Magnetic filtration apparatus
11154798 · 2021-10-26
Assignee
Inventors
Cpc classification
Y02P70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B03C1/32
PERFORMING OPERATIONS; TRANSPORTING
B01D35/06
PERFORMING OPERATIONS; TRANSPORTING
B03C1/288
PERFORMING OPERATIONS; TRANSPORTING
B03C2201/18
PERFORMING OPERATIONS; TRANSPORTING
B01D29/88
PERFORMING OPERATIONS; TRANSPORTING
B01D12/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D35/06
PERFORMING OPERATIONS; TRANSPORTING
B01D29/00
PERFORMING OPERATIONS; TRANSPORTING
B01D12/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided is a magnetic filtration apparatus with a simple structure for permitting easy and effective discharge of magnetic substances from the inside of a flow passage to its outside, the magnetic substances being captured by attraction from a liquid to be treated by magnetic separation. The magnetic filtration apparatus includes a treatment container 12 having an inlet 26 and outlet 28 of the liquid, and a discharge port 36 of the separated magnetic substances. A magnetic apparatus 20 attached around the treatment container 12 attracts the separated magnetic substances to an inner wall of the treatment container 12, while cancellation of the effect of the magnetic field generated by the magnetic apparatus 20 allows the attracted magnetic apparatus to flow into a detachable collecting container 14 positioned below the treatment container 12, due to the gravity, through a communication passage 15.
Claims
1. A magnetic filtration apparatus comprising: a cylindrical treatment container for magnetic separation of magnetic substances, having an inlet into which a liquid contaminated with the magnetic substances is introduced and an outlet from which the liquid after separation and removal of the magnetic substances flows out, on an upper portion of the treatment container, and a discharge port for discharging the magnetic substances separated from the liquid, on a central part of a bottom portion of the treatment container; a magnetic means attached around an outer surface of the treatment container to generate a magnetic field within the treatment container, so that the magnetic substances in the liquid are attracted to an inner wall of the treatment container and separated from the liquid, the magnetic means being configured to permit selective cancellation of an effect of the magnetic field and release of the magnetic substances retained against the inner wall of the treatment container from the inner wall as a result of the cancellation of the effect of the magnetic field, so that the magnetic substances and at least a portion of the liquid are allowed to fall into a lower portion of the treatment container due to gravity; a detachable collecting container positioned below the treatment container, into which the magnetic substances are allowed to flow due to the gravity, the collecting container including a lower portion containing the at least the portion of the liquid and the magnetic substances, an upper portion, and a lid defining a pocket of air in the upper portion above an upper level of the at least the portion of the liquid, the magnetic substances having been attracted to the inner wall of the treatment container and separated from the liquid, and allowed to fall into the lower portion of the treatment container; a communication passage for communicating the treatment container and the collecting container, and introducing the magnetic substances in the treatment container into the collecting container; a valve installed on the communication passage for opening and closing the communication passage to permit a flow of the magnetic substances from the treatment container to the collecting container by opening the communication passage; and wherein the communication passage includes an upper tube portion having a first open end connected to the discharge port of the treatment container and a second open end connected to a valve body, a lower tube portion having a first open end connected to the valve body and a second open end inserted into the lid of the collecting container to a first position midway through the lid, a passageway tube defined within the valve body between the second open end of the upper tube portion and the first open end of the lower tube portion, and an introducing tube portion extending downwardly from the first position in the lid, with a lower end of the introducing tube portion being positioned between a bottom of the lid and the upper level of the at least the portion of the liquid.
2. The magnetic filtration apparatus according to claim 1, wherein a liquid-introducing passage connected to the inlet in the treatment container for introducing the liquid into a lower space of the treatment container is installed to extend downwardly from the upper portion of the treatment container.
3. The magnetic filtration apparatus according to claim 2, wherein the liquid-introducing passage includes a horizontal portion extending in a horizontal direction from the inlet and a vertical portion extending in a vertical direction downwardly from the horizontal portion, and the horizontal portion and the vertical portion form an L-shape.
4. The magnetic filtration apparatus according to claim 3, wherein a lower end of the vertical portion constituting the liquid-introducing passage is sealed, while a peripheral wall located in proximity of the lower end of the vertical portion has a plurality of ejection ports which permit the liquid guided by the liquid-introducing passage to be introduced into the treatment container.
5. The magnetic filtration apparatus according to claim 1, wherein the collecting container is transparent, such that an amount of the magnetic substances which have flowed into the collecting container is recognized from an outside of the collecting container.
6. The magnetic filtration apparatus according to claim 1, wherein the collecting container comprises a container body with an opening on the upper portion and the lid to seal the opening on the upper portion of the container body, and the container body and the lid are fastened together by means of a fastening.
7. The magnetic filtration apparatus according to claim 1, wherein the bottom portion of the treatment container has a tapered shape, and is connected to the discharge port at a minimum diameter part of the tapered shape.
8. The magnetic filtration apparatus according to claim 1, wherein the magnetic means comprises a cylindrical magnet case detachably attached around the outer surface of the treatment container, and a plurality of permanent magnets installed on the magnet case at a predetermined interval in a circumferential direction of the magnet case, and wherein the effect of the magnetic field for the treatment container is cancelled by detaching the magnet case from the outer surface of the treatment container.
9. The magnetic filtration apparatus according to claim 8, wherein the magnet case consists of two half-split cylindrical pieces divided by a plane extending in an axial direction including an axis of a cylindrical shape of the magnet case, the two half-split cylindrical pieces being rotatable around a pivot parallel to the axis of the cylindrical shape at one of two pairs of opposite ends of the two half-split cylindrical pieces, and being detachable from each other at the other of the two pairs of opposite ends of the two half-split cylindrical pieces.
10. The magnetic filtration apparatus according to claim 9, wherein each of the two half-split cylindrical pieces has a magnet-accommodating pocket configured to extend in the axial direction of the two half-split cylindrical pieces and have an opening in one end in the axial direction of the two half-split cylindrical pieces, and wherein the opening in the magnet-accommodating pocket is sealed with a sealing member in a state where the permanent magnets are accommodated in the magnet-accommodating pocket.
11. The magnetic filtration apparatus according to claim 10, wherein at least one of the two half-split cylindrical pieces has a window in the magnet-accommodating pocket, with an opening on an inner surface opposed to the outer surface of the treatment container, wherein the window permits the permanent magnets to directly oppose the outer surface of the treatment container through the window, and wherein the window has a width smaller than a width of at least one of the permanent magnets.
12. The magnetic filtration apparatus according to claim 8, wherein the outer surface of the treatment container has at least one projection which locks the magnet case attached around the outer surface of the treatment container, thereby positioning the magnet case and preventing the magnet case from moving downwardly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(11) To further clarify the structure of the present invention, embodiments of the present invention will be described in detail by reference to the drawings.
(12) Referring first to the perspective view of
(13) Described more specifically, as is apparent from
(14) In an inner space of the cap 24, an L-shaped tube 30 as an elbow tube fitting is fixedly installed by welding such that one of the opening ends of the L-shaped tube 30 is connected to an inner opening of the inlet 26. On the other hand, to the other of the opening ends of the L-shaped tube 30, a liquid-passage tube 32 is fixed by screwing so as to extend in the inside of the main body 22 coaxially with the main body 22, to reach a lower space of the main body 22. Thus, the liquid contaminated with the magnetic substances, and taken in from the inlet 26 in the cap 24, is introduced into a lower portion (space) of the main body 22 through the liquid-passage tube 32, via the L-shaped tube 30. The liquid then flows out into the lower space of the main body 22 from four rectangular ejection ports 34, which are provided in proximity of a sealed lower end of the liquid-passage tube 32 at a phase difference of 90 degrees with each other. The L-shaped tube 30 and the liquid-passage tube 32 constitute a liquid-introducing passage, which has a horizontal portion horizontally extending from the inlet 26 and a vertical portion extending downwardly in a vertical direction from the horizontal portion, the horizontal portion and the vertical portion forming an L-shape as a whole.
(15) Furthermore, the main body 22 has a discharge port 36 for discharging the magnetic substances separated from the liquid, at a central part of its bottom portion. The bottom portion of the main body 22 has a tapered shape so as to be connected to the discharge port 36, and the discharge port 36 is formed in an end (lower end) of the main body 22, at which end the tapered shape has a minimum diameter. To the discharge port 36, a connecting tube 38 on the treatment-container side having a predetermined length is fixedly joined by welding to extend downwardly, such that the connecting tube 38 constitutes a part of the connecting part 16 providing a connection with the collecting container 14. In addition, the lower side of the main body 22 has four projections 40 integrally formed on its outer surface at a phase difference of 90 degrees with each other. By locking a lower end of the magnetic apparatus 20 attached around the outer surface of the main body 22 with the four projections, the magnetic apparatus 20 is fixedly positioned in the vertical direction, and is prevented from moving downwardly.
(16) Each of the parts 22-40 constituting the treatment container 12 is a metal product formed of a material such as SUS (Steel Use Stainless), thereby advantageously contributing to corrosion-resistance of the treatment container 12 against the liquid, and ease of performing the magnetic separation, for example.
(17) In the treatment container 12 shown in
(18) The presence of the liquid-passage tube 32 gives the configuration to permit the liquid to flow upwardly in the gap between the liquid-passage tube 32 and the main body 22, whereby the effect of the magnetic field generated by the magnetic apparatus 20 is evenly exerted without short-circuiting the inlet 26 and the ejection ports 34. Thus, the magnetic separation can be successfully completed so as to advantageously separate and remove the magnetic substances from the liquid.
(19) The liquid contaminated with the magnetic substances is allowed to flow within the treatment container 12 of the magnetic filtration apparatus 10 for a given period of time, and the flow of the liquid is suspended when an amount or thickness of the magnetic substances retained against the inner wall of the main body 22 has reached a certain degree. While the flow is suspended, the detachable magnetic apparatus 20 is detached from the outer surface of the main body 22, as described later, so that the effect of the magnetic field generated by the magnetic apparatus 20 is cancelled in terms of the main body 22. Thus, the magnetic substances retained against the inner wall of the main body 22 are allowed to fall due to the gravity and are transferred downward. After the magnetic substances have reached the bottom portion of the main body 22, they are guided along its tapered bottom surface toward the discharge port 36, thereby being discharged from the main body 22, and therefore the treatment container 12.
(20) Meanwhile, as is apparent from
(21) It is noted that an O-ring 48 is inserted between a top end of the outer surface of the container body 42 and a corner portion of an inner side of the lid 44, which O-ring 48 permits the container body 42 to be fluid-tightly connected with the lid 44. Further, the lid 44 has a penetrating hole 44a formed in its central part. An introducing tube 50 with a predetermined length is screwed into the penetrating hole 44a from a downside so as to extend downwardly with the predetermined length, while a connecting tube 52 on the collecting-container side, which connecting tube 52 constitutes a part of the communication passage 15, is fitted by screwing into the penetrating hole 44a from an upside so as to extend upwardly with a predetermined length.
(22) As shown in
(23) In summary, in the magnetic filtration apparatus 10 in which the treatment container 12 and the collecting container 14 are connected with each other via the connecting part 16 as described above, the magnetic substances magnetically separated from the liquid flowing into the treatment container 12 are allowed to fall as a large agglomerate from the inner surface of the main body 22 of the treatment container 12, due to the gravity, by removing the magnetic apparatus 20 attached around the outer surface of the treatment container 12 to cancel the magnetic effect. Then, the large agglomerate is guided from the tapered bottom portion of the main body 22 into the connecting tube 38 in the treatment container 12, via the discharge port 36. The large agglomerate is brought further downwardly due to the gravity through the communication passage 15 (passageway tube 18a) kept open by opening the valve 18, and is accumulated in the container body 42 of the collecting container 14, via the connecting tube 52 on the collecting-container side, and further the introducing tube 50.
(24) The container body 42 is made transparent, so that it is possible to visually observe an amount of accommodation (amount of accumulation) of the magnetic substances in the container body 42. Thus, at a stage where the amount of accommodation of the magnetic substances in the container body 42 reaches a predetermined degree, the valve 18 is closed to block the communication passage 15, and the collecting container 14 is detached, so that the magnetic substances accommodated in the collecting container 14 are discharged outside. More specifically, the fastening ring 46 on the collecting container 14 is screwed off and removed from the lid 44, and as a result the container body 42 is removed from the lid 44, too. As such, the predetermined amount of the magnetic substances accommodated in the container body 42 is easily discharged outside.
(25) During the above-mentioned process, the container body 42 is subjected to a flow of the liquid and the magnetic substances existing in a lower portion of the communication passage 15 in terms of the valve 18. However, the introducing tube 50 extending downwardly form the lid 44 prevents the liquid and the magnetic substances from overflowing from the container body 42. The introducing tube 50 limits a liquid level in the container body 42 substantially to a lower end position of the introducing tube 50, and an increase of the liquid level over that position is prevented by the presence of the air packed in the container body 42. That is, the presence of the air permits formation of a suitable space. Thus, even if the liquid and the magnetic substances existing in the lower portion of the communication passage 15 in terms of the valve 18 flow into the space formed in an upper portion of the container body 42, they are prevented from overflowing from the container body 42. Furthermore, an amount of the liquid flowing into the container body 42 is in itself reduced, thereby contributing to reduction of an amount of the liquid discharged outside together with the magnetic substances.
(26) After removing the container body 42 from the lid 44 and discharging the magnetic substances accommodated in the container body 42 as described above, the container body 42 may be again connected to the lid 44 with the fastening ring 46, with the valve 18 opened to unblock the communication passage 15. In this case, the liquid in the treatment container 12 flows into the container body 42 of the collecting container 14 through the communication passage 15. However, even with such an inflow of the liquid, the liquid level in the container body 42 is kept at the substantially lower end position of the introducing tube 50, and the space packed with the air is formed in the upper portion of the container body 42.
(27) Meanwhile, in the above-mentioned magnetic filtration apparatus 10, the magnetic apparatus 20 as a magnetic means detachably attached around the outer surface of the main body 22 constituting the treatment container 12 has the structure shown in
(28) As is apparent from
(29) More specifically described, each of the two half-split cylindrical pieces 60a, 60b constituting the magnet case 60 is formed of a suitable resin, and has a structure shown in
(30) The two half-split cylindrical pieces 60a, 60b are faced to each other at the respective ends, and their upper and lower cylindrical portions 62 and 64 for a hinge are vertically and coaxially superposed on each other. Then, as shown in
(31) The permanent magnet 70, which exerts the magnetic force within the treatment container 12 to generate the magnetic field, is generally a strong magnet such as a neodymium magnet. As shown in
(32) When the magnetic apparatus 20 configured as described above is attached to the treatment container 12, more specifically attached around the outer surface of the main body 22, the two half-split cylindrical pieces 60a, 60b are rotated around the coupling pin 72 at one of the two pairs of opposite ends and widely opened, as shown in
(33) When the effect of the magnetic field generated by the magnetic apparatus 20 is to be cancelled so as to suspend the magnetic separation, the coupling pin 72 connecting one of the two pairs of opposite ends of the two half-split cylindrical pieces 60a, 60b constituting the magnet case 60 is pulled out of the vertically superposed upper and lower cylindrical portions 62 and 64. Then, the two half-split cylindrical pieces 60a, 60b are opened by the rotation around the coupling pin 72 connecting the other of the two pairs of opposite ends together, so that the magnet case 60 is detached from the main body 22 of the treatment container 12. As such, while the attraction and removal operation of the magnetic substances in the liquid in the treatment container 12 is suspended, the magnetic substances attracted to the inner wall of the main body 22 to be captured and accumulated are allowed to fall due to the gravity or their own weight, under suspension of the flow of the liquid. Then, the valve 18 is opened, whereby the magnetic substances are introduced into the collecting container 14 through the communication passage 15 in a communication state.
(34) In this way, the magnetic apparatus 20 is regularly detached from the outer surface of the main body 22 considering the amount of capture (amount of accumulation) of the magnetic substances attracted to the inner surface of the main body 22 of the treatment container 12, and the captured (accumulated) magnetic substances are allowed to fall and successively accommodated in the collecting container 14. Thus, the liquid flowing in the main body 22 of the treatment container 12 is prevented from being discharged together with the captured magnetic substances when the magnetic substances are discharged outside, thereby advantageously permitting gradually accumulating the magnetic substances in the collecting container 14 without considering reduction (loss) of the liquid.
(35) The above-mentioned magnetic apparatus 20 has the hinge structure with the coupling pin 72 formed on both of the two pairs of opposite ends of the two half-split cylindrical pieces 60a, 60b constituting the magnet case 60. However, it suffices to employ the hinge structure in at least one of the two pairs of opposite ends. Furthermore, if each of the two half-split cylindrical pieces 60a, 60b is securely retained against the outer surface of the main body 22 of the treatment container 12 due to the magnetic force of the permanent magnets 70 accommodated in the piece, a connecting structure itself can be omitted in the other side of the two pairs of opposite ends, in which other side the hinge structure is not formed. Furthermore, it is possible to omit the hinge structure itself.
(36) In the above-mentioned embodiment, the magnetic apparatus 20 is configured to be detachable from the treatment container 12 to cancel the effect of the intended magnetic field generated by the magnetic apparatus 20 within the treatment container 12. However, the generation and cancellation of the magnetic field can be performed also by a conventional structure, in which magnetic-force working and non-working parts are formed in different portions in the axial direction of the treatment container 12, and the magnetic apparatus 20 is selectively moved to the two parts, although the treatment container 12 cannot avoid increasing in size.
(37) Furthermore, although the magnetic apparatus 20 has the plurality of the permanent magnets 70 to generate the intended magnetic field in the exemplified embodiment, it is possible to employ an electromagnet generating magnetism (magnetic force) by electric conduction, in place of the permanent magnet 70. In that case, the generation and cancellation of the magnetism is controlled by turning on and off the electric current for the electromagnet, so that there is no need for manually detaching the magnetic apparatus 20 from the treatment container 12 or moving the magnetic apparatus 20. Thus, it is possible to enjoy advantages such as compactification of the device, and automation and simplification of the magnetic separation and removal of the magnetic substances.
(38) Although one typical embodiment of the invention has been described in detail for illustration purpose only, it is to be understood that the invention is not limited to the details of the preceding embodiment.
(39) For example, the permanent magnet 70 used in the magnetic apparatus 20 is preferably a rare earth magnet having a strong magnetism, such as the neodymium magnet. However, it is acceptable to use various known permanent magnets other than the above-mentioned ones.
(40) Furthermore, although the entirety of the container body 42 is transparent in the above-mentioned embodiment, it is acceptable to make the container body 42 only partly transparent, as long as the amount of the magnetic substances accommodated in the container can be recognized. For example, the container body 42 can have a transparent window in the form of a slit extending in a depth direction of the container body 42. In addition, the container body 42 can be opaque in its entirety, or formed of a metal.
(41) It is to be understood that the present invention may be embodied with various changes, modifications and improvements which may occur to those skilled in the art, without departing from the spirit and scope of this invention, and that such changes, modifications and improvements are also within the scope of this invention.
(42) TABLE-US-00001 NOMENCLATURE OF REFERENCE SIGNS 10: Magnetic filtration apparatus 12: Treatment container 14: Collecting container 15: Communication passage 16: Connecting part 18: Valve 20: Magnetic apparatus 22: Main body 24: Cap 26: Inlet 28: Outlet 32: Liquid-passage tube 34: Ejection port 36: Discharge port 38: Connecting tube 40: Projection 42: Container body 44: Lid 46: Fastening ring 50: Introducing tube 52: Connecting tube 60: Magnet case 60a, 60b: Half-split cylindrical piece 62: Upper cylindrical portion 64: Lower cylindrical portion 66: Magnet-accommodating pocket 68: Window 70: Permanent magnet 72: Coupling pin 74: Nut 76a, 76b: Sealing member 80: Fixing screw