Thermal-energy exchange and storage system
11156374 · 2021-10-26
Inventors
Cpc classification
Y02E60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24F2005/0057
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/0052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/0043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/54
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24T10/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F5/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24T50/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F28D15/0275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24T2010/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F5/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D20/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24T10/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A thermal-energy exchange and storage system has a borefield with a core zone and at least one capacity expansion zone. Each of the core zone and the at least one capacity expansion zone have a plurality of boreholes. The at least one capacity expansion zone is positioned outwards from and encircling the core zone and each additional capacity expansion zone is positioned outwards from and encircling the previous capacity expansion zone. A heat source is provided in fluid communication with a heat exchanger. An injection system circulates an operating fluid. The injection system has at least one U-tube installed within the plurality of boreholes and operating fluid is circulated between the at least one U-tube and the heat exchanger for transferring heat from the heat source. An extraction system is provided for extracting heat stored in the system for use in an infrastructure.
Claims
1. A thermal-energy exchange and storage system, comprising: a borefield having a core zone and at least one capacity expansion zone, each of the core zone and the at least one capacity expansion zone having a plurality of boreholes, the at least one capacity expansion zone being positioned outwards from and encircling the core zone; a heat source in fluid communication with a heat exchanger; a closed injection system for circulating an injection operating fluid, the injection system comprising at least one injection system U-tube installed within each of the plurality of boreholes, the injection system circulating the injection operating fluid between the at least one injection system U-tube and the heat exchanger for transferring heat from the heat source to the injection system and the ground; a closed extraction system in communication with the injection system for extracting the heat stored in the injection system and the ground, the extraction system circulating an extraction operating fluid, the extraction system comprising at least one extraction system U-tube installed within each of the plurality of boreholes, the extraction system circulating the extraction operating fluid between the at least one extraction system U-tube and an infrastructure to be heated; each of the at least one injection system U-tube and the at least one extraction system U-tube installed in each of the plurality of boreholes having a pair of spaced apart upward oriented arms connected to a bottom U-bend, each of the at least one injection system U-tube and the at least one extraction system U-tube installed in each of the plurality of boreholes having the bottom U-bends stacked and positioned between the spaced apart upward oriented arms of each of the at least one injection system U-tube and the at least one extraction system U-tube previously installed in each of the plurality of boreholes; the infrastructure to be heated being in communication with the extraction system for utilizing the heat extracted from the injection system; and the injection operating fluid being supplied to the at least one injection system U-tube in the plurality of boreholes in the core zone through at least one common header such that operating fluid enters each of the at least one injection system U-tube in the core zone at the same temperature such that the entire core zone is heated or cooled in a consistent manner, each of the at least one capacity expansion zone having at least one capacity expansion zone common header such that the injection operating fluid being supplied to the at least one injection system U-tube in the plurality of boreholes in each of the at least one capacity expansion zone enters at the same temperature such that each of the at least one capacity expansion zone is heated or cooled in a consistent manner; wherein at least two common headers supply the injection operating fluid to the at least one injection system U-tube in alternating boreholes of each of the core zone and the at least one capacity expansion zone.
2. The thermal energy exchange and storage system of claim 1 further comprising a thermal depression zone, the thermal depression zone being an outermost zone of the at least one capacity expansion zone positioned outwards and encircling the at least one capacity expansion zone.
3. The thermal energy exchange and storage system of claim 2 wherein the temperature of the thermal depression zone is reduced by a thermal-depression circuit comprising at least one of the at least one injection system U-tube and at least one of the at least one extraction system U-tube installed within each of the plurality of boreholes of the thermal depression zone.
4. The thermal energy exchange and storage system of claim 2 wherein the depression zone has a temperature lower than an ambient material temperature outside of the thermal energy exchange and storage system.
5. The thermal energy exchange and storage system of claim 1 wherein heat is transferred to the core zone until a predetermined temperature is reached after which heat is transferred to the at least one capacity expansion zone.
6. The thermal energy exchange and storage system of claim 5 wherein there are at least a first capacity expansion zone and a second capacity expansion zone, the second capacity expansion zone being positioned outwards from and encircling the first capacity expansion zone, and heat being transferred to each of the first and the second capacity expansion zones in series radiating outwards from the core zone as each of the first and the second capacity expansion zones reach a predetermined temperature.
7. The thermal energy exchange and storage system of claim 6 wherein the predetermined temperature of each of the at least one capacity expansion zones is different such that the predetermined temperature of an innermost capacity expansion zone is higher than the predetermined temperature of an outermost capacity expansion zone.
8. The thermal energy exchange and storage system of claim 1 wherein a predetermined temperature of the core zone and the at least one capacity expansion zone are different, with the predetermined temperature of the core zone being higher than the predetermined temperature of the at least one capacity expansion zone.
9. The thermal energy exchange and storage system of claim 1 wherein there are at least a first capacity expansion zone and a second capacity expansion zone, the second capacity expansion zone being positioned outwards from and encircling the first capacity expansion zone, each of the first and the second capacity expansion zones being physically adjacent to t least one other capacity expansion zone.
10. The thermal energy exchange and storage system of claim 1 wherein the heat source is a generator.
11. The thermal energy exchange and storage system of claim 1 wherein the operating fluid comprises recycled grey water.
12. The thermal energy exchange and storage system of claim 1 wherein the operating fluid comprises propylene glycol solution.
13. The thermal energy exchange and storage system of claim 1 wherein the at least one injection system U-tube installed within each of the boreholes are interconnected in sets of five boreholes and are supplied the injection operating fluid in parallel from a common header at the top of the boreholes and the at least one extraction system U-tube installed within each of the boreholes are interconnected in sets of five boreholes and are supplied the extraction operating fluid in parallel from a common header at the top of the boreholes.
14. The thermal energy exchange and storage system of claim 13 wherein each borehole in the core zone contains two system U-tubes and two extraction system U-tubes connected to the common header.
15. The thermal energy exchange and storage system of claim 1 further comprising a tempering tank in fluid communication with the extraction system, the extraction system transferring heat to the tempering tank and the tempering tank supplying heat to the infrastructure.
16. The thermal energy exchange and storage system of claim 15 wherein a back-up heat source is provided for supplementing heat from the extraction system.
17. The thermal energy exchange and storage system of claim 16 wherein the back-up heat source heats the extraction operating fluid in the tempering tank.
18. The thermal energy exchange and storage system of claim 16 wherein the back-up heat source heats the extraction operating fluid traveling from the tempering tank to the infrastructure.
19. The thermal energy exchange and storage system of claim 15 wherein a heat pump transfers heat between the extraction operating fluid traveling from the tempering tank to the infrastructure and the extraction operating fluid traveling from the infrastructure to the tempering tank.
20. The thermal energy exchange and storage system of claim 1 further comprising a control system, the control system being programmed to maintain heat transfer into and out of the core zone and the at least one capacity expansion zone above predetermined thresholds.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other features will become more apparent from the following description in which references are made to the following drawings, in which numerical references denote like parts. The drawings are for the purpose of illustration only and are not intended to in any way limit the scope of the invention to the particular embodiments shown.
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(15) A thermal energy exchange and storage system, generally identified by reference numeral 10, will now be described with reference to
(16) Thermal energy exchange and storage system 10 (hereafter referred to as TEES system 10) is used to store heat for later use. In the embodiment shown in
(17) TEES system 10 has a heat source 22 that is in fluid communication with a heat exchanger 26. Heat source 22 can be anything that produces heat. In one embodiment, heat source 22 is a fuel-based generator that produces “waste heat” during useful work such as the generation of electricity. Electricity from this generator may be used to power the infrastructure 28, such as a complex of buildings. The use of this “waste heat” is termed cogeneration, and any generator may use a suitable fuel type, such as natural gas, diesel, biogas or syngas, to produce electricity and heat. Other types of heat sources 22 include the use of waste heat from engines or power stations used to generate electricity and useful heat or solar thermal collector panels. Waste heat from air conditioning units, heat pumps, and other devices may also be used. The equipment serving as heat source 22 is not limited to a cogeneration arrangement, and intentional heat sources 22 such as solar thermal collectors may also be used. Any heat generated, intentionally or as waste heat, may be carried by coolant pipes to heat exchanger 26.
(18) Heat exchanger 26 allows for the transfer of heat from heat source 22 to injection system 24. Operating fluid circulated through vertically orientated U-tubes 30 located in boreholes 20 in borefield 12 will transfer heat to or from the ground. Each borehole 20 in core zone 14 has at least one U-tube 30 installed within it, each borehole 20 in capacity expansion zones 16 has at least one U-tube 30 installed within it. In TEES system 10, U-tubes 30 are generally constructed from two plastic pipes 32 connected to each other at the bottom of borehole 20 with a “U” shaped plastic fitting called a U-bend 34 so that operating fluid can travel down to the bottom of borehole 20 and back to the top of borehole 20 without operating fluid physically contacting material 60 of borefield 12. It will be understood by a person skilled in the art that U-tubes may be made of any other suitable material. In the embodiment shown in
(19) In the embodiment shown in
(20) In the embodiment shown in
(21) In the embodiment shown in
(22) An embodiment of injection system 24 is shown in
(23) It is preferable that operating fluid be circulated in series from core zone 14 to capacity expansion zones 16A, 16B, 16C and 16D to ensure that the hottest operating fluid is always first passed from heat source 22 into core zone 14, the innermost zone of borefield 12. This process configuration is designed to maintain the temperature of core zone 14 as always higher than the temperature of capacity expansion zones 16A, 16B, 16C and 16D.
(24) In the embodiments shown in
(25) In the embodiments shown in
(26) Between capacity expansion zones 16A, 16B, 16C and 16D, heat may be transferred in a variety of different ways. In the embodiment shown in
(27) A heat extraction system 46 is provided in communication with injection system 24 for extracting heat stored in TEES system 10 for and transferring it to infrastructure 28 for heating purposes. After a period of injection of heat into borefield 12, for example over late spring, summer and early fall, core zone 14 and capacity expansion zone 16 will be at an elevated temperature. Heat extraction may begin when desired by circulating heat-carrying operating fluid through borefield 12 in the general sequence of outermost zones first and progressing inwards. Extraction system 46 and injection system 24 may be arranged into separate systems using control valves 44 configured so that the two systems may share some or all their piping or may be arranged into separate systems through independent piping.
(28) In one embodiment, heat is extracted from one or more capacity expansion zones 16A, 16B, 16C or 16D outward from core zone 14 by circulating operating fluid through U-tubes 30 in boreholes 20 within capacity expansion zones 16A, 16B, 16C or 16D while not circulating operating fluid in the U-tubes 30 in boreholes 20 of core zone 14. In such a fashion, the high quality of heat in core zone 14 is maintained at least initially. Embodiments of such a method proceed as follows with reference to
(29) In the embodiment shown in
(30) In the embodiment shown in
(31) In the embodiment shown in
(32) In the embodiments shown in
(33) Between capacity expansion zones 16A, 16B, 16C and 16D, heat may be transferred in a variety of different ways. In the embodiment shown in
(34) A thermal-depression circuit 52 is provided in parallel with heat extraction system 46 for extracting heat from thermal-depression zone 18 and exhausting this heat to the atmosphere. As shown in
(35) Temperature reduction using operating fluid chilled by low-temperature ambient air will cause thermal-depression zone 18 to have a temperature lower than the ambient soil temperature outside thermal-depression zone 18. Ambient ground temperature is an average of eight degrees Celsius (8° C.) in Edmonton, Alberta, Canada. By reducing the temperature in thermal-depression zone 18, gradual heat loss from borefield 12 to material 60 surrounding boreholes 20 is prevented. The operation of thermal-depression zone 18 outward from and surrounding capacity expansion zone 16 works because of the behavior of heat in a thermal gradient (heat moves from high temperature material to low temperature material) of material 60 making up borefield 12. Thermal depression zone 18 may also function as a heat-rejection location for heat extraction system 46.
(36) An embodiment of thermal-depression circuit 52 is shown in
(37) Above-ground cooling coil 54 is a non-custom piece of equipment. It may be a passive device, relying on natural air circulation and convection, or it may be a fan-driven device, essentially a residential air-conditioner cooling tower. In either case, it is exposed to the ambient air to dissipate heat drawn from thermal-depression zone 18.
(38) In one embodiments, thermal-depression circuit 52 uses some of U-tubes 30 or other piping that is part of injection system 24 or extraction system 46. In these embodiments, the piping required for thermal-depression circuit 52 must be isolated from the other systems by control valves 44 when it is active.
(39) An embodiment of heat extraction system 46 connections within thermal-depression zone 18 is shown in
(40) In one embodiment of operation, capacity expansion zone 16D, which is the adjacent zone to thermal depression zone 18, may have the amount of heat injected into the zone via injection system 24 restricted, thus reducing the leakage of heat to thermal depression zone 18 over time. This may be done by reducing the number of common supply headers 36 used in injection system 24 so that only half of boreholes 20 have supply. This may be done by supplying non heated operating fluid to capacity expansion zone 16D. If other zones within capacity expansion zone 16 become hot enough to require injection into capacity expansion zone 16D, then rejected heat in extraction system 46 may be exhausted to atmosphere or used for other purposes.
(41) In one embodiment, heat pumps 56 may be used to superheat the rejected heat within extraction system 46 and inject it into core zone 14 or higher temperature zones within capacity expansion zone 16.
(42) In one embodiment of operation, zones within capacity expansion zone 16 may be used for rejection of heat from infrastructure 28 if material 60 surrounding boreholes 20 temperature of those zones is below that of operating fluid temperature. This functions identically to the embodiment described in relation to core zone 14 above, except that heated operating fluid can also, or instead, be directed to U-tubes 30 within boreholes 20 of capacity expansion zone 16D, or capacity expansion zone 16C.
(43) In one embodiment of operation, thermal-depression circuit 52 may be connected to some capacity expansion zones 16 via extraction system 46, and when thermal-depression circuit 52 is active, chilled operating fluid may also be circulated through parts of extraction system 46 to reduce the temperature in capacity expansion zones 16.
(44) In the embodiments shown, thermal-depression zone 18 is illustrated as connected to extraction system 46, however it will be understood that thermal-depression zone 18 could also only be supplied by thermal-depression circuit 52.
(45) In the embodiments shown in
(46) In the embodiments shown in
(47) In the embodiments shown in
(48) In one embodiment, common supply headers 36 and common return headers 38 in borefield 12 may be covered by multiple layers of backfill materials such as sand. The backfill material may be covered by additional layers such as polymer spray foam insulation or hard insulation with water impermeable membranes. These additional layers may be covered with additional backfill and landscaping layers and features such as top soil, sod, asphalt, concrete, and so on.
(49) In the embodiments shown, boreholes 18 are vertically-aligned. It will be understood by a person skilled in the art that boreholes 18 may be slanted, deviated, or any other variant types of bores.
(50) Core zone 14, capacity expansion zones 16, and thermal depression zone 18 in borefield 12 may be concentric circular cylindrical rings as in this embodiment, or may have other suitable cross sectional and three-dimensional shapes and orientations, such as concentric elliptical rings, concentric geometric shapes or non-concentric orientations.
(51) In one embodiment, TEES system 10 may encompass all or part of one or more aquifers. TEES system 10 employs underground thermal energy storage techniques such as aquifer thermal energy storage or cavern thermal energy storage. Borefield 12 may be sized such that complete thermal exhaustion in winter does not occur. The size of borefield 12 is, therefore, dependent on the amount of heat TEES system 10 is required to store for use within infrastructure 28.
(52) In one embodiment, if heat transfer to borefield 12 cannot be made, for example if the formation is too hot to permit heat transfer, then heat may be transferred to a tempering tank 48, for example using one or more heat exchangers, which may comprise a fluid loop at least partially within a tempering tank 48. The temperature of tempering tank 48 may be monitored and heat extraction or injection throttled in order to temper operating fluids in tempering tank 48. Heat extraction and injection may occur simultaneously.
(53) Other components may be incorporated into TEES system 10 as desired or required. As shown in
(54) One or more heat pumps 56 may be used for regulating the temperature of operating fluid at various locations in a TEES system 10 or infrastructure 28. There may be multiple transfers of heat between operating fluids used to carry heat from material 60 surrounding boreholes 20 in capacity expansion zones 16 via extraction system 46 to tempering tank 48, to infrastructure 28, and ultimately to conditioned spaces or utility uses. In the embodiments shown in
(55) In some embodiments heat pumps 56 may be used to transfer heat between operating fluid used in infrastructure 28 and local distribution systems 58. Operating fluid in local distribution system 58 may be a closed loop of water or coolant circulated for heating and cooling conditioned spaces. Operating fluid in local distribution system 58 may be an open loop of air for heating and cooling conditioned spaces, or may be an open loop of potable water supplied not just for heating and cooling but also for utility use, such as showers, consumption, domestic hot water, and other uses. Heat pumps 56 may also act as a thermostat, providing precise control of the temperature of operating fluid that is circulated in local distribution system 58.
(56) Heat pumps 56 are advantageous because they allow thermal energy to be transferred along or against a temperature gradient (i.e. from a cooler operating fluid to a warmer operating fluid). This permits a cooler operating fluid to be supplied to infrastructure 28, resulting in lower heat loss to the environment during fluid transport. For example, the users of a building within infrastructure 28 use water at twenty-two degrees Celsius for heating. Heat pump 56 in the building can use operating fluid supplied by infrastructure 28 at eight degrees Celsius to increase the temperature of heating water circulating in the building from fifteen degrees to twenty-two degrees Celsius, while operating fluid returning to TEES system 10 via infrastructure 28 drops from eight degrees Celsius to five degrees Celsius as it passes through heat pumps 56. Due to the small difference between operating fluid temperature in infrastructure 28 and the ambient material 60 surrounding boreholes 20 temperature when traveling to and from TEES system 10, the operating fluid loses less heat to the surrounding environment, especially during winter, than it would if operating fluid in infrastructure 28 were twenty-two degrees Celsius.
(57) In the embodiments shown in
(58) Any use herein of any terms describing an interaction between elements is not meant to limit the interaction to direct interaction between the subject elements, and may also include indirect interaction between the elements such as through secondary or intermediary structure unless specifically stated otherwise.
(59) In this patent document, the word “comprising” is used in its non-limiting sense to mean that items following the word are included, but items not specifically mentioned are not excluded. A reference to an element by the indefinite article “a” does not exclude the possibility that more than one of the element is present, unless the context clearly requires that there be one and only one of the elements.
(60) It will be apparent that changes may be made to the illustrative embodiments, while falling within the scope of the invention. As such, the scope of the following claims should not be limited by the preferred embodiments set forth in the examples and drawings described above, but should be given the broadest interpretation consistent with the description as a whole.