate having a bearing receiving the other end of said axle; and wherein said axle rotates in said bearing during usage.
15. The rigging device of claim 14, further comprising: said motor being one of electrically powered, pneumatically powered, and hydraulically powered; said gearbox delivering torque from said motor to said pulley thus rotating said pulley for simultaneous movement of said first line and said second lines; said at least one signal unit being radio operated; an anti-two block connecting to said first plate and said second plate upon at least one strut and operatively engaging said first line; and two anti-two blocks, each operatively engaging one of said second lines and connecting to said first plate and said second plate upon at least one strut.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In referring to the drawings,
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029] The same reference numerals refer to the same parts throughout the various figures.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0030] The present invention overcomes the prior art limitations by providing simultaneously oppositely rotating sheaves for riggers, crane operators, and the lifting industry. The invention allows a rigger or user to raise or to lower two elongated members simultaneously. The invention begins with an alternate embodiment of two sheaves as later shown and described. The preferred embodiment follows from there.
[0031] Turning to
[0032] The simultaneously oppositely rotating sheaves device of the present invention appears as at 10 in
[0033] Turning the invention,
[0034] More importantly, during usage of the invention, the two lines extend opposite from each other. That is, as the first sheave and the second sheave turn simultaneously in the same direction, the invention has the first line shorten as the first sheave takes it up and the second line lengthen as the second sheave pays it out. The first sheave and the second sheave each have the same diameters and thicknesses along with a cross sectional shape suitable for receiving the first line and the second line respectively and storing at least two wraps of the first line and the second line upon them respectively.
[0035] Outwardly from the plate 20, that is, upward in the figure, the invention has its gearbox 40 here shown with a height noticeably more than the thickness of the plate. The gearbox has its motor 41 extending outwardly, here shown to the left, and has the signal unit 42 upon its end outward from the plate. Opposite plate 20 and the two sheaves, the invention has its second plate 22 of the same shape as the plate. The second plate also has a gearbox 40 here shown with a height noticeably more than the thickness of the plate. The gearbox has its motor 41 extending outwardly, here shown to the left, and has the signal unit 42 upon its end outward from the plate. The first plate 20 here shown towards the top of the figure has the narrow portion of the plate towards the center of the view displaying a tip, centered on the plate. The tip adjoins the hook provided from a crane C not shown. The tip represents the narrowest part of the plate. Opposite the plate 20, the invention has its second plate 22 also with an aligned tip shown in the center of the view. In the preferred embodiment, the invention has a gearbox and motor upon the plate and the second plate. In an alternate embodiment, the invention has one gearbox and one motor just upon the plate.
[0036]
[0037] Shown above the plate 20 the invention has one of two gearboxes 40 with a motor 41 and signal unit 42 extending to the right in this figure. The second plate 22 also has its gearbox 40 with a motor 41 and signal unit 42 extending to the right in this figure and the same direction as the other gearbox. The gearboxes have a fixed connection to the axle and deliver motive power to turn the first sheave and the second sheave simultaneously. The motive power reaches the sheaves from the electric motors 41 turning upon command from the signal units 42. The signal units have their locations away from the motors for best reception of commands from an operator.
[0038] Turning the invention,
[0039] Then
[0040] As previously described, the invention has its pear like form with a narrow portion oriented upwardly during usage and wider portion oriented downwardly. The wider portion receives the sheaves that pay in and take out line as shown in the back view of
[0041] Proximate the signal units, the invention has a power supply 43 generally in line with the motors 41 as further shown in
[0042] Upon command from the signal units 42, the power supply 43 delivers power to the motors 41 that engage the gearboxes 40. The motors have a tangential connection to their respective gearboxes and turn the output of the gearbox clockwise or counterclockwise as the motor itself turns similarly. Motorized turning of the gearboxes makes the axle 30 rotate and the two sheaves upon it. As described above, rotation of the sheaves reels in one line while simultaneously paying out the other line. Reeling in line presents a hazard if an operator permits excessive rotation of the gear and a hook or other rigging item contacts the plates and jams into the sheaves. To prevent this hazard, the invention includes two each anti-two blocks as later shown in
[0043] Then
[0044] The bearing has a shape that admits a hexagonal cross section of the axle and allows the axle to extend further into cooperation with the gearboxes. The axle has a hexagonal cross section for its full length. The axle fits into a hexagonal opening 47 centered upon each sheave 46a, 46b. The axle and hexagonal openings each orient upon a common centerline along the axis of this exploded view. In an alternate embodiment, the axle has one of a press fit, a swage, or external pins utilized to stack the two sheaves compactly for placement within the two plates 20, 22.
[0045] Inward from the plate 20 and upon the axle 30, the invention has the first sheave 46a and the second sheave 46b mutually aligned and stacked. The two sheaves have a common outer diameter and an inner diameter. The two sheaves each have a perimeter and a shaping to an edge along the perimeter where the shaping guides and receives the lines 11, 12. The first sheave receives the first line 11 here shown wrapping clockwise, that is, during reeling in. The second sheave releases the second line 12 here shown unwrapping clockwise, that is, during paying out. The inner diameters of the sheaves cooperate with the outer diameters and thickness of the sheaves to receive nearly the full length of the lines, typically less than fifty feet per line. Outward from the sheaves, the invention has its second plate 22 with its bearing 24 ready to receive the other end of the axle in this figure. The second plate has the same shape as the first plate 20 and similar orientation with its aperture 23 upward on the same line with that of the first plate's aperture. Here shown to the left, the two plates mutually join and reinforce proximate their apertures with the strut 45 here shown as a rounded cylinder and alternatively a tube. Outward and slightly downward from the strut, the invention has its anti-two blocks 50. The anti-two blocks have a generally figure eight like shape in plan view. The upper part of the figure eight like shape pivotally engages the plate 20 and the second plate 22 while the lower opening of the figure eight like shape admits a line through it.
[0046] Turning to the preferred embodiment with a single piece combination pulley,
[0047] More importantly, during usage of the invention, the first line extends opposite from how the two second lines extend. This arrangement of lines lifts a load and limits twisting of the load when raised or lowered. That is during usage, as the pulley turns, the outer plates and their adjacent inner plates turn simultaneously in the same direction, the invention has the first line shorten as the pulley takes it up between the two inner plates and the second lines lengthen as the pulley pays it them out. The outer plates and the inner plates have their respective first diameters and second diameters. The first diameters and second diameters are the same. Alternatively, the first diameter is larger than the second diameter. The outer plates and the inner plates preferably have the same thicknesses, or alternatively the outer plates have a greater thickness than the inner plates, or further alternatively, the inner plates have a greater thickness than the outer plates. Concealed beneath the lines in this figure, the pulley has stubs between the outer plates and the inner plates spacing pairs of plates to receive the appropriate lines. The stubs are later shown in
[0048] Outwardly from the plate 20, that is, upward in the figure, the invention has its gearbox 40 with its height noticeably more than the thickness of the plate. The gearbox has its motor 41 extending outwardly, here shown to the left, and has the signal unit 42 upon its end outward from the plate. Opposite plate 20 and the pulley, the invention has its second plate 22 of the same shape as the plate 20. The second plate also has its gearbox 40 also with a height noticeably more than the thickness of the plate. This gearbox has its motor 41 extending outwardly, here shown to the left, and has the signal unit 42 upon its end outward from the plate. In the preferred embodiment, the invention has a gearbox and motor upon the plate and the second plate. In an alternate embodiment, the invention has one gearbox and one motor just upon the plate.
[0049]
[0050] Shown above the plate 20 the invention has one of two gearboxes 40 with a motor and signal unit concealed behind the curved face 40b of a gearbox. The second plate 22 also has its gearbox 40 and concealed motor and signal unit in the same direction as the other gearbox. The gearboxes have a fixed connection to the axle and deliver motive power to turn the pulley. The motive power reaches the pulley via the axle from the electric motors 41 turning upon command from the signal units 42. The signal units have their locations away from the motors for best reception of commands from an operator.
[0051] And then
[0052] The bearing has a shape that admits a hexagonal cross section of the axle and allows the axle to extend further into cooperation with the gearboxes. The axle has a hexagonal cross section for its full length. The axle fits into a hexagonal opening 47 centered upon a pulley 80 preferably of single piece construction. It has the two spaced apart outer plates 81 and two inner plates 82 equally spaced apart. Each outer plate has a hexagonal opening 47 centered thereon. A stub 83 internally separates each pair of adjacent plates 81, 82 as shown. The Applicant foresees the stubs having suitable shapes for wrapping of line, including hexagonal shown, round, square, triangular, oblong, elliptic, and the like. Each stub has a central hexagonal chamber suitable for admitting the axle 30 therein. Each stub ultimately has a line wrap upon it. The middle stub 83 has the first line 11 wrap upon it while the two other stubs 83, positioned outwardly of the middle, have second lines 12 wrap around them. The axle, hexagonal openings, plates 81, 82, and stubs 83, each orient upon a common centerline along the axis of this exploded view. As above, the axle has one of a press fit, a swage, or external pins utilized for a firm connection to the stubs and plates.
[0053] Inward from the plate 20 and upon the axle 30, that is, from left to right, the invention has an outer plate 81 with the shown hexagonal opening 47 then a stub 83 of an inner plate 82. This inner plate spaces away from the outer plate by the stub so that second line 12 enwraps upon the stub. To the right of the inner plate 82, a second stub 83 denotes the middle of the pulley and continues to the second inner plate 82 as shown. The two inner plates mutually space away by the stub so that the first line 11 enwraps the middle stub during usage. The second inner plate oppositely has a third stub 83 extending away, to the right, to the other outer plate 81. The third stub provides a spacing to enwrap the other second line 12. The four plates 81, 82 are mutually parallel and spaced apart. Each plate has a thickness sufficient for rigidity, to support the enwrapped line adjacent, to withstand deflection of the lines against the plates as during wind, and to support the loads imparted by the lines. As above, the outer plates 81 have their first diameter and the inner plates have their second diameter. The four plates have mutual alignment and coaxial stacking upon the axle. Each plate has a perimeter and a shaping to an edge along the perimeter that guides the lines 11, 12 upon the stubs adjacent to the plates. As described, the leftmost stub receives a second line 12 enwrapped upon between the outer plate 81 and the left most inner plate. Then the first line 11 wraps clockwise, that is, during reeling in, upon the middle stub 83 between the two inner plates 82. The pulley releases the first line 11 from the middle stub here shown unwrapping clockwise, that is, during paying out. The diameters and widths of the stubs cooperate with the first diameter of the outer plates and the second diameter of the inner plates to receive nearly the full length of the lines, typically less than fifty feet per line. Outward from the middle stub, the pulley has the other inner plate 82 that continues with the rightmost stub 83 to the other outer plate 81. In the preferred embodiment, the pulley is symmetric upon at least one axis. From the other outer plate at the right, the invention has its second plate 22 with its bearing 24 ready to receive the other end of the axle in this figure. The second plate has the same shape as the first plate 20 and similar orientation with its aperture 23 upward on the same line with that of the first plate's aperture. Here shown to the left, the two plates mutually join and reinforce proximate their apertures with the strut 45 here shown as a rounded cylinder and alternatively a tube. Outward from the strut, the invention has its anti-two blocks 50 for each line. The anti-two blocks have a generally figure eight like shape in plan view. The upper part of the figure eight like shape pivotally engages the plate 20 and the second plate 22 while the lower opening of the figure eight like shape admits a line through it. In an alternate embodiment, the anti-two blocks are electrically powered safety switches.
[0054] From the aforementioned description, a chain fall has been described. The chain fall is uniquely capable of simultaneously adjusting the length of two lines in opposite directions. Further, the chain fall may also have anti-two blocks and other related features compatible with the structure and purpose of the invention as shown and described. The chain fall and its various components may be manufactured from many materials, including but not limited to, ferrous and non-ferrous metal foils, their alloys, composites, polymers, such as nylon, polypropylene, polyvinyl chloride, high density polyethylene, polypropylene, and other materials.
[0055] Various aspects of the illustrative embodiments have been described using terms commonly employed by those skilled in the art to convey the substance of their work to others skilled in the art. However, it will be apparent to those skilled in the art that the present invention may be practiced with only some of the described aspects. For purposes of explanation, specific numbers, materials and configurations have been set forth in order to provide a thorough understanding of the illustrative embodiments. However, it will be apparent to one skilled in the art that the present invention may be practiced without the specific details. In other instances, well known features are omitted or simplified in order not to obscure the illustrative embodiments.
[0056] Various operations have been described as multiple discrete operations, in a manner that is most helpful in understanding the present invention, however, the order of description should not be construed as to imply that these operations are necessarily order dependent. In particular, these operations need not be performed in the order of presentation.
[0057] Moreover, in the specification and the following claims, the terms “first,” “second,” “third” and the like —when they appear—are used merely as labels, and are not intended to impose numerical requirements on their objects.
[0058] The above description is intended to be illustrative, and not restrictive. For example, the above-described examples (or one or more aspects thereof) may be used in combination with each other. Other embodiments can be used, such as by one of ordinary skill in the art upon reviewing the above description. The Abstract is provided to allow the reader to ascertain the nature of the technical disclosure. Also, in the above Detailed Description, various features may be grouped together to streamline the disclosure. This should not be interpreted as intending that an unclaimed disclosed feature is essential to any claim. Rather, inventive subject matter may lie in less than all features of a particular disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separate embodiment. The scope of the invention should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
[0059] As such, those skilled in the art will appreciate that the conception, upon which this disclosure is based, may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the present invention. Therefore, the claims include such equivalent constructions insofar as they do not depart from the spirit and the scope of the present invention.