Multi-pump driven single-motor hydro-mechanical hybrid transmission device and control method thereof
11155154 · 2021-10-26
Assignee
Inventors
- Long CHEN (Zhenjiang, CN)
- Zhen ZHU (Zhenjiang, CN)
- Yingfeng CAI (Zhenjiang, CN)
- Xiang TIAN (Zhenjiang, CN)
- Changgao XIA (Zhenjiang, CN)
- Falin Zeng (Zhenjiang, CN)
- Jiajia Wang (Zhenjiang, CN)
- Dehua SHI (Zhenjiang, CN)
- Chaochun YUAN (Zhenjiang, CN)
- Xiaodong SUN (Zhenjiang, CN)
Cpc classification
F16H2037/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2047/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2047/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H47/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A multi-pump driven single-motor hydro-mechanical hybrid transmission device includes an input shaft, a planetary gear split mechanism, a hydraulic transmission system, a planetary gear convergence mechanism, and an output shaft. The input shaft is connected to the hydraulic transmission system and the planetary gear convergence mechanism through the planetary gear split mechanism. The hydraulic transmission system and the planetary gear convergence mechanism are both connected to the output shaft. The hydraulic transmission system includes a multi-pump driving mechanism, a fixed displacement motor mechanism, and a hydraulic transmission output mechanism. The multi-pump driving mechanism is connected to the fixed displacement motor mechanism. The fixed displacement motor mechanism is connected to the planetary gear convergence mechanism and is connected to the output shaft through the hydraulic transmission output mechanism.
Claims
1. A multi-pump driven single-motor hydro-mechanical hybrid transmission device, comprising an input shaft, a planetary gear split mechanism, a hydraulic transmission system, a planetary gear convergence mechanism, and an output shaft; wherein the input shaft is connected to the hydraulic transmission system and the planetary gear convergence mechanism through the planetary gear split mechanism; the hydraulic transmission system and the planetary gear convergence mechanism are both connected to the output shaft; the hydraulic transmission system comprises a multi-pump driving mechanism, a fixed displacement motor mechanism, and a hydraulic transmission output mechanism; wherein the multi-pump driving mechanism is connected to the fixed displacement motor mechanism, the fixed displacement motor mechanism is connected to the planetary gear convergence mechanism, and the fixed displacement motor mechanism is connected to the output shaft through the hydraulic transmission output mechanism; the multi-pump driving mechanism comprises two groups of variable displacement pump driving mechanisms, wherein the two groups of variable displacement pump driving mechanisms are connected in parallel and have opposite input directions, and the two groups of variable displacement pump driving mechanisms comprise a first forward input variable displacement pump driving mechanism, a second forward input variable displacement pump driving mechanism, a first reverse input variable displacement pump driving mechanism, and a second reverse input variable displacement pump driving mechanism; a reversing valve is arranged between the multi-pump driving mechanism and the fixed displacement motor mechanism; the first forward input variable displacement pump driving mechanism comprises a first variable displacement pump, a first check valve, a first pilot-operated relief valve, and a first solenoid valve; wherein the first solenoid valve controls a control pressure of the first pilot-operated relief valve, and the first variable displacement pump is connected to the reversing valve through the first check valve; the second forward input variable displacement pump driving mechanism comprises a second variable displacement pump, a second check valve, a second pilot-operated relief valve, and a second solenoid valve; wherein the second solenoid valve controls a control pressure of the second pilot-operated relief valve, and the second variable displacement pump is connected to the reversing valve through the second check valve; the first reverse input variable displacement pump driving mechanism comprises a third variable displacement pump, a third check valve, a third pilot-operated relief valve, and a third solenoid valve; wherein the third solenoid valve controls a control pressure of the third pilot-operated relief valve, and the third variable displacement pump is connected to the reversing valve through the third check valve; the second reverse input variable displacement pump driving mechanism comprises a fourth variable displacement pump, a fourth check valve, a fourth pilot-operated relief valve, and a fourth solenoid valve; wherein the fourth solenoid valve controls a control pressure of the fourth pilot-operated relief valve, and the fourth variable displacement pump is connected to the reversing valve through the fourth check valve; a jackshaft is arranged between the planetary gear split mechanism and the planetary gear convergence mechanism; the planetary gear split mechanism comprises a split mechanism front-sun gear, a split mechanism front-planet carrier, a split mechanism rear-sun gear, a split mechanism rear-planet carrier, and a split mechanism shared ring gear; wherein the input shaft is connected to the split mechanism front-sun gear and the split mechanism rear-planet carrier; a first clutch is arranged between the split mechanism rear-planet carrier and the split mechanism rear-sun gear; a second clutch is arranged between the split mechanism front-planet carrier and the jackshaft; a third clutch is arranged between the split mechanism rear-sun gear and the jackshaft; a fourth clutch is arranged between the split mechanism shared ring gear and the hydraulic transmission system; the planetary ear convergence mechanism comprises a convergence mechanism shared sun gear, a convergence mechanism front-planet carrier, a convergence mechanism front-ring gear, a convergence mechanism rear-planet carrier, and a convergence mechanism rear-ring gear; wherein the jackshaft is connected to the convergence mechanism front-planet carrier, and the convergence mechanism front-planet carrier is connected to the convergence mechanism rear-ring gear; a fifth clutch is arranged between the jackshaft and the convergence mechanism shared sun gear; a sixth clutch is arranged between the convergence mechanism front-ring gear and the output shaft; a seventh clutch is arranged between the convergence mechanism rear-planet carrier and the output shaft; an eighth clutch is arranged between the hydraulic transmission output mechanism and the output shaft; and a brake is arranged between the fixed displacement motor mechanism and the hydraulic transmission output mechanism.
2. A control method of the multi-pump driven single-motor hydro-mechanical hybrid transmission device according to claim 1, comprising: switching among a forward mode or a reverse mode and a high speed transmission mode or a low speed transmission mode of four transmission types comprising hydraulic transmission, hydro-mechanical split transmission, hydro-mechanical convergence transmission, and mechanical transmission through g selection of the first clutch, the second clutch, the third clutch, the fourth clutch, the fifth clutch, the sixth clutch, the seventh clutch, the eighth clutch, the brake, the first variable displacement pumps, the second variable displacement pump, the third variable displacement pump and the fourth variable displacement pump, and a combination control of the reversing valve; wherein in the hydraulic transmission, the first clutch, the fourth clutch, and the eighth clutch are engaged while the second clutch, the third clutch, the fifth clutch, the sixth clutch, the seventh clutch, and the brake are disengaged; power passes through the input shaft, the planetary gear split mechanism, and the hydraulic transmission system and the power is output from the output shaft; when the first clutch is engaged, the split mechanism rear-planet carrier and the split mechanism rear-sun gear of the planetary gear split mechanism are interlocked, the split mechanism rear-planet carrier and the split mechanism rear-sun gear rotate as a whole, and the power is transmitted through the split mechanism shared ring gear to the fourth clutch; and when the fourth clutch is engaged, the power is transmitted through the fourth clutch to the multi-pump driving mechanism, the fixed displacement motor mechanism, and the hydraulic transmission output mechanism of the hydraulic transmission system, and the power is finally transmitted through the eighth clutch and the power is output from the output shaft; in the hydro-mechanical split transmission, the fourth clutch and the fifth clutch are engaged while the first clutch, the eighth clutch, and the brake are disengaged; the power passes through the input shaft to the planetary gear split mechanism and the power is split into two parts at the planetary gear split mechanism into the hydraulic transmission system and the jackshaft, and the two parts of the power are converged at the planetary gear convergence mechanism and then the two parts of the power are output from the output shaft; in the hydro-mechanical convergence transmission, the first clutch and the fourth clutch are engaged while the fifth clutch, the eighth clutch, and the brake are disengaged; the power passes through the input shaft to the planetary gear split mechanism and the power is split into the two parts at the planetary gear split mechanism into the hydraulic transmission system and the jackshaft, and the two parts of the power are converged at the planetary gear convergence mechanism and then the two parts of the power are output from the output shaft; in the mechanical transmission, the first clutch and the brake are engaged while the fourth clutch, the fifth clutch, and the eighth clutch are disengaged, and the reversing valve is in a middle position; the power sequentially passes through the input shaft, the planetary gear split mechanism, the jackshaft, and the planetary gear convergence mechanism and the power is then output from the output shaft.
3. The control method of the multi-pump driven single-motor hydro-mechanical hybrid transmission device according to claim 2, wherein in the hydraulic transmission, the reversing valve is switched to a right position during forward transmission; the reversing valve is switched to a left position during reverse transmission; the first reverse input variable displacement pump driving mechanism is switched on during low-speed fine regulation; the second reverse input variable displacement pump driving mechanism is switched on during medium-speed regulation; and the first reverse input variable displacement pump driving mechanism and the second reverse input variable displacement pump driving mechanism are both switched on during high-speed coarse regulation.
4. The control method of the multi-pump driven single-motor hydro-mechanical hybrid transmission device according to claim 2, wherein in the hydro-mechanical split transmission, the reversing valve is switched to a right position; the third clutch is engaged and the second clutch is disengaged during forward transmission; the second clutch is engaged and the third clutch is disengaged during reverse transmission; the seventh clutch is engaged and the sixth clutch is disengaged during low-speed fine regulation; the sixth clutch is engaged and the seventh clutch is disengaged during high-speed coarse regulation; the second reverse input variable displacement pump driving mechanism is switched on during forward low-speed fine regulation; the first reverse input variable displacement pump driving mechanism and the second reverse input variable displacement pump driving mechanism are both switched on during forward high-speed coarse regulation; the second forward input variable displacement pump driving mechanism is switched on during reverse low-speed fine regulation; and the first forward input variable displacement pump driving mechanism and the second forward input variable displacement pump driving mechanism are both switched on during reverse high-speed coarse regulation.
5. The control method of the multi-pump driven single-motor hydro-mechanical hybrid transmission device according to claim 2, wherein in the hydro-mechanical convergence transmission, the reversing valve is switched to a right position, the third clutch is engaged, and the second clutch is disengaged during forward transmission; the reversing valve is switched to a left position, the econ clutch is engaged, and the third clutch is disengaged during reverse transmission; the first reverse input variable displacement pump driving mechanism is switched on, the seventh clutch is engaged, and the sixth clutch is disengaged during low-speed fine regulation; and the first reverse input variable displacement pump driving mechanism and the second reverse input variable displacement pump driving mechanism are both switched on, the sixth clutch is engaged, and the seventh clutch is disengaged during high-speed coarse regulation.
6. The control method of the multi-pump driven single-motor hydro-mechanical hybrid transmission device according to claim 2, wherein in the mechanical transmission, the third clutch is engaged and the second clutch is disengaged during forward transmission; the second clutch is engaged and the third clutch is disengaged during reverse transmission; the seventh clutch is engaged and the sixth clutch is disengaged during low-speed transmission; and the sixth clutch is engaged and the seventh clutch is disengaged during high-speed transmission.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(3) The present invention is further described below with reference to the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited thereto.
(4) As shown in
(5) The multi-pump driving mechanism 31 includes a first forward input variable displacement pump driving mechanism 311, a second forward input variable displacement pump driving mechanism 312, a first reverse input variable displacement pump driving mechanism 313, and a second reverse input variable displacement pump driving mechanism 314. A reversing valve V.sub.4 34 is arranged between the multi-pump driving mechanism 31 and the fixed displacement motor mechanism 32.
(6) The first forward input variable displacement pump driving mechanism 311 includes a variable displacement pump P.sub.1, a check valve V.sub.31, a pilot-operated relief valve V.sub.21, and a solenoid valve V.sub.11. The solenoid valve V.sub.11 controls a control pressure of the pilot-operated relief valve V.sub.21, and the variable displacement pump P.sub.1 is connected to the reversing valve V.sub.4 34 through the check valve V.sub.3.
(7) The second forward input variable displacement pump driving mechanism 312 includes a variable displacement pump P.sub.2, a check valve V.sub.32, a pilot-operated relief valve V.sub.22, and a solenoid valve V.sub.12. The solenoid valve V.sub.12 controls a control pressure of the pilot-operated relief valve V.sub.22, and the variable displacement pump P.sub.2 is connected to the reversing valve V.sub.4 34 through the check valve V.sub.32.
(8) The first reverse input variable displacement pump driving mechanism 313 includes a variable displacement pump P.sub.3, a check valve V.sub.33, a pilot-operated relief valve V.sub.23, and a solenoid valve V.sub.13. The solenoid valve V.sub.13 controls a control pressure of the pilot-operated relief valve V.sub.2, and the variable displacement pump P.sub.3 is connected to the reversing valve V.sub.4 34 through the check valve V.sub.33.
(9) The second reverse input variable displacement pump driving mechanism 314 includes a variable displacement pump P.sub.4, a check valve V.sub.34, a pilot-operated relief valve V.sub.24, and a solenoid valve V.sub.14. The solenoid valve V.sub.14 controls a control pressure of the pilot-operated relief valve V.sub.24, and the variable displacement pump P.sub.4 is connected to the reversing valve V.sub.4 34 through the check valve V.sub.34.
(10) A jackshaft 6 is arranged between the planetary gear split mechanism 2 and the planetary gear convergence mechanism 4.
(11) The planetary gear split mechanism 2 includes a split mechanism front-sun gear 21, a split mechanism front-planet carrier 22, a split mechanism rear-sun gear 23, a split mechanism rear-planet carrier 24, and a split mechanism shared ring gear 25. The input shaft 1 is connected to the split mechanism front-sun gear 21 and the split mechanism rear-planet carrier 24. A clutch C.sub.1 is arranged between the split mechanism rear-planet carrier 24 and the split mechanism rear-sun gear 23. A clutch C.sub.2 is arranged between the split mechanism front-planet carrier 22 and the jackshaft 6. A clutch C.sub.3 is arranged between the split mechanism rear-sun gear 23 and the jackshaft 6. A clutch C.sub.4 is arranged between the split mechanism shared ring gear 25 and the hydraulic transmission system 3.
(12) The planetary gear convergence mechanism 4 includes a convergence mechanism shared sun gear 41, a convergence mechanism front-planet carrier 42, a convergence mechanism front-ring gear 43, a convergence mechanism rear-planet carrier 44, and a convergence mechanism rear-ring gear 45. The jackshaft 6 is connected to the convergence mechanism front-planet carrier 42, and the convergence mechanism front-planet carrier 42 is connected to the convergence mechanism rear-ring gear 45. A clutch C.sub.5 is arranged between the jackshaft 6 and the convergence mechanism shared sun gear 41. A clutch C.sub.6 is arranged between the convergence mechanism front-ring gear 43 and the output shaft 5. A clutch C.sub.7 is arranged between the convergence mechanism rear-planet carrier 44 and the output shaft 5.
(13) A clutch C.sub.8 is arranged between the hydraulic transmission output mechanism 33 and the output shaft 5.
(14) A brake B.sub.1 is arranged between the fixed displacement motor mechanism 32 and the hydraulic transmission output mechanism 33.
(15) As shown in
(16) In a transmission mode of forward hydraulic low-speed fine regulation, the clutch C.sub.1, the clutch C.sub.4, and the clutch C.sub.5 are engaged while the clutch C.sub.2, the clutch C.sub.3, the clutch C.sub.5, the clutch C.sub.6, the clutch C.sub.7, and the brake B.sub.1 are disengaged, the reversing valve V.sub.4 34 is switched to a right position, and the first reverse input variable displacement pump driving mechanism 313 is switched on; power passes through the input shaft 1, the planetary gear split mechanism 2, the first reverse input variable displacement pump driving mechanism 313, the right position of the reversing valve V.sub.4 34, the fixed displacement motor mechanism 32, and the hydraulic transmission output mechanism 33 and is output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(17)
wherein n.sub.o is an output speed, n.sub.1 is an input speed, e is a displacement ratio of the hydraulic system, and i is a transmission ratio of a related gear pair.
(18) In a transmission mode of forward hydraulic medium-speed regulation, the clutch C.sub.1, the clutch C.sub.4, and the clutch C.sub.8 are engaged while the clutch C.sub.2, the clutch C.sub.3, the clutch C.sub.5, the clutch C.sub.6, the clutch C.sub.7, and the brake B.sub.1 are disengaged, the reversing valve V.sub.4 34 is switched to the right position, and the second reverse input variable displacement pump driving mechanism 314 is switched on; power passes through the input shaft 1, the planetary gear split mechanism 2, the second reverse input variable displacement pump driving mechanism 314, the right position of the reversing valve V.sub.4 34, the fixed displacement motor mechanism 32, and the hydraulic transmission output mechanism 33 and is output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(19)
(20) In a transmission mode of forward hydraulic high-speed coarse regulation, the clutch C.sub.1, the clutch C.sub.4, and the clutch C.sub.8 are engaged while the clutch C.sub.2, the clutch C.sub.3, the clutch C.sub.5, the clutch C.sub.6, the clutch C.sub.7, and the brake B.sub.1 are disengaged, the reversing valve V.sub.4 34 is switched to the right position, and the first reverse input variable displacement pump driving mechanism 313 and the second reverse input variable displacement pump driving mechanism 314 are both switched on; power passes through the input shaft 1, the planetary gear split mechanism 2, the first reverse input variable displacement pump driving mechanism 313 and the second reverse input variable displacement pump driving mechanism 314, the right position of the reversing valve V.sub.4 34, the fixed displacement motor mechanism 32, and the hydraulic transmission output mechanism 33 and is output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(21)
(22) In a transmission mode of reverse hydraulic low-speed fine regulation, the clutch C.sub.1, the clutch C.sub.4, and the clutch C.sub.5 are engaged while the clutch C.sub.2, the clutch C.sub.3, the clutch C.sub.5, the clutch C.sub.6, the clutch C.sub.7, and the brake B.sub.1 are disengaged, the reversing valve V.sub.4 34 is switched to a left position, and the first reverse input variable displacement pump driving mechanism 313 is switched on; power passes through the input shaft 1, the planetary gear split mechanism 2, the first reverse input variable displacement pump driving mechanism 313, the left position of the reversing valve V.sub.4 34, the fixed displacement motor mechanism 32, and the hydraulic transmission output mechanism 33 and is output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(23)
(24) In a transmission mode of reverse hydraulic medium-speed regulation, the clutch C.sub.1, the clutch C.sub.4, and the clutch C.sub.5 are engaged while the clutch C.sub.2, the clutch C.sub.3, the clutch C.sub.5, the clutch C.sub.6, the clutch C.sub.7, and the brake B.sub.1 are disengaged, the reversing valve V.sub.4 34 is switched to the left position, and the second reverse input variable displacement pump driving mechanism 314 is switched on; power passes through the input shaft 1, the planetary gear split mechanism 2, the second reverse input variable displacement pump driving mechanism 314, the left position of the reversing valve V.sub.4 34, the fixed displacement motor mechanism 32, and the hydraulic transmission output mechanism 33 and is output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(25)
(26) In a transmission mode of reverse hydraulic high-speed coarse regulation, the clutch C.sub.1, the clutch C.sub.4, and the clutch C.sub.5 are engaged while the clutch C.sub.2, the clutch C.sub.3, the clutch C.sub.5, the clutch C.sub.6, the clutch C.sub.7, and the brake B.sub.1 are disengaged, the reversing valve V.sub.4 34 is switched to the left position, and the first reverse input variable displacement pump driving mechanism 313 and the second reverse input variable displacement pump driving mechanism 314 are both switched on; power passes through the input shaft 1, the planetary gear split mechanism 2, the first reverse input variable displacement pump driving mechanism 313 and the second reverse input variable displacement pump driving mechanism 314, the left position of the reversing valve V.sub.4 34, the fixed displacement motor mechanism 32, and the hydraulic transmission output mechanism 33 and is output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(27)
(28) In a transmission mode of forward hydro-mechanical split low-speed fine regulation, the clutch C.sub.3, the clutch C.sub.4, the clutch C.sub.5, and the clutch C.sub.7 are engaged while the clutch C.sub.1, the clutch C.sub.2, the clutch C.sub.6, the clutch C.sub.5, and the brake B.sub.1 are disengaged, the reversing valve V.sub.4 34 is switched to the right position, and the second reverse input variable displacement pump driving mechanism 314 is switched on; thereby, the planetary gear convergence mechanism 4 is fixedly connected as a whole, and power passes through the input shaft 1 to the split mechanism rear-planet carrier 23 and is split into two parts: one part of the power is transmitted through the split mechanism shared ring gear 25, the clutch C.sub.4, the second reverse input variable displacement pump driving mechanism 314, the right position of the reversing valve V.sub.4 34, and the fixed displacement motor mechanism 32 to the convergence mechanism shared sun gear 41, while the other part of the power is transmitted through the split mechanism rear-sun gear 23, the clutch C.sub.3, and the jackshaft 6 to the convergence mechanism rear-ring gear 45; the two parts of the power are converged at the convergence mechanism rear-planet carrier 44 and then transmitted through the clutch C.sub.7 and output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(29)
(30) wherein k is a characteristic parameter of a related planetary gear.
(31) In a transmission mode of forward hydro-mechanical split high-speed coarse regulation, the clutch C.sub.3, the clutch C.sub.4, the clutch C.sub.5, and the clutch C.sub.6 are engaged while the clutch C.sub.1, the clutch C.sub.2, the clutch C.sub.7, the clutch C.sub.5, and the brake B.sub.1 are disengaged, the reversing valve V.sub.4 34 is switched to the right position, and the first reverse input variable displacement pump driving mechanism 313 and the second reverse input variable displacement pump driving mechanism 314 are both switched on; thereby, the planetary gear convergence mechanism 4 is fixedly connected as a whole, and power passes through the input shaft 1 to the split mechanism rear-planet carrier 23 and is split into two parts: one part of the power is transmitted through the split mechanism shared ring gear 25, the clutch C.sub.4, the first reverse input variable displacement pump driving mechanism 313 and the second reverse input variable displacement pump driving mechanism 314 that are connected in parallel, the right position of the reversing valve V.sub.4 34, and the fixed displacement motor mechanism 32 to the convergence mechanism shared sun gear 41, while the other part of the power is transmitted through the split mechanism rear-sun gear 23, the clutch C.sub.3, and the jackshaft 6 to the convergence mechanism front-planet carrier 42; the two parts of the power are converged at the convergence mechanism front-ring gear 43 and then transmitted through the clutch C.sub.6 and output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(32)
(33) In a transmission mode of reverse hydro-mechanical split low-speed fine regulation, the clutch C.sub.2, the clutch C.sub.4, the clutch C.sub.5, and the clutch C.sub.7 are engaged while the clutch C.sub.1, the clutch C.sub.3, the clutch C.sub.6, the clutch C.sub.8, and the brake B.sub.1 are disengaged, the reversing valve V.sub.4 34 is switched to the right position, and the second forward input variable displacement pump driving mechanism 312 is switched on; thereby, the planetary gear convergence mechanism 4 is fixedly connected as a whole, and power passes through the input shaft 1 to the split mechanism front-sun gear 21 and is split into two parts: one part of the power is transmitted through the split mechanism shared ring gear 25, the clutch C.sub.4, the second forward input variable displacement pump driving mechanism 312, the right position of the reversing valve V.sub.4 34, and the fixed displacement motor mechanism 32 to the convergence mechanism shared sun gear 41, while the other part of the power is transmitted through the split mechanism front-planet carrier 22, the clutch C.sub.2, and the jackshaft 6 to the convergence mechanism rear-ring gear 45; the two parts of the power are converged at the convergence mechanism rear-planet carrier 44 and then transmitted through the clutch C.sub.7 and output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(34)
(35) In a transmission mode of reverse hydro-mechanical split high-speed coarse regulation, the clutch C.sub.2, the clutch C.sub.4, the clutch C.sub.5, and the clutch C.sub.6 are engaged while the clutch C.sub.1, the clutch C.sub.3, the clutch C.sub.7, the clutch C.sub.8, and the brake B.sub.1 are disengaged, the reversing valve V.sub.4 34 is switched to the right position, and the first forward input variable displacement pump driving mechanism 311 and the second forward input variable displacement pump driving mechanism 312 are both switched on; thereby, the planetary gear convergence mechanism 4 is fixedly connected as a whole, and power passes through the input shaft 1 to the split mechanism front-sun gear 21 and is split into two parts: one part of the power is transmitted through the split mechanism shared ring gear 25, the clutch C.sub.4, the first forward input variable displacement pump driving mechanism 311 and the second forward input variable displacement pump driving mechanism 312 that are connected in parallel, the right position of the reversing valve V.sub.4 34, and the fixed displacement motor mechanism 32 to the convergence mechanism shared sun gear 41, while the other part of the power is transmitted through the split mechanism front-planet carrier 22, the clutch C.sub.2, and the jackshaft 6 to the convergence mechanism front-planet carrier 42; the two parts of the power are converged at the convergence mechanism front-ring gear 43 and then transmitted through the clutch C.sub.6 and output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(36)
(37) In a transmission mode of forward hydro-mechanical convergence low-speed fine regulation, the clutch C.sub.1, the clutch C.sub.3, the clutch C.sub.4, and the clutch C.sub.7 are engaged while the clutch C.sub.2, the clutch C.sub.5, the clutch C.sub.6, the clutch C.sub.8, and the brake B.sub.1 are disengaged, the reversing valve V.sub.4 34 is switched to the right position, and the first reverse input variable displacement pump driving mechanism 313 is switched on; thereby, the planetary gear split mechanism 2 is fixedly connected as a whole, and power passes through the input shaft 1 to the planetary gear split mechanism 2 and is split into two parts: one part of the power is transmitted through the clutch C.sub.4, the first reverse input variable displacement pump driving mechanism 313, the right position of the reversing valve V.sub.4 34, and the fixed displacement motor mechanism 32 to the convergence mechanism shared sun gear 41, while the other part of the power is transmitted through the clutch C.sub.3 and the jackshaft 6 to the convergence mechanism rear-ring gear 45; the two parts of the power are converged at the convergence mechanism rear-planet carrier 44 and then transmitted through the clutch C.sub.7 and output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(38)
(39) In a transmission mode of forward hydro-mechanical convergence high-speed coarse regulation, the clutch C.sub.1, the clutch C.sub.3, the clutch C.sub.4, and the clutch C.sub.6 are engaged while the clutch C.sub.2, the clutch C.sub.5, the clutch C.sub.7, the clutch C.sub.8, and the brake B.sub.1 are disengaged, the reversing valve V.sub.4 34 is switched to the right position, and the first reverse input variable displacement pump driving mechanism 313 and the second reverse input variable displacement pump driving mechanism 314 are both switched on; thereby, the planetary gear split mechanism 2 is fixedly connected as a whole, and power passes through the input shaft 1 to the planetary gear split mechanism 2 and is split into two parts: one part of the power is transmitted through the clutch C.sub.4, the first reverse input variable displacement pump driving mechanism 313 and the second reverse input variable displacement pump driving mechanism 314 that are connected in parallel, the right position of the reversing valve V.sub.4 34, and the fixed displacement motor mechanism 32 to the convergence mechanism shared sun gear 41, while the other part of the power is transmitted through the clutch C.sub.3 and the jackshaft 6 to the convergence mechanism front-planet carrier 42; the two parts of the power are converged at the convergence mechanism front-ring gear 43 and then transmitted through the clutch C.sub.6 and output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(40)
(41) In a transmission mode of reverse hydro-mechanical convergence low-speed fine regulation, the clutch C.sub.1, the clutch C.sub.2, the clutch C.sub.4, and the clutch C.sub.7 are engaged while the clutch C.sub.3, the clutch C.sub.5, the clutch C.sub.6, the clutch C.sub.8, and the brake B.sub.1 are disengaged, the reversing valve V.sub.4 34 is switched to the left position, and the first reverse input variable displacement pump driving mechanism 313 is switched on; thereby, the planetary gear split mechanism 2 is fixedly connected as a whole, and power passes through the input shaft 1 to the planetary gear split mechanism 2 and is split into two parts: one part of the power is transmitted through the clutch C.sub.4, the first reverse input variable displacement pump driving mechanism 313, the left position of the reversing valve V.sub.4 34, and the fixed displacement motor mechanism 32 to the convergence mechanism shared sun gear 41, while the other part of the power is transmitted through the clutch C.sub.2 and the jackshaft 6 to the convergence mechanism rear-ring gear 45; the two parts of the power are converged at the convergence mechanism rear-planet carrier 44 and then transmitted through the clutch C.sub.7 and output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(42)
(43) In a transmission mode of reverse hydro-mechanical convergence high-speed coarse regulation, the clutch C.sub.1, the clutch C.sub.2, the clutch C.sub.4, and the clutch C.sub.6 are engaged while the clutch C.sub.3, the clutch C.sub.5, the clutch C.sub.7, the clutch C.sub.8, and the brake B.sub.1 are disengaged, the reversing valve V.sub.4 34 is switched to the left position, and the first reverse input variable displacement pump driving mechanism 313 and the second reverse input variable displacement pump driving mechanism 314 are both switched on, thereby, the planetary gear split mechanism 2 is fixedly connected as a whole, and power passes through the input shaft 1 to the planetary gear split mechanism 2 and is split into two parts: one part of the power is transmitted through the clutch C.sub.4, the first reverse input variable displacement pump driving mechanism 313 and the second reverse input variable displacement pump driving mechanism 314 that are connected in parallel, the left position of the reversing valve V.sub.4 34, and the fixed displacement motor mechanism 32 to the convergence mechanism shared sun gear 41, while the other part of the power is transmitted through the clutch C.sub.2 and the jackshaft 6 to the convergence mechanism front-planet carrier 42; the two parts of the power are converged at the convergence mechanism front-ring gear 43 and then transmitted through the clutch C.sub.6 and output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(44)
(45) In a forward mechanical low-speed transmission mode, the clutch C.sub.1, the clutch C.sub.3, the clutch C.sub.7, and the brake B.sub.1 are engaged while the clutch C.sub.2, the clutch C.sub.4, the clutch C.sub.5, the clutch C.sub.6, and the clutch C.sub.5 are disengaged, and the reversing valve V.sub.4 34 is in a middle position; power passes through the input shaft 1, the planetary gear split mechanism 2, the clutch C.sub.3, the jackshaft 6, the convergence mechanism rear-ring gear 45, the convergence mechanism rear-planet carrier 44, and the clutch C.sub.7 and is output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(46)
(47) In a forward mechanical high-speed transmission mode, the clutch C.sub.1, the clutch C.sub.3, the clutch C.sub.6, and the brake B.sub.1 are engaged while the clutch C.sub.2, the clutch C.sub.4, the clutch C.sub.5, the clutch C.sub.7, and the clutch C.sub.8 are disengaged, and the reversing valve V.sub.4 34 is in the middle position; power passes through the input shaft 1, the planetary gear split mechanism 2, the clutch C.sub.3, the jackshaft 6, the convergence mechanism front-planet carrier 42, the convergence mechanism front-ring gear 43, and the clutch C.sub.6 and is output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(48)
(49) In a reverse mechanical low-speed transmission mode, the clutch C.sub.1, the clutch C.sub.2, the clutch C.sub.7, and the brake B.sub.1 are engaged while the clutch C.sub.3, the clutch C.sub.4, the clutch C.sub.5, the clutch C.sub.6, and the clutch C.sub.8 are disengaged, and the reversing valve V.sub.4 34 is in the middle position; power passes through the input shaft 1, the planetary gear split mechanism 2, the clutch C.sub.2, the jackshaft 6, the convergence mechanism rear-ring gear 45, the convergence mechanism rear-planet carrier 44, and the clutch C.sub.7 and is output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(50)
(51) In a forward mechanical high-speed transmission mode, the clutch C.sub.1, the clutch C.sub.2, the clutch C.sub.6, and the brake B.sub.1 are engaged while the clutch C.sub.3, the clutch C.sub.4, the clutch C.sub.5, the clutch C.sub.7, and the clutch C.sub.8 are disengaged, and the reversing valve V.sub.4 34 is in the middle position; power passes through the input shaft 1, the planetary gear split mechanism 2, the clutch C.sub.2, the jackshaft 6, the convergence mechanism front-planet carrier 42, the convergence mechanism front-ring gear 43, and the clutch C.sub.5 and is output from the output shaft 5; in this case, the input-output relationship satisfies the following formula:
(52)
(53) In the formulas (1) to (18), i.sub.1i.sub.2=1, i.sub.3=i.sub.4i.sub.5=1, i.sub.1i.sub.9=1, k.sub.1=1.56, k.sub.2=2.56, k.sub.3=1.56, k.sub.4=2.56, i.sub.6i.sub.8=1.76, i.sub.7i.sub.8=2.52.
(54) Different pump-controlled motor mechanisms are selected according to speed regulation range and speed regulation accuracy, and the multi-pump driving mechanism consisting of the first forward variable displacement pump P.sub.1 of a small flow, the second forward variable displacement pump P.sub.2 of a large flow, the first reverse variable displacement pump P.sub.3 of a small flow, and the second reverse variable displacement pump P.sub.4 of a large flow that are connected in parallel is controlled by a programmed controller to supply oil to the system, thereby obtaining multiple combinations in forward and reverse directions.
(55) When the displacement ratio is required to fall in a range of |e|ϵ[0,0.5] and the measured input speed of the pump n.sub.p is in a forward direction, only the first forward variable displacement pump P.sub.1 is working; if oil output by the first forward variable displacement pump P.sub.1 passes through the right position of the three-position four-way reversing valve V.sub.4 34 to drive the fixed displacement motor mechanism 32, the output speed of the motor n.sub.M is in a range of n.sub.M ϵ[0,0.5]|n.sub.p|; and if oil output by the first forward variable displacement pump P.sub.1 passes through the left position of the three-position four-way reversing valve V.sub.4 34 to drive the fixed displacement motor mechanism 32, the output speed of the motor n.sub.M is in a range of n.sub.M ϵ[−0.5,0]|n.sub.p|.
(56) When the displacement ratio is required to fall in a range of |e|ϵ[0,1.0] and the measured input speed of the pump n.sub.p is in a forward direction, only the second forward variable displacement pump P.sub.2 is working; if oil output by the second forward variable displacement pump P.sub.2 passes through the right position of the three-position four-way reversing valve V.sub.4 34 to drive the fixed displacement motor mechanism 32, the output speed of the motor n.sub.M is in a range of n.sub.M ϵ[0,1.0]|n.sub.p|; and if oil output by the second forward variable displacement pump P.sub.2 passes through the left position of the three-position four-way reversing valve V.sub.4 34 to drive the fixed displacement motor mechanism 32, the output speed of the motor n.sub.M is in a range of n.sub.M ϵ[−1.0,0]|n.sub.p|.
(57) When the displacement ratio is required to fall in a range of |e|ϵ[0,1.5] and the measured input speed of the pump n.sub.p is in a forward direction, the first forward variable displacement pump P.sub.1 and the second forward variable displacement pump P.sub.2 are both working; if oil output by the above two pumps passes through the right position of the three-position four-way reversing valve V.sub.4 34 to drive the fixed displacement motor mechanism 32, the output speed of the motor n.sub.M is in a range of n.sub.M ϵ[0,1.5]|n.sub.p|; and if oil output by the above two pumps passes through the right position of the three-position four-way reversing valve V.sub.4 34 to drive the fixed displacement motor mechanism 32, the output speed of the motor n.sub.M is in a range of n.sub.Mϵ[−1.5, 0]|n.sub.p|.
(58) When the displacement ratio is required to fall in a range of |e|ϵ[0,0.5] and the measured input speed of the pump n.sub.p is in a reverse direction, only the first reverse variable displacement pump P.sub.3 is working; if oil output by the first reverse variable displacement pump P.sub.3 passes through the right position of the three-position four-way reversing valve V.sub.4 34 to drive the fixed displacement motor mechanism 32, the output speed of the motor nu is in a range of n.sub.M ϵ[0,0.5]|n.sub.p|; and if oil output by the first reverse variable displacement pump P.sub.3 passes through the left position of the three-position four-way reversing valve V.sub.4 34 to drive the fixed displacement motor mechanism 32, the output speed of the motor n.sub.M is in a range of n.sub.Mϵ[−0.5,0]|n.sub.p|.
(59) When the displacement ratio is required to fall in a range of |e|ϵ[0,1.0] and the measured input speed of the pump n.sub.p is in a reverse direction, only the second reverse variable displacement pump P.sub.4 is working; if oil output by the second reverse variable displacement pump P.sub.4 passes through the right position of the three-position four-way reversing valve V.sub.4 34 to drive the fixed displacement motor mechanism 32, the output speed of the motor n.sub.M is in a range of n.sub.M ϵ[0,1.0]|n.sub.p|; and if oil output by the second reverse variable displacement pump P.sub.4 passes through the left position of the three-position four-way reversing valve V.sub.4 34 to drive the fixed displacement motor mechanism 32, the output speed of the motor n.sub.M is in a range of n.sub.Mϵ[−1.0,0]|n.sub.p|.
(60) When the displacement ratio is required to fall in a range of |e|ϵ[0,1.5] and the measured input speed of the pump n.sub.p is in a reverse direction, the first reverse variable displacement pump P.sub.3 and the second reverse variable displacement pump P.sub.4 are both working; if oil output by the above two pumps passes through the right position of the three-position four-way reversing valve V.sub.4 34 to drive the fixed displacement motor mechanism 32, the output speed of the motor n.sub.M is in a range of n.sub.M ϵ[0,1.5]|n.sub.p|; and if oil output by the above two pumps passes through the left position of the three-position four-way reversing valve V.sub.4 34 to drive the fixed displacement motor mechanism 32, the output speed of the motor n.sub.M is in a range of n.sub.M ϵ[−1.5,0]|n.sub.p|.
(61) Full-range speed regulation is implemented through hydro-mechanical split transmission:
(62) In the formula
(63)
when eϵ[0, 1.0], n.sub.oϵ[0, 0.397]n.sub.1;
(64) that is, a mode g of forward low-speed fine regulation is adopted, wherein the output speed is in a range of n.sub.oϵ[0, 0.397]n.sub.1;
(65) in the formula
(66)
when e ϵ[0, 1.5], n.sub.oϵ[0, 0.747]n.sub.1;
(67) that is, a mode h of forward high-speed coarse regulation is adopted, wherein the output speed is in a range of n.sub.oϵ[0, 0.747]n.sub.1;
(68) in the formula
(69)
when e ϵ[0, 1.0], n.sub.oϵ[−0.096, 0]n.sub.1;
(70) that is, a mode i of reverse low-speed fine regulation is adopted, wherein the output speed is in a range of n.sub.oϵ[−0.096, 0]n.sub.1;
(71) in the formula
(72)
when e ϵ[0, 1.5], n.sub.oϵ[−0.158, 0]n.sub.1;
(73) that is, a mode j of reverse high-speed coarse regulation is adopted, wherein the output speed is in a range of n.sub.oϵ[−0.158, 0]n.sub.1.
(74) Staged stepless speed regulation is implemented through hydraulic transmission, hydro-mechanical convergence transmission, and mechanical transmission:
(75) The formula (1) n.sub.o=en.sub.1 and the formula
(76)
are associated, wherein
(77) 1. when e=0.321ϵ[0, 0.5], a common point n.sub.o=0.321n.sub.1 is obtained;
(78) 2. as for the formula (11), n.sub.oϵ[0.285, 0.341]n.sub.1;
(79) 3. when e=0, a mechanical gear is obtained, and the formula (15) n.sub.o=0.285n.sub.1 is satisfied;
(80) that is, a mode a is adopted for hydraulic forward low-speed startup; when n.sub.o=0.321n.sub.1, the mode is switched to a mode k; with the changes of e, efficient stepless speed variation is implemented; and when e=0, the mode is switched to a mode o;
(81) the formula (3) n.sub.o=en.sub.1 and the formula
(82)
are associated, wherein
(83) 1. when e=0.683ϵ[0, 1.5], a common point n.sub.o=0.683n.sub.1 is obtained;
(84) 2. as for the formula (12), n.sub.oϵ[0.386, 0.932]n.sub.1;
(85) 3. when e=0, a mechanical gear is obtained, and the formula (16) n.sub.o=0.932n.sub.1 is satisfied;
(86) that is, a mode c is adopted for hydraulic forward high-speed startup; when n.sub.o=0.683n.sub.1, the mode is switched to a mode 1; with the changes of e, efficient stepless speed variation is implemented; and when e=0, the mode is switched to a mode p;
(87) the formula (4) n.sub.o=en.sub.1 and the formula
(88)
are associated, wherein
(89) 1. when e=−0.321ϵ[−0.5, 0], a common point n.sub.o=−0.321n.sub.1 is obtained;
(90) 2. as for the formula (13), n.sub.o ϵ[−0.341, −0.285]n.sub.1;
(91) 3. when e=0, a mechanical gear is obtained, and the formula (17) n.sub.o=−0.285n.sub.1 is satisfied;
(92) that is, a mode d is adopted for hydraulic reverse low-speed startup; when n.sub.o=−0.321n.sub.1, the mode is switched to a mode m; with the changes of e, efficient stepless speed variation is implemented; and when e=0, the mode is switched to a mode q;
(93) the formula (6) n.sub.o=en.sub.1 and the formula
(94)
are associated, wherein
(95) 1. when e=−0.683ϵ[−1.5, 0], a common point n.sub.o=−0.683n.sub.1 is obtained;
(96) 2. as for the formula (14), n.sub.oϵ[−0.932, −0.386]n.sub.1;
(97) 3. when e=0, a mechanical gear is obtained, and the formula (18) n.sub.o=−0.932n.sub.1 is satisfied;
(98) that is, a mode f is adopted for hydraulic reverse high-speed startup; when n.sub.o=−0.683n.sub.1, the mode is switched to a mode n; with the changes of e, efficient stepless speed variation is implemented; and when e=0, the mode is switched to a mode r.
(99) The above descriptions are preferred embodiments of the present invention, and are not intended to limit the present invention. Any obvious improvements, replacements, or modifications made by persons skilled in the art without departing from the essence of the present invention shall fall within the protection scope of the present invention.