Motor drive device for automobile and equipped with speed reducer
11155161 · 2021-10-26
Assignee
Inventors
Cpc classification
F16H1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/02047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/145
PERFORMING OPERATIONS; TRANSPORTING
B60K2007/0061
PERFORMING OPERATIONS; TRANSPORTING
B60K2007/0046
PERFORMING OPERATIONS; TRANSPORTING
B60K2001/001
PERFORMING OPERATIONS; TRANSPORTING
F16H57/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60K17/14
PERFORMING OPERATIONS; TRANSPORTING
F16H57/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K7/00
PERFORMING OPERATIONS; TRANSPORTING
B60K17/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An automobile-motor driving device equipped with speed reducer which has improved supply of lubrication oil to inside of the rolling bearings without sacrificing the function of the bearings, to reduce deformation in the rolling bearing outer ring. A parallel shaft gear speed reducer provides an automobile-motor driving device equipped with speed reducer. The parallel shaft gear speed reducer includes a plurality of gear shafts having two ends supported via rolling bearings fitted into bearing fitting holes in a speed reducer casing which houses the parallel shaft gear speed reducer. A groove in an inner circumferential surface of the bearing fitting hole into which the rolling bearing is fitted communicates between a space that houses the speed reducer and an inside space of the bearing fitting hole, at a location not crossed by the line of action of a load acting upon the rolling bearing due to the meshing of the gears.
Claims
1. An automobile-motor driving device, comprising: an electric motor; and a speed reducer for reducing and then transmitting power from the electric motor to a driving wheel, wherein the speed reducer is provided by a parallel shaft gear speed reducer having a plurality of gear shafts, wherein the plurality of gear shafts include an input gear shaft having an input gear for receiving power from a motor shaft, an output gear shaft having an output gear for transmitting driving power to the driving wheel, and one or more intermediate gear shafts having intermediate gears provided between the input gear shaft and the output gear shaft, wherein each of the plurality of gear shafts is supported at two ends thereof via rolling bearings which are fitted into bearing fitting holes formed in a speed reducer casing that houses the parallel shaft gear speed reducer, and wherein an inner circumferential surface of each of the bearing fitting holes is formed with at least one groove for communication between a space that houses the speed reducer and an inside space of the bearing fitting hole, the at least one groove being formed at a location not crossed by a line of action of a load acting upon the rolling bearing fitted into the bearing fitting hole due to the meshing of gears.
2. The automobile-motor driving device according to claim 1, wherein the electric motor is one electric motor, and the speed reducer is one speed reducer.
3. The automobile-motor driving device according to claim 1, wherein the electric motor is two electric motors each for driving one of left and right driving wheels independently from each other, and the speed reducer is two speed reducers each for reducing and then transmitting power from the two electric motors to left and right driving wheels independently from each other.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(12) Hereinafter, embodiments of the present invention will be described with reference to the attached drawings.
(13)
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(15) It should be noted here that the two-motor automobile-motor driving device equipped with speed reducer A may be mounted in different modes other than for front-wheel driving method as shown in
(16) The left and right electric motors 1L, 1R in the two-motor automobile-motor driving device equipped with speed reducer A are housed in the motor casings 3L, 3R as shown in
(17) The motor casings 3L, 3R include: cylindrical motor casing main bodies 3aL, 3aR; outer walls 3bL, 3bR which close outer surfaces of the motor casing main bodies 3aL, 3aR; and inner walls 3cL, 3cR which provide separation from the speed reducers 2L, 2R on inner surfaces of the motor casing main bodies 3aL, 3aR. The inner walls 3cL, 3cR of the motor casing main bodies 3aL, 3aR have openings for the motor shafts 12a to extend therefrom.
(18) As shown in
(19) The rotors 12 have their motor shafts 12a at its center. The motor shafts 12a extend through the openings in the inner walls 3cL, 3cR of the motor casing main bodies 3aL, 3aR, toward the respective speed reducers 2L, 2R. Seal members 13 are provided between the openings in the motor casing main bodies 3aL, 3aR and the motor shafts 12a.
(20) The motor shafts 12a are supported rotatably by rolling bearings 14a, 14b in the inner walls 3cL, 3cR and the outer walls 3bL, 3bR of the motor casing main bodies 3aL, 3aR (
(21) As shown in
(22) By fixing outboard side surfaces of the side casings 20bL, 20bR of the speed reducer casing 20 (outward side of the car body) and the inner walls 3cL, 3cR of the motor casing main bodies 3aL, 3aR of the electric motors 1L, 1R with a plurality of bolts 29, the two electric motors 1L, 1R are disposed in a fixed fashion on the left and right of the speed reducer casing 20 (
(23) As shown in
(24) As shown in
(25) Two ends of the input gear shafts 23L, 23R in the speed reducers 2L, 2R are supported rotatably, via rolling bearings 28a, 28b, by bearing fitting holes 27a which are formed in two, left and right surfaces of the partition wall 21 in the center casing 20a, and bearing fitting holes 27b which are formed in the side casings 20bL, 20bR.
(26) The input gear shafts 23L, 23R have their outboard ends extended outward from openings 27c which are formed in the side casings 20bL, 20bR. Oil seals 31 are provided between the openings 27c and outboard ends of the input gear shafts 23L, 23R, to prevent leakage of lubrication oil from inside of the speed reducers 2L, 2R and to prevent entry of mud water, for example, from outside.
(27) The motor shafts 12a are hollow. Through these hollow motor shafts 12a, the input gear shafts 23L, 23R are inserted. The input gear shafts 23L, 23R and the motor shafts 12a are spline-connected with each other (including serration; the same applies hereinafter).
(28) The intermediate gear shafts 24L, 24R are provided by stepped gear shafts which include the large-diameter gears 24a engaged with the input gears 23a, and the small-diameter gears 24b engaged with the output gears 25a, on their outer circumferential surfaces. Two ends of the intermediate gear shafts 24L, 24R are supported rotatably, via rolling bearings 34a, 34b, in bearing fitting holes 32a which are formed in two surfaces of the partition wall 21 in the center casing 20a, and bearing fitting holes 32b which are formed in the side casings 20bL, 20bR.
(29) The output gear shafts 25L, 25R have large-diameter output gears 25a, and are supported by rolling bearings 37a, 37b in bearing fitting holes 35a which are formed in two surfaces of the partition wall 21 in the center casing 20a and bearing fitting holes 35b which are formed in the side casings 20bL, 20bR.
(30) Outboard ends of the output gear shafts 25L, 25R extend from openings 35c which are formed in the side casings 20bL, 20bR, out of the speed reducer casing 20. The constant-velocity joints 15 have their outer joints 15a spline-connected around outer circumferential surfaces of the outboard ends of the extended output gear shafts 25L, 25R.
(31) The constant-velocity joints 15 connected with the output gear shafts 25L, 25R are connected with the driving wheels 52 via the intermediate shafts 16 (
(32) Oil seals 39 are provided between the outboard ends of the output gear shafts 25L, 25R and the openings 35c formed in the side casings 20bL, 20bR, to prevent leakage of lubrication oil from inside of the speed reducers 2L, 2R and to prevent entry of mud water, for example, from outside.
(33) As shown in
(34) In the rolling bearings 28a, 28b, 34a, 34b, 37a, 37b which support the input gear shafts 23L, 23R, the intermediate gear shafts 24L, 24R and the output gear shafts 25L, 25R of the speed reducers 2L, 2R, appropriate amounts of lubrication oil are supplied to bearing track surfaces and contact areas between rolling elements and retainers to prevent damages such as seizure, and to satisfy requirements of rolling fatigue life. It should be noted here that for the sake of simplicity in description, the inner ring 40, the outer ring 41, the rolling elements 42 and the groove 45 as constituent elements of each rolling bearings 28a, 28b, 34a, 34b, 37a, 37b are indicated by using the same reference symbols.
(35) In the oil bath method, lubrication oil pooled in a lower part of the speed reducer casing is kicked up by the gears to supply splashes of oil to tooth surfaces and the rolling bearings.
(36) Simple oil bath lubrication can increase chances for a problem when the rolling bearings are rotating at a high speed; i.e., rotating movement of the rolling elements and the retainer can prevent lubrication oil from flowing inside the rolling bearings. In order to supply lubrication oil into the bearings, it is effective to create an axial through flow of oil running through the bearings.
(37) The present embodiment makes use of a structure for creating the flow. As shown in
(38) Because of this groove 45, oil enters from the groove 45, flows through the inside space G2 and the inside space of the rolling bearing 34b, and then flows out, or oil enters from the rolling bearing 34b, flows through the inside space G2 and the groove 45 and then flow out, depending on the location where the groove 45 is made. For example, if the groove 45 is above the center of the shaft, oil comes from the gear space G1, flows through the groove 45, then the inside space G2 and the inside space of the rolling bearing 34b, and then flows out to the gear space G1. If the groove 45 is below the center of the shaft, oil comes from the gear space G1, flows through the inside space of the rolling bearing 34b, then through the inside space G2 and the groove 45, and then flows out to the gear space G1. Therefore, lubrication oil is supplied to inside of the rolling bearing 34b.
(39) For the sake of convenience, the above description which was made with reference to
(40) If the above-described grooves 45 were provided in the inner circumferential surface of the bearing fitting hole of the casing 20, i.e., in a surface fitted by the outer ring of the rolling bearing, there would be a problem that the outer ring 41 is deformed by a load acted onto the outer ring 41 via the rolling elements 42 when the rolling elements 42 roll over the phase of groove 45. Once the outer ring 41 is deformed, the outer ring track surface will no longer have sufficient level of roundness, and can adversely affect on vibration, noise, durability, etc.
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(42) In the present embodiment, the groove 45 is formed in the inner circumferential surface of the bearing fitting hole in the casing 20 in a direction in which the groove 45 does not cross the corresponding line of action of the load acting on the rolling bearing.
(43) By making the arrangement as the above, it becomes possible to reduce deformation of the outer ring 41 when the rolling elements 42 roll on the phase of the groove 45, thereby preventing performance decay of the bearing.
(44) Next, the line of action of a load will be described with reference to the gear arrangement in
(45) The input gear 23a and the large-diameter gear 24a mesh with each other on a gear meshing train A, whereas the small-diameter gear 24b and the output gear 25a mesh with each other on a gear meshing train B. The input gear shaft 23L has an axial center O.sub.1, the intermediate gear shaft 24L has an axial center O.sub.2 and the output gear shaft 25L has an axial center O.sub.3.
(46) In
(47) Gear meshing between the input gear 23a and the large-diameter gear 24a, i.e., gear meshing in the gear train A, causes a load, at a time of acceleration (on the driving side), onto the rolling bearings 28a, 28b of the input gear shaft 23L, the line of action of this load will be called L.sub.1D.
(48) Gear meshing between the input gear 23a and the large-diameter gear 24a, i.e., gear meshing in the gear train A, causes a load, at a time of deceleration (on the coasting side), onto the rolling bearings 28a, 28b of the input gear shaft 23L, and the line of action of this load will be called L.sub.1C.
(49) Gear meshing between the input gear 23a and the large-diameter gear 24a in the gear train A causes a load, at a time of acceleration (on the driving side), onto the rolling bearings 34a, 34b of the intermediate gear shaft 24L, and the line of action of this load will be called L.sub.2DA.
(50) Gear meshing between the input gear 23a and the large-diameter gear 24a in the gear train A causes a load, at a time of deceleration (on the coasting side), onto the rolling bearings 34a, 34b of the intermediate gear shaft 24L, and the line of action of this load will be called L.sub.2CA.
(51) Gear meshing between the small-diameter gear 24b and the output gear 25a, i.e., the gear meshing in the gear train B, causes a load, at a time of acceleration (on the driving side), onto the rolling bearings 34a of the intermediate gear shaft 24L, and the line of action of this load will be called L.sub.2DB.
(52) Gear meshing between the small-diameter gear 24b and the output gear 25a in the gear train B causes a load, at a time of deceleration (on the coasting side), onto the rolling bearings 34a, 34b of the intermediate gear shaft 24L, and the line of action of this load will be called L.sub.2CB.
(53) Gear meshing between the small-diameter gear 24b and the output gear 25a in the gear train B causes a load, at a time of acceleration (on the driving side), onto the rolling bearings 37a, 37b of the output gear shaft 25L, and the line of action of this load will be called L.sub.3D.
(54) Gear meshing between the small-diameter gear 24b and the output gear 25a in the gear train B causes a load, at a time of deceleration (on the coasting side), onto the rolling bearings 37a, 37b of the output gear shaft 25L, and the line of action of this load will be called L.sub.3C.
(55) L.sub.1D crosses L.sub.1A, and L.sub.1C crosses L.sub.1A at an angle of φ.
(56) L.sub.2DA crosses L.sub.2A, and L.sub.2CA crosses L.sub.2A at an angle of φ.
(57) L.sub.2DB crosses L.sub.2B, and L.sub.2CB crosses L.sub.2B at an angle of φ′.
(58) L.sub.3D crosses L.sub.3B, and L.sub.3C crosses L.sub.3B at an angle of φ′.
(59) The angles φ and φ′ are given by the following mathematical expressions based on the gears' tooth surface pressure angles, and tooth surface helix angles.
tan φ=tan α/cos β
tan φ′=tan α′/cos β′
where, α and α′ represent tooth surface pressure angles, while β, β′ represent tooth surface helix angles.
(60) In other words, the line of action of the load can be defined by means of axial center positions and gear specifications (pressure angles and helix angles). In the present invention, the axial center positions and gear specifications (pressure angles and helix angles) are used to obtain the lines of action of the loads, and one or more of the grooves 45 are formed at position(s) not crossing any of these lines to establish communication between the gear space G1 and the inside space G2.
(61)
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(64) These grooves 45 which are provided in the bearing fitting holes 27b, 32b, 35b and at higher locations than the axial center serve mainly as an entrance for lubrication oil, whereas the grooves 45 at lower locations than the axial center serve mainly as an exit of lubrication oil. The lubrication oil flows along end surfaces of the rolling bearings 28b, 34b, 37b, and the lubrication oil is supplied to inside of the rolling bearings 28b, 34b, 37b as it flows along these end surfaces.
(65) In the embodiment described above, description was made for the two-motor automobile-motor driving device equipped with speed reducer A as an example; however, the present invention is also applicable to one-motor automobile-motor driving device equipped with speed reducers. In a one-motor automobile-motor driving device equipped with speed reducer, a speed reducer casing 20 includes a motor-side casing and a speed-reducer-side casing. The motor-side casing replaces the side casings 20bL, 20bR, and the speed-reducer-side casing replaces the center casing 20a in the two-motor automobile-motor driving device equipped with speed reducer A. Referring to
(66) In the one-motor automobile-motor driving device equipped with speed reducer B, an electric motor 1S is housed in a motor casing 3S as shown in
(67) The motor casing 3S includes a cylindrical motor casing main body 3aS, an outer wall 3bS which closes an outer surface of this motor casing main body 3aS, and an inner wall 3cS which separates the speed reducer 2S on the inside of the motor casing main body 3aS. In the inner wall 3cS of the motor casing main body 3aS, an opening is provided for the motor shaft 12a to be extended.
(68) As shown in
(69) The rotor 12 has its motor shaft 12a at its center. The motor shaft 12a extends through the opening in the inner wall 3cS of the motor casing main body 3aS, toward the speed reducer 2S. Seal members 13 are provided between the opening in the motor casing main body 3aS and the motor shaft 12a.
(70) The motor shaft 12a is supported rotatably by the inner wall 3cS and the outer wall 3bS in the motor casing main body 3aS via rolling bearings 14a, 14b (
(71) As shown in
(72) By fixing a side surface of the side-surface casing 20bS of the speed reducer casing 20 and the inner wall 3cS of the motor casing main body 3aS of the electric motor 1S with a plurality of bolts 29 with each other, the electric motor 1S is disposed onto the speed reducer casing 20 in a fixed fashion (
(73) A housing chamber for housing the speed reducer 2S is provided between the side-wall casing 20aS and the side-surface casing 20bS.
(74) As shown in
(75) The input gear shaft 23S of the speed reducer 2S has its two ends rotatably supported by a bearing fitting holes 27a formed in a side wall 21S of the side-wall casing 20aS and the bearing fitting holes 27b formed in the side-surface casing 20bS, via rolling bearings 28a, 28b.
(76) The input gear shaft 23S has its end closer to the electric motor 1S extended outward from an opening 27c which are formed in the side-surface casing 20bS. Oil seals 31 are provided between the opening 27c and an outboard end of the input gear shaft 23S, to prevent leakage of lubrication oil from inside of the speed reducer 2S and to prevent entry of mud water, for example, from outside.
(77) The motor shaft 12a is hollow. Through this hollow motor shaft 12a, the input gear shaft 23S is inserted. The input gear shaft 23S and the motor shaft 12a are spline-connected with each other.
(78) The intermediate gear shaft 24S is provided by a stepped gear shaft which includes the large-diameter gear 24a engaged with the input gear 23a, and the small-diameter gear 24b engaged with the output gear 25a, on its outer circumferential surface. The intermediate gear shaft 24S has its two ends supported by bearing fitting holes 32a formed in the side wall 21S of the side-wall casing 20aS and bearing fitting holes 32b formed in the side-surface casing 20bS, via rolling bearings 34a, 34b.
(79) The output gear shaft section 25S has a large-diameter output gear 25a and the differential mechanism 46, and is supported by bearing fitting holes 35a formed in the side wall 21S of the side-wall casing 20aS and bearing fitting holes 35b formed in the side-surface casing 20bS, via rolling bearings 37a, 37b.
(80) The output gear shaft section 25S has its ends extended from openings 35c which are formed in the side-wall casing 20aS and the side-surface casing 20bS, out of the speed reducer casing 20. The extended output gear shaft section 25S has outer circumferential surfaces on its left and right ends spline-connected into outer joints 15a of the constant-velocity joints 15.
(81) The constant-velocity joints 15 connected with the output gear shaft section 25S are connected with the driving wheels via the intermediate shafts 16.
(82) Oil seals 39 are provided between the left and right end portions of the output gear shaft section 25s and their corresponding openings 35c formed in the side-wall casing 20aS and the side-surface casing 20bS, to prevent leakage of lubrication oil from inside of the speed reducer 2S and entry of mud water, for example, from outside.
(83) With the above arrangement, in these bearings 28a, 28b, 34a, 34b, 37a, 37b which support the input gear shaft 23S, the intermediate gear shaft 24S and the output gear shaft section 25S of the speed reducer 2S, appropriate amounts of lubrication oil are supplied to bearing track surfaces and contact areas between rolling elements and retainers to prevent damages such as seizure, and to satisfy requirements of rolling fatigue life.
(84) Again in this embodiment, at least one groove is provided in each inner circumferential surface of the bearing fitting holes 27a, 27b, 32a, 32b, 35a, 35b in which the rolling bearings 28a, 28b, 34a, 34b, 37a, 37b are fitted, for communication between a space in the casing 20S which houses the speed reducer and an inside space of the bearing fitting holes. These grooves are provided at locations not crossing the lines of action of the loads. By making the arrangement as the above, deformation of the outer ring is reduced when the rolling elements of the rolling bearings pass on the phase of the grooves, thereby preventing performance decay of the bearing.
(85) It is a matter of fact that the present invention is not limited by the embodiments described thus far, and can be implemented in various ways within the scope of the present invention. The scope of the present invention is given by the Claims, and includes all changes which are equivalent in meaning or within the range of the Claims.
REFERENCE SIGNS LIST
(86) 1L, 1R, 1S: electric motors 2L, 2R, 2S: speed reducers 3L, 3R, 3S: motor casings 3aL, 3aR, 3aS: motor casing main bodies 3bL, 3bR, 3bS: the outer walls 3cL, 3cR, 3cS: the inner walls 11: stator 12: rotor 12a: motor shaft 13: Seal member 14a, 14b: rolling bearings 15: constant-velocity joint 15a: Outer joint 16: intermediate shaft 20: speed reducer casing 20a: center casing 20aS: Side-wall casing 20bL, 20bR, 20bS: Side-face casings 21: partition wall 21S: Side wall 23L, 23R, 23S: input gear shafts 23a: input gear 24L, 24R, 24S: intermediate gear shafts 24a: large-diameter gear 24b: small-diameter gear 25L, 25R: output gear shafts 25S: output gear shaft section 25a: output gear 26L, 26R: bolts 27a, 27b: bearing fitting holes 27c: opening 28a, 28b: rolling bearings 29: bolt 31: oil seal 32a, 32b, 35a, 35b: bearing fitting holes 34a, 34b, 37a, 37b: rolling bearings 35c: opening 39: oil seal 40: inner ring 41: outer ring 42: rolling element 45: groove 46: differential mechanism 51: chassis 52: front wheel 53: rear wheel A, B: automobile-motor driving devices equipped with speed reducer C electric vehicle G1: gear space G2: inside space α, α′: tooth surface pressure angles β, β′: tooth surfaces helix angles φ, φ′: Angles O.sub.1, O.sub.2, O.sub.3: the axial center L.sub.1D, L.sub.1C, L.sub.2DA, L.sub.2CA, L.sub.2DB, L.sub.2CB, L.sub.3D, L.sub.3C: lines of Action of Loads