Swing turnout for railroad tracks and method for providing a turnout
11155967 · 2021-10-26
Assignee
Inventors
Cpc classification
International classification
Abstract
A swing railroad turnout that includes a railroad track with a mobile portion and actuators that are used to selectively bend the mobile portion between a first and a second position. In the first position, connection is made to a first track. In the second position, connection is made to a second track. The tracks are formed of rails that are supported on ties or other fixed foundations. The rails are either bent with respect to the ties, or the ties themselves are moved generally transversely to bend the rails. Connecting mechanisms are provided for selective connection of the rail ends.
Claims
1. A railroad turnout for selectively connecting a first track to one of a second track and a third track, the first track including first track rails having first rail ends, the second track including second track rails having second rail ends, and the third track including third track rails having third rail ends, the railroad turnout comprising: a mobile track portion having mobile rails forming a continuation of the first track rails and terminating at the first rail ends; actuators configured to bend the mobile track portion between a first position and a second position, in the first position, the first rail ends abut the second rail ends and in the second position, the first rail ends abut the third rail ends; and a lifting device configured to selectively lift at least one of the mobile rails, wherein the lifting device is disposed on a truck and configured to selectively bend the at least one of the mobile rails laterally.
2. The railroad turnout of claim 1, wherein the mobile track portion is disposed on supports securing the mobile rails to a plurality of ties.
3. The railroad turnout of claim 2, wherein the plurality of ties are fixed and the supports are configured to move with respect to the ties as the mobile track portion is bent between the first position and second position.
4. The railroad turnout of claim 2, wherein the ties are configured to move with the mobile track portion.
5. The railroad turnout of claim 1, further comprising a trough disposed below the mobile track portion; a tie slidably disposed in the trough; a first clamp securing a first one of the mobile rails to the tie, wherein the first clamp is configured to allow the first one of the mobile rails to slide longitudinally and rotate with respect to the tie; a second clamp securing a second one of the mobile rails to the tie, wherein the second clamp is configured to allow the second one of the mobile rails to slide longitudinally and rotate with respect to the tie; and an actuator disposed in the trough.
6. The railroad turnout of claim 1, wherein the mobile rails have a T-cross-section.
7. The railroad turnout of claim 1, further comprising a plurality of connections that each connect one of the first rail ends to a corresponding one of the second rail ends or the third rail ends.
8. The railroad turnout of claim 7, wherein each of the connections includes a pin and a cavity arrangement for aligning the first rail ends with the second rail ends when the mobile track portion is in the first position and for aligning the first rail ends with the third rail ends when the mobile track portion is in the second position.
9. The railroad turnout of claim 7, wherein, in a group consisting of one of the first rail ends and a corresponding one of the second rail ends, a first connection from among the plurality of connections includes a boss on one of the rail ends in the group and an extendible cylinder-and-piston assembly associated with the other rail end in the group, the cylinder-and-piston assembly being configured to selectively engage the boss and pull the one of the first rail ends and the corresponding one of the second rail ends in the group toward each other.
10. The railroad turnout of claim 1, further comprising a rider rail overlapping one of the first rail ends with a corresponding one of the second rail ends.
11. The railroad turnout of claim 1, further comprising rods that are connected to the mobile rails and configured to maintain the mobile rails at a predetermined gauge distance at least in the first position and the second position.
12. The railroad turnout of claim 1, further comprising another mobile track portion having mobile rails forming a continuation of the third track rails and terminating at the third rail ends.
13. A railroad turnout for selectively connecting a first rail and a second rail of a first track, respectively, to one of a first rail and a second rail of a second track and a first rail and a second rail of a third track, the first rail and the second rail of the second track having a first track rail end and a second track rail end, respectively, and the first rail and the second rail of the third track each having a first track rail end and a second track rail end, respectively, the turnout comprising: a mobile track section including a first mobile rail and a second mobile rail, the first mobile rail and the second mobile rail forming continuous extensions of the first rail and the second rail of the first track and terminating in a first mobile rail end and a second mobile rail end, the mobile track section having a first position and a second position, wherein in the first position, the first mobile rail end and the second mobile rail end abut the first track rail end and the second track rail end of the second track, and wherein in the second position, said first mobile rail end and the second mobile rail end abut the first track rail end and the second track rail end of the third track; and a connection mechanism is configured to selectively connect the first mobile rail end with the first track rail end of the second track when the first mobile rail end is in the first position, wherein the connection mechanism includes a boss attached to one of the first mobile rail end and the first track rail end of the second track, and an extendible cylinder-and-piston assembly attached to the other of the first mobile rail end and the first track rail end of the second track, and wherein the cylinder-and-piston assembly is configured to selectively engage the boss and pull the first mobile rail end and the first track rail end of the second track toward each other.
14. The railroad turnout of claim 13, further comprising actuators configured to bend the first mobile rail and the second mobile rail from the first position to the second position and from the second position to the first position.
15. The railroad turnout of claim 14, further comprising a controller controlling the actuators.
16. The railroad turnout of claim 13, further comprising a fourth track that includes a first rail having a first rail end and a second rail having a second rail end, wherein the mobile track section further includes a third position, different from the first position and the second position, wherein, in the third position, the first mobile rail end abuts the first rail end of the first rail of the fourth track and the second mobile rail end abuts the second rail end of the second rail of the fourth track.
17. In a railroad system including a turnout for selectively connecting a first track to one of a second track and a third track, the first track including first track rails with first rail ends, the second track including second track rails with second rail ends, and the third track including third track rails with third rail ends, the turnout comprising: a mobile track portion having mobile rails forming a continuation of the first track rails and terminating at the first rail ends; and actuators configured to bend the mobile track portion between a first position and a second position, in the first position, the first rail ends abut the second rail ends and in the second position, the first rail ends abut the third rail ends, wherein the mobile track portion includes: a first stationary tie; a platform disposed on the first stationary tie and configured to be movable longitudinally along the first stationary tie; a plate disposed on the platform and rotatably engaged with the platform, wherein a first one of the mobile rails of the mobile track portion is disposed on the plate, the first one of the mobile rails having a web; and a first pad affixed to the plate and arranged on a first side of the web, and a second pad affixed to the plate and arranged on a second side of the web, opposite to the first side of the web, a method of switching the first track, the second track and the third track comprising the steps of: utilizing the actuators to bend the mobile rails of the mobile track portion of the first track to the second position in which the first track is connected to the third track, wherein the bending causes the platform to move longitudinally along the first tie.
18. The method of claim 17, further comprising the step of disconnecting the rail ends of the first track and the second track prior to the bending.
19. The method of claim 17, further comprising the step of connecting the rail ends of the first rail and the second rail of the first track and the third track after the bending.
20. The method of claim 17, further comprising bending the mobile portion from the second position to the first position.
21. The railroad turnout of claim 3, wherein at least one of the supports includes a platform disposed on a first fixed tie at the mobile track portion and configured to be movable longitudinally along the first fixed tie, a plate disposed on the platform and rotatably engaged with the platform, wherein a first one of the mobile rails of the mobile track portion is disposed on the plate, the first one of the mobile rails having a web and a first pad affixed to the plate and arranged on a first side of the web, and a second pad affixed to the plate and arranged on a second side of the web, opposite to the first side of the web.
22. The railroad turnout of claim 21, wherein at least one selected from the group consisting of the first pad and the second pad is separated from the web of the first one of the mobile rails in order to allow the first one of the mobile rails to slide longitudinally relative to the first fixed tie at the mobile track portion.
23. The railroad turnout of claim 5, wherein the tie and the actuator are arranged in-line with one another along a length direction of the trough.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(16) Referring now to
(17)
(18) As shown in more detail in
(19) It should be understood that
(20) Moreover, the general principles illustrated in
(21) In the embodiments discussed above, the track section TK1A is bent in a simple curve (that is generally an arc of a circle or ellipse). In the embodiment of
(22) In the embodiments discussed above, only the track section TK1A is bent to join one of two or more stationary rails. In
(23) In the embodiment of
(24) For example, as shown in
(25)
(26) The tie 310 is made of wood, cement or other suitable material. The rails R11A, R11B are secured to the tie 310 by clamps 312. The clamps 312 are configured to allow the rails R11A, R12A to slide longitudinally and rotate with respect to the tie 310.
(27) In an embodiment as shown in
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(29) Each bar 122 is coupled to rails R11A, R12A by respective fasteners 124, 126. Importantly, each of these fasteners are configured to allow the respective bar to rotate with respect to each of the rails. In addition, each one or both fasteners 124, 126 are configured to allow the bars to slide with respect to the rails.
(30) In another embodiment, bending mechanisms 120A are also provided to bend the rail R11A as well. In this case, the bars 122 are provided to set the spacing between the rails R11A, R12A as discussed above.
(31) In an embodiment, all the bending mechanisms 120, 120A are controlled from a central control board 150. In addition, motion or position sensors 130 are provided along the rails to monitor their motion and position. The outputs of these sensors are fed to the control board 150. The control board 150 is used to control the operation of the swing turnout 100 by monitoring the positions of the rails and controlling the operation of the bending mechanisms 120, 120A. In this embodiment, it may be possible to eliminate the bars 122 altogether.
(32) There several different kinds of technologies that may be used to implement the bending mechanisms 120, 120A. In its simplest form, the bending mechanism may include, as shown in
(33) In an embodiment, the piston is connected directly to the rail(s). This embodiment is especially applicable when the rails move on top of the ties.
(34) Other types of driving engines may be used in addition to hydraulic cylinders, such as pneumatic cylinders, electric motors, etc.
(35) In an embodiment, the bending mechanisms or actuators are reversible so that they can be used to bend the rails in either direction. Alternatively, a first set of actuators are used for to move the rails in a first direction and a second set of actuators are used for to move the rails in the opposite direction.
(36) It is estimated, that 5-10 such bending mechanisms are required per swing turnout, each mechanisms (or actuators) generating about 20,000 lbs. of force in the configurations in which the rails are moved together with the ties, or 2,000 lbs. of force if the rails move on top of the ties.
(37) As is clear from the above discussion, the present invention relies on bending rail segments R11A, R12A repeatedly. In an embodiment, normal rail segments having a cross-sectional I-shape may be used for this purpose. Alternatively, modified rails RX may be used that have a T-shaped cross-section as shown in
(38) As viewed in
(39) In another embodiment, active couplings are provided to positively connect the rail ends together. One such active coupling 110 is shown in
(40) Face 412 is formed with one or more sockets 414. Face 432 is formed with matching or complimentary pins 434 extending generally horizontally.
(41) The rail segment R11A is sized so that when it is in the position shown in
(42) Once the rail ends 410, 430 are positioned as shown, the cylinder 440 is activated forcing the hook 442 to advance until it disposed about and engages boss 416. It may be necessary to provide a similar boss/cylinder arrangement on the other side of the rail ends 410, 430. Once the boss 416 is engaged by the hook 442, the cylinder 440 is configured to retract the hook 442. As the hook 442 moves to the right, back into the cylinder 440, it applies a tension on the rail segment R11 and rail R31 causing the rails to move or stretch slightly toward each other. As the faces 410, 430 approach each other, pins 432 enter sockets 414 thereby interlocking the rail ends 410, 430. Assuming there is no dirt or other foreign matter between the faces this action continues until faces 412, 432 contact and abut each other.
(43) The process is reversed by operating the cylinder 440 is operated to release the boss 416 from hook 442. The rail segment R11A and rail R31 contract causing the faces 142, 144 to separate and withdrawing the pins 448 from sockets 414. The cylinders 440 for each active coupling 410 are controlled from control board 150. The segment R11A is now free to be bent toward another rail end. Of course, this configuration is merely one possible means of interconnecting and latching the rails. Many other configurations may be used as well.
(44) In the embodiments described above, the first, second and third rail tracks TK1, TK2, TK3 (or at least the portions shown in the Figures) are essentially horizontal and the segments R11A, R12A are bent in a horizontal plane as well. In another embodiment, at least some portion of one or both the segments R11A, R12A is elevated or dropped to a different vertical level. This action is particularly desirable for banking the rail segments. As a result, the length of the segment could be reduced without increased risk of having a train derailment.
(45) A similar arrangement may be used when some of the tracks are vertically offset from others. For example, track TK3 may be higher than tracks TK1 and TK2 and this arrangement can easily accommodate this difference.
(46) In the embodiments discussed so far, cylinders 516 are stationary because they have to lift the respective rails only at specific locations. In an alternate embodiment, the cylinders 516 (or other similar mechanisms) may be mounted on rolling trucks 530 (see
(47) In this embodiment, rail segment R11A has a T-shaped cross-section, as explained above in conjunction with
(48) The rail segment R11A may be bent from the position shown in
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(50) At each of the connections 700, a portion 706, 708 of the rail crown of segments R11A, R12A and R21, R22 is cut away to make room for a rider rail 704. The rider rails 706 are secured to the stationary rails R21, R22 by transversal bolts or other conventional means. The top surface 707 of rider rail 704 is not completely flat is somewhat curved so that its center disposed at a gap 714 between the rail R21 and rail segment R11A is higher than at the longitudinal ends 716, 718 of the rail 704. Importantly, in AN embodiment, the rider rails 704 are affixed to the rails R21 R22 so that their points 712 are above the respective top surfaces of the rails and rail surfaces immediately adjacent to the rider rail. However, preferably, the surfaces 707 near the ends 716, 718 are below the top rail and rail segment surfaces.
(51) In the present invention, rails R21, R22 are stationary and the ends of rail segments R11A, R12A are bent towards or away from the rails R21, 22 as described above. More specifically, in one position of the rail segments, their ends are positioned so they abut the ends of rails 21, R22. As shown in
(52) The rail segments R11A, R12A are either moved away horizontally from the ends of rails R21, R22 thus breaking the connection 700, or can be lifted over the rider rails, using the mechanisms described in
(53) To summarize,
(54) Importantly the invention is unique in that wheels are provided a continuous and uninterrupted path, whereas a conventional requires one wheel to transfer from a rail to a switch point, to another rail, across a frog, and back onto another rail. So, it is about a continuous path with the swing turnout compared to a broken/segmented path with a conventional turnout. Further, the rail butt joints/lift joints are located in straight sections of rail where they are not subject to the lateral loads and wear seen by switch points in a conventional turnout.
(55) The foregoing description and accompanying drawings illustrate the principles, exemplary embodiments, and modes of operation of the invention. However, the invention should not be construed as being limited to the particular embodiments discussed above. Additional variations of the embodiments discussed above will be appreciated by those skilled in the art and the above-described embodiments should be regarded as illustrative rather than restrictive. Accordingly, it should be appreciated that numerous modifications may be made to this invention, without departing from its scope as defined in embodiments above and in the appended claims. For example, instead of ties, the rails, especially in the area of the turnout may be disposed on a solid foundation.