Projection Apparatus Consisting of a Plurality of Micro-Optical Systems, and Lighting Module for a Motor Vehicle Headlamp
20210325016 · 2021-10-21
Inventors
Cpc classification
F21S41/265
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/43
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21S41/265
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/43
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed is a projection apparatus (2) for a lighting module (1) of a motor vehicle headlamp, the projection apparatus (2) being formed by a plurality of micro-optical systems (3) that are arranged like a matrix; each micro-optical system (3) includes a micro-input optical element (30), a micro-output optical element (31) associated with the micro-input optical element (30), and a micro-diaphragm (32), all micro-input optical elements (31) forming an input optical unit (4), all micro-output optical elements (31) forming an output optical unit (5), and the micro-diaphragms (32) forming a diaphragm device (6); the diaphragm device (6) is disposed in a plane extending substantially perpendicularly to the main direction of emission (Z) of the projection apparatus (2), while the input optical unit (4), the output optical unit (5) and the diaphragm device (6) are disposed in planes extending substantially parallel to one another; all of the micro-optical systems (3) are subdivided into at least two micro-optical system groups (G1, G2, G3), and the micro-diaphragms (32) of the micro-optical systems (3) of each micro-optical system group (G1, G2, G3) can be projected in focus by means of light having at least one optical wavelength (λG, λG2, λG3) lying within a predefined optical wavelength range, the predefined optical wavelength ranges being different in different micro-optical system groups (G1, G2, G3).
Claims
1. A projection apparatus (2) for a lighting module (1) of a motor vehicle headlamp, the projection apparatus comprising: a plurality of micro-optical systems (3) arranged in a matrix-like manner, wherein each micro-optical system (3) has a micro-input optical element (30), a micro-output optical element (31) associated with the micro-input optical element (30), and a micro-diaphragm (32), wherein all the micro-input optical elements (31) form an input optical unit (4), all the micro-output optical elements (31) form an output optical unit (5), and the micro-diaphragms (32) form a diaphragm device (6), wherein the diaphragm device (6) is arranged in a plane substantially orthogonal to the main radiation direction (Z) of the projection apparatus (2), and the input optical unit (4), the output optical unit (5), and the diaphragm device (6), are arranged in planes substantially parallel to each other, wherein the entirety of the micro-optical systems (3) is divided into at least two micro-optical system groups (G1, G2, G3), and wherein the micro-diaphragms (32) of the micro-optical systems (3) of each of the at least two micro-optical system group (G1, G2, G3) can be sharply imaged by light of at least one light wavelength (λ.sub.G1, λ.sub.G2, λ.sub.G3) from a predefined light wavelength range, and the predefined light wavelength ranges are different for different ones of the at least two micro-optical system groups (G1, G2, G3).
2. The projection apparatus according to claim 1, wherein: in each micro-optical system (3) at least a part of the micro-diaphragm (32) is spaced apart from the micro-output optical element (31) by a distance (d, d1, d2, d3), the distance (d, d1, d2, d3) depends on the at least one light wavelength (λ.sub.d, λ.sub.G1, λ.sub.G2, λ.sub.G3) from a predefined light wavelength range, and is the same within the same micro-optical system group (G1, G2, G3), and the distances (d1, d2, d3) are different for the micro-optical systems (3) from different micro-optical system groups (G1, G2, G3).
3. The projection apparatus according to claim 2, wherein: differences (Δ.sub.d12, Δ.sub.d23) between the distances (d1, d2, d3) in different micro-optical system groups (G1, G2, G3) amount to about 0.01 mm to about 0.12 mm, and the micro-output optical elements (31) have a focal length which depends on the at least one light wavelength (λ.sub.d, λ.sub.G1, λ.sub.G2, λ.sub.G3) from a predefined light wavelength range, and on their diameter.
4. The projection apparatus according to claim 1, wherein: the micro-optical element (31) of each micro-optical system (3) has a light-output surface with a predefined curvature (k1, k2), the predefined curvature (k1, k2) depends on the at least one light wavelength (λ.sub.G1, λ.sub.G2, λ.sub.G3) from a predefined light wavelength range, and is the same within the same micro-optical system group (G1, G2, G3), and the predefined curvatures (k1, k2) are different for the micro-optical systems (3) from different micro-optical system groups (G1, G2, G3).
5. The projection apparatus according to claim 1, wherein at least some of the micro-diaphragms (32) of each micro-optical system group (G1, G2, G3) have optically active edges (320, 320a, 320b, 320c, 320d, 320e), which are designed to image a substantially horizontal micro-bright/dark boundary.
6. The projection apparatus according to claim 5, wherein the micro-bright/dark boundaries can be sharply imaged for different micro-optical system groups by light of the different light wavelengths (λ.sub.G1, λ.sub.G2, λ.sub.G3).
7. The projection apparatus according to claim 1, wherein the different micro-optical system groups (G1, G2, G3) are designed separately from each other, and are spaced apart.
8. The projection apparatus according to claim 1, wherein: the micro-diaphragms (32) of each micro-optical system group (G1, G2, G3) are combined to form a micro-diaphragm group, and the micro-diaphragm groups are of identical design, each micro-diaphragm (32) is designed as a platelet of an opaque material with an aperture (321, 321a, 321b, 321c, 321d, 321e), and each micro-diaphragm (32) has a finite thickness (D) along the main radiation direction (Z).
9. A lighting module (1) for a motor vehicle headlamp, the lighting module comprising: the projection apparatus (2) according to claim 1; and a light source (7), wherein the projection apparatus (2) is arranged downstream of the light source (7) in the light radiation direction, and is configured to project light generated by the light source (7) into a region in front of the lighting module in the form of a light distribution (8) with a bright/dark boundary (80), and wherein the light distribution is formed by a plurality of overlapping partial light distributions, each with a partial bright/dark boundary, and each partial light distribution is formed by exactly one micro-optical system group.
10. The lighting module for a motor vehicle headlamp according to claim 9, wherein: each partial bright/dark boundary has a colour fringe of a predefined colour, and different partial bright/dark boundaries have colour fringes of different colours, and each colour corresponds to a light wavelength (λ.sub.G1, λ.sub.G2, λ.sub.G3) from a predefined light wavelength range.
11. The lighting module according to claim 9, wherein the partial bright/dark boundaries and the bright/dark boundary run substantially straight or have an asymmetric slope (80).
12. The lighting module according to claim 9, wherein the light source (7) is configured to generate collimated light.
13. The lighting module according to claim 9, wherein the light source (7) comprises a light-collimating optical element (9) and a semiconductor-based lighting element (10).
14. The lighting module according to claim 9, wherein the light source (7) has at least two light-emitting regions (70, 71, 72), wherein each individual light-emitting region can be controlled independently of the other light-emitting regions of the light source (7), for example can be switched on and off, and at least one, preferably exactly one, micro-optical system group (G1, G2, G3) is assigned to each light-emitting region (70, 71, 72) in such a way that light generated by the respective light-emitting region (70, 71, 72) impinges directly and only onto the micro-optical system group (G1, G2, G3) assigned to this light-emitting region (70, 71, 72).
15. A motor vehicle headlamp comprising at least one lighting module according to claim 9.
16. The projection apparatus according to claim 3, wherein the differences (Δ.sub.d12, Δ.sub.d23) between the distances (d1, d2, d3) in different micro-optical system groups (G1, G2, G3) range from about 0.01 mm to about 0.06 mm.
17. The projection apparatus according to claim 16, wherein the differences (Δ.sub.d12, Δ.sub.d23) between the distances (d1, d2, d3) in different micro-optical system groups (G1, G2, G3) range from about 0.01 mm to about 0.03 mm.
18. The projection apparatus according to claim 8, wherein the finite thickness (D) along the main radiation direction (Z) is about 0.01 mm to about 0.12 mm.
19. The projection apparatus according to claim 18, wherein the finite thickness (D) along the main radiation direction (Z) is about 0.06 mm.
20. The lighting module according to claim 13, wherein: the semiconductor-based lighting element (10) is an LED light source, and/or the light-collimating optical element (9) is a collimator, a light-collimating optical attachment, or a TIR lens.
Description
[0029] The invention, including further advantages, is explained in more detail below on the basis of exemplary forms of embodiment, which are illustrated in the figures. Here:
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038] The figures are schematic illustrations that show only those components that can be helpful in explaining the invention. The person skilled in the art will immediately recognise that a projection apparatus and a lighting module for a motor vehicle headlamp can have a multiplicity of further components that are not shown here, such as adjustment and setting devices, means of electrical supply, and much more.
[0039] To simplify the readability, and where appropriate, the figures are provided with reference axes. These reference axes refer to a professional installation position of the subject matter of the invention in a motor vehicle, and represent a motor vehicle-related coordinate system.
[0040] Furthermore, it should be clear that directional terms, such as “horizontal”, “vertical”, “above”, “below”, etc., are to be understood in a relative sense in the context of the present invention, and refer either to the above-cited professional installation position of the subject matter of the invention in a motor vehicle, or to a customary alignment of a radiated light distribution in the light image, that is to say, in the traffic environment.
[0041] Thus, neither the reference axes nor the directional terms are to be interpreted in a restrictive manner.
[0042]
[0043] The lighting device 1 can be used to generate light distributions that are formed as a superposition of a plurality of micro-light distributions (as shown, for example, in
[0044] Each micro-optical system 3 preferably consists of exactly one micro-input optical element 30, exactly one micro-output optical element 31, and exactly one micro-diaphragm 32 (
[0045] The diaphragm device 6 is arranged in a plane substantially orthogonal to the main radiation direction Z of the projection apparatus 2—in the intermediate image plane 322. Thus, all micro-diaphragms 32 are also located in the intermediate image plane 322. The input optical unit 4, the output optical unit 5, and the diaphragm device 6, are arranged in planes substantially parallel to each other.
[0046]
[0047] A micro-light distribution is formed by light passing through the respective micro-optical system 3. Each micro-optical system 3 preferably shapes exactly one micro-light distribution, and vice versa: each micro-light distribution is preferably shaped by exactly one micro-optical system 3. The optically active edges 320, 320a, 320b, 320c, 320d, 320e can have different profiles. If the micro-diaphragm 32, as shown in
[0048] The person skilled in the art will immediately recognise that technical features relating to the geometric shape of the light distributions (including partial light distributions and micro-light distributions) refer to a two-dimensional projection of the respective light distribution. This projection can be generated, for example, in a lighting laboratory by projecting the light distribution onto a measuring screen placed at a distance of approx. 25 metres orthogonally to the main radiation direction of a lighting module, a lighting device, or a motor vehicle headlamp, set up in a customary installation position. The above is to be applied accordingly to bright/dark boundaries (a partial or micro-bright/dark boundary).
[0049] Due to chromatic aberration, the optically active edge 320, 320a, 320b, 320c, 320d, 320e is only sharply imaged with light of a certain colour, that is to say, a certain wavelength.
[0050] For example, in a micro-optical system 3 with a micro-output optical element 31 having a focal length of about 0.7 mm for beams with a light wavelength of about 555 nm (light from the green spectral range), the optically active edge 320, 320a, 320b, 320c, 320d, 320e of the micro diaphragm 32, which is spaced apart from the micro-output optical element 31 by this focal length (the distance d is equal to the focal length in this case), is imaged in the form of a micro-bright/dark boundary with a violet colour fringe if the micro-optical system is irradiated with white light, for example from a semiconductor-based light source, preferably an LED light source. The violet colour of the colour fringe is caused by a mixture of blue and red components of the white light. By a displacement of the micro-diaphragm 32 along the main radiation direction Z, the distance d is altered. This also alters the colour of the colour fringe, because the micro-diaphragm is no longer located at a point of intersection of the green beams (light beams with a light wavelength in the green spectral range) with the optical axis of the micro-diaphragm optical element, but rather, for example, at a point of intersection of the red or blue (light) beams with the optical axis of the micro-output optical element. The distance d can therefore be selected as a function of the light wavelength λ.sub.d. This example allows a general statement to be made: if all micro-optical systems of the projection apparatus are identical, bright/dark boundaries of a light distribution generated with the projection apparatus, for example a bright/dark boundary of a dipped beam light distribution, exhibit a colour fringe in a colour that depends on the distance d of the micro-diaphragms from the micro-output optical elements. The colour of this colour fringe results from the mixing of light of the light wavelengths for which the micro-diaphragms do not lie in the focal plane (chromatic aberration).
[0051] In order to counteract, and compensate for, the problem of colour fringing, the entirety of the micro-optical systems 3 is divided into at least two micro-optical system groups G1, G2, G3. For example,
[0052] The micro-diaphragms 32 of each micro-optical system group G1, G2, G3 can be combined into a micro-diaphragm group, wherein the micro-diaphragm groups can be of identical design.
[0053] Furthermore, provision can be made that in each micro-optical system 3 at least some of the micro-diaphragms 32 are spaced apart from the micro-output optical elements 31 by a distance d, d1, d2, d3, wherein the distance d, d1, d2, d3 depends on a light wavelength λ.sub.d, λ.sub.G1, λ.sub.G2, λ.sub.G3 from a predefined light wavelength range, or from one of the predefined light wavelength ranges, and is substantially the same within the same micro-optical system group G1, G2, G3. The distances d1, d2, d3 can be chosen to be different for the micro-optical systems 3 from different micro-optical system groups G1, G2, G3. This means that within one and the same micro-optical system group G1, G2, G3 the micro-diaphragms 32 are spaced apart from the respective micro-output optical elements by the same distance, wherein this distance d1, d2, d3 is selected in accordance with a light wavelength from the predefined light wavelength range assigned to this micro-optical system group G1, G2, G3, preferably the predefined light wavelength λ.sub.G1, λ.sub.G2, λ.sub.G3. Here, the micro-optical systems 3 from two or more different micro-optical system groups G1, G2, G3 have two or more different distances d1, d2, d3 between their micro-diaphragms 32 and the respective micro-output optical elements 31. Each micro-optical system group G1, G2, G3 is set up so as to sharply image micro-diaphragms 32 in the light of the at least one light wavelength from a predefined light wavelength range, preferably one predefined light wavelength.
[0054] In the example cited above concerning the violet colour fringe, the micro-diaphragm is sharply imaged by green light of the light wavelength of approx. 555 nm.
[0055] The differences Δ.sub.d12, Δ.sub.d23 between the distances d1, d2, d3 in different micro-optical system groups G1, G2, G3 can be about 0.01 mm to about 0.12 mm, preferably from about 0.01 mm to about 0.06 mm, in particular from about 0.01 mm to about 0.03 mm. Here the micro-optical elements 31 for green light, in particular for light with a wavelength of about 555 nm, preferably have a focal length of about 0.7 mm.
[0056] It should be noted at this point that the position of the micro-diaphragms in a micro-optical systems group can be tuned to a predefined range of light wavelengths associated with that micro-optical systems group, preferably to one light wavelength. For example, if the micro-optical system group is to image the micro-diaphragms for green light (from the green region of the spectrum with light wavelengths from about 490 nm to about 575 nm: λ˜490-575 nm, in particular λ˜555 nm), the position of the intermediate image plane for these wavelengths is determined, and the micro-diaphragms of the micro-optical system group are then positioned in the green intermediate image plane, that is to say, at the point of intersection of the green beams with the optical axis of the micro-output optical elements.
[0057] In doing so, the micro-diaphragms have a distance from the micro-output optical elements that is tuned to the green light, and is thus related to the corresponding light wavelength.
[0058] In another micro-optical system group, the position of the micro-diaphragms is determined as a function of the light wavelength from another light wavelength region of the spectrum. Other regions of the spectrum are for example: the violet region (violet light) with a light wavelength from about 380 nm to about 420 nm (λ˜380-420 nm); the blue region (blue light) with a light wavelength from about 420 nm to about 490 nm (λ˜420-490 nm); the yellow region (yellow light) with a light wavelength from about 575 nm to about 585 nm (λ˜575-585 nm); the orange region (orange light) with a light wavelength from about 585 nm to about 650 nm (λ˜585-650 nm), and the red region (red light) with a light wavelength from about 650 nm to about 750 nm (λ˜650-750 nm).
[0059] Thus, the optically active edges 320, 320a, 320b, 320c, 320d, 320e within the same micro-optical system group can be sharply imaged with light from a predefined light wavelength range, preferably one predefined light wavelength. That is to say, the bright/dark transition(s), for example bright/dark boundary(ies), generated by the optically active edges 320, 320a, 320b, 320c, 320d, 320e exhibit(s) a colour fringe of a corresponding colour. With reference to the above-cited example, a displacement of the micro-diaphragm (green focal point), which is spaced apart approx. 0.7 mm from the micro-optical elements, by approx. 0.06 mm in the horizontal direction towards the micro-optical elements, or away from the micro-optical elements, results in a red or blue colour fringe at the micro-bright/dark transition or boundary. For example, by a displacement of the micro-diaphragm by 0.03 mm towards the micro-optical element (or the micro-optical element towards the micro-diaphragm), an orange-coloured colour fringe is created). A superposition of the colour fringes in different colours in the light image leads to a clear compensation for the colour fringe. For example, a yellow-reddish colour fringe can be superposed with a violet colour fringe and can thus generate a substantially white colour fringe—compensation. This can be achieved, for example, with a projection apparatus comprising two micro-optical system groups consisting of an equal number of the micro-optical systems, wherein the micro-output optical elements of one micro-optical system group are approximately 0.06 mm thicker than those of the other. The sharpness factor of the light distribution can then be adapted.
[0060] The different distances d1, d2, d3 in the different micro-optical system groups G1, G2, G3 can be caused, for example, by different thicknesses of the micro-output optical elements 32 themselves, of the corresponding substrates, or of the corresponding adhesive layers between the corresponding substrate and the micro-output optical elements.
[0061]
[0062]
[0063] Furthermore, it is conceivable (see
[0064] With reference to the above example of the micro-optical system with a micro-output optical element 31, which has a focal length of about 0.7 mm for beams with a light wavelength of about 555 nm (light from the green spectral region), the micro-diaphragm 32 can be about 0.12 mm thick, wherein its centre can be spaced apart from the micro-output optical element 31 by about 0.7 mm. Here the distal part 32a of the optically active edge of the micro-diaphragm 32 will be located at a point of intersection S.sub.λG11 of the red beams with the optical axis OA of the micro-output optic 31, and the proximal part 32b of the optically active edge of the micro-diaphragm 32 will be located at a point of intersection S.sub.λG12 of the blue beams with the optical axis OA of the micro-output optical element. Different parts of the optically active edge, such as the distal or the proximal part, are superposed in the form of micro-bright/dark transitions or boundaries, with colour fringes in different colours in the light image. This superposition can also compensate for the colour fringing of the bright/dark boundary.
[0065] However, in terms of simplicity of production, micro-output optical elements of different thicknesses—whether achieved by a thicker substrate, a thicker adhesive layer, or a thicker micro-output optical element body—are preferred. Production of micro-diaphragms of different thicknesses is only possible with deposition processes (lithographic processes) and results in an air gap in the projection apparatus. Micro-diaphragms of different thicknesses cannot be joined with flat glass plates, such as those used in the imprint process. However, micro-output optical elements of different thicknesses (corresponding to a displacement of the refractive surface) can be easily produced using tools.
[0066] Furthermore, provision can be made that the micro-output optical element 31 of each micro-optical system 3 has a light-output surface with a predefined curvature k1, k2, wherein the predefined curvature k1, k2 (the value of the predefined curvature) depends on a light wavelength from a predefined light wavelength range or from one of the predefined light wavelength ranges, preferably on one of the light wavelengths λ.sub.G1, λ.sub.G2, λ.sub.G3, and is substantially the same within the same micro-optical system group G1, G2, G3, wherein the predefined curvatures k1, k2 are different for the micro-optical systems 3 from different micro-optical system groups G1, G2, G3.
[0067] By altering the curvatures k1, k2 of the light-output surfaces of the micro-output optical elements 31, the focal lengths (for all colours) of the micro-output optical elements 31 can be altered. The micro-optical systems 3 with micro-output optical elements 31, which have differently curved light-output surfaces, therefore have different focal lengths for a predefined light wavelength h.
[0068] It is to be understood that these examples of embodiment can be combined with one another. For example, it can be appropriate not only to vary the position of the micro-diaphragms (the distance d1, d2, d3 between the micro-diaphragm and the respective micro-output optical elements) from micro-optical system group to micro-optical system group, but also to alter the curvatures k1, k2 of the light-output surfaces of the micro-output optical elements. For example, the overall thickness of the projection apparatus, but also the longitudinal extent of the whole lighting module, in which the projection apparatus is used, can be influenced and thus, for example, the build depth can be adapted. In the micro-optical systems 3 of
[0069] As cited above,
[0070] Although this is not shown in the figures, the different micro-optical system groups can be designed completely separately from each other. Here it is conceivable that the different micro-optical system groups are spaced apart from each other. The input optical unit, the output optical unit, and the diaphragm device can here be arranged on different separate, preferably translucent, substrates.
[0071] Furthermore, it can be seen from
[0072] As cited above, the light distribution is formed by a number of overlapping partial light distributions, each with a partial bright/dark boundary. Each partial light distribution is formed by exactly one micro-optical system group.
[0073] The light source 7 can appropriately be set up so as to generate collimated light.
[0074] For example, the light source 7 can comprise a light-collimating optical element, such as a collimator 9 in
[0075] Furthermore, it can be seen in
[0076] The above discussion of the invention has been presented for purposes of illustration and description. The above is not intended to limit the invention to the form or forms disclosed herein. For example, the above detailed description summarises various features of the invention in one or a plurality of forms of embodiment for the purpose of shortening the disclosure. This type of disclosure is not to be understood as reflecting the intention that the claimed invention requires more features than are expressly cited in each claim. Rather, as the following claims reflect, inventive aspects are present in fewer than all features of a single form of embodiment described above.
[0077] Furthermore, although the description of the invention includes a description of one or a plurality of forms of embodiment, and certain variations and modifications, other variations and modifications are within the scope of the invention, e.g. within the ability and knowledge of persons skilled in the art, according to the understanding of the present disclosure.
[0078] The reference symbols in the claims serve only to facilitate the understanding of the present inventions, and in no way imply any limitation of the present inventions.