THERMOSTATIC MIXER WITH SINGLE CONTROL LEVER
20210325918 · 2021-10-21
Assignee
Inventors
Cpc classification
F16K11/0716
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K19/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E03C1/04
FIXED CONSTRUCTIONS
E03C1/0412
FIXED CONSTRUCTIONS
F16K31/53
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/605
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
G05D23/13
PHYSICS
F16K31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/53
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A thermostatic mixer, including manually adjusting means to adjust the inflow rates of hot water and cold water in the mixer, operable by the user, and automatic adjusting means to adjust the temperature of the mixed water delivered by the mixer, adjustable by the user, is described. The user manually adjusts the flow rate and sets the desired temperature of the mixed water; the temperature is feedback controlled by automatic thermostat means. The mixer includes a single control lever operable by the user to control both the manually adjusting means to adjust the inflow rates of hot and cold water and the automatic adjusting means to adjust the temperature of the mixed water. In order to facilitate adjusting of the temperature, the mixer includes a gear mechanism functionally interposed between the control lever and the adjusting shaft of the automatic adjusting means to adjust the temperature of the mixed water.
Claims
1. A thermostatic mixer (100, 101) comprising: a body (25) having a longitudinal axis (X-X); manually adjusting means (D) to adjust the inflow rates of hot water (H) and cold water (C) in the mixer (100, 101), operable by a user, automatic adjusting means (13-15, 17-18, 20, 21) to adjust the temperature of the mixed water (M) delivered by the mixer (100, 101), adjustable by the user, a single control lever (2, 102) rotatable by the user on a vertical plane parallel to the longitudinal axis (X-X), or containing such axis (X-X), to control the manually adjusting means (D) of the inflow rates of hot water (H) and cold water (C), and rotatable by the user on a horizontal plane orthogonal to the longitudinal axis (X-X) to control the automatic adjusting means (13-15, 17-18, 20, 21) of the temperature of the mixed water (M), a gear mechanism (200) functionally interposed between the control lever (2, 102) and the automatic adjusting means (13-15, 17-18, 20, 21) of the temperature of the mixed water (M), wherein the gear mechanism (200) defines a gear ratio different from 1:1.
2. Mixer The mixer (100, 101) according to claim 1, wherein the body (25) is internally provided with a water mixing chamber (37), and comprising: side openings (37′, 37″) provided at different heights of said body (25) with respect to the longitudinal axis (X-X), for the separate supply of hot water (H) and cold water (C) in said mixing chamber (37); and wherein the flow rates adjusting means (D) comprise at least two overlapping plates (8, 9) provided with canalizations (92′, 92″, 93′, 93″) leading to the side openings (37′, 37″), wherein the canalizations (92′, 92″, 93′, 93″) can be opened and closed depending on the mutual position assumed by the two plates (8, 9) with respect to the longitudinal axis (X-X); and wherein said automatic adjusting means of the temperature comprise a thermostat (20) active in the mixing chamber (37), and an element (18) for intercepting [[the]] flow rates of hot water (H) and cold water (C), the element being movable along the longitudinal axis (X-X) to completely or partially, and selectively, feedback close said side supply openings (37′, 37″) depending on the expansions suffered by the thermostat (20), and wherein the control lever (2, 102) is rotatable by the user in said vertical plane to modify the relative radial position of one plate (8) with respect to the other (9) and obtain the manual adjustment of inflow rates of hot water (H) and cold water (C) in the mixing chamber (37), and wherein the control lever (2, 102) itself is rotatable by the user in said horizontal plane to set a configuration of the automatic adjusting means (18, 20) of the temperature of the mixed water (M), and wherein said gear mechanism (200) transmits the rotations imparted by the user to the control lever (2, 102) on the horizontal plane to the automatic adjusting means (18, 20), in an amplified way, to adjust the temperature of the mixed water (M).
3. The mixer (100, 101) according to claim 2, wherein first supply passages (33, 34) of hot water (H) leading to a first opening (37′) of the mixing chamber (37) and second supply passages (35, 36) of cold water (C) leading to a second opening (37″) of the mixing chamber (37) are obtained in the body (25), and wherein said two overlapping plates (8, 9) intercept the first passages (33, 34) and the second passages (35, 36) and wherein the lower plate (9), immediately adjacent to the body (25) of the mixer (100, 101), is provided with canalizations (92′, 92″, 93′, 93″) in fluidic communication with the first passages (33, 34) and second passages (35, 36) and in fluidic communication with the upper plate (8), wherein the upper plate (8), stacked on the lower plate (8) on the opposite side of the body (25), is provided with grooves (84, 85) facing the canalizations (92′, 92″, 93′, 93″) of the lower plate (9), and wherein the control lever (2, 102) engages the upper plate (8) and the rotations imparted to the control lever (2, 102) in a vertical plane cause the upper plate (8) to slip in a radial direction with respect to the lower plate (9).
4. The mixer (100, 101) according to claim 3, wherein, in response to the rotations imparted to the control lever (2, 102) on the vertical plane, the upper plate (8) is movable with respect to the lower plate (9) between: an open position, at which the grooves (84, 85) of the upper plate (8) are aligned to the canalizations (92′, 92″, 93′, 93″) of the lower plate (9), putting them in fluidic communication and allowing the passage of maximum flow rates of hot water (H) and cold water (C) towards the mixing chamber (37), a closed position, at which the grooves (84, 85) of the upper plate (8) are misaligned with respect to the canalizations (92′, 92″, 93′, 93″) of the lower plate (9), preventing passage of hot water (H) and cold water (C) towards the mixing chamber (37), an intermediate position, at which the grooves (84, 85) of the upper plate (8) are partially aligned to the canalizations (92′, 92″, 93′, 93″) of the lower plate (9), putting them in fluidic communication and allowing the passage of modulated flow rates of hot water (H) and cold water (C) towards the mixing chamber (37).
5. The mixer (100, 101) according to claim 2, wherein the control lever (2, 102) is pivoted on an axis orthogonal to the longitudinal axis (X-X) and has at least one portion or leg (2′) to be inserted in a corresponding seat (82) obtained in the upper plate (8).
6. The mixer (100, 101) according to claim 2, wherein the control lever (2, 102) is fork-shaped and has two legs (2′, 2″) engaging corresponding seats (82, 83) obtained in the upper plate (8) on opposite sides with respect to the longitudinal axis (X-X).
7. The mixer (100, 101) according to claim 2, wherein the element (18) for intercepting flow rates of hot water (H) and cold water (C) is a piston fitted on the thermostat (20) and movable with respect to it along the longitudinal axis (X-X).
8. The mixer (100, 101) according to claim 1, wherein: the body (25) is internally provided with a water mixing chamber (37), in turn provided with side openings (37′, 37″) provided at different heights of said body (25) with respect to the longitudinal axis (X-X), for the separate supply of hot water (H) and cold water (C) in said mixing chamber (37), said automatic adjusting means of the temperature comprise a thermostat (20) active in the mixing chamber (37) and an element (18) for intercepting the flow rates of hot water (H) and cold water (C), the element being movable along the longitudinal axis (X-X) to completely or partially, and selectively, feedback close said supplying side openings (37, 37″) depending on the expansions suffered by the thermostat (20), wherein the thermostat (20) comprises a telescopic shaft (40) extending cantileverly in the mixing chamber (37), along the longitudinal axis (X-X), and moving in response to the expansions of the thermostat (20) caused by the water in the mixing chamber (37).
9. The mixer (100, 101) according to claim 8, comprising means (13-15, 17, 25′) for limiting the travel of the telescopic shaft (40) of the thermostat (20) between a minimum extension position, a maximum extension position and an intermediate position.
10. The mixer (100, 101) according to claim 9, wherein the rotations imparted to the control lever (2, 102) on said horizontal plane are transmitted, according to said gear ratio, by the gear mechanism (200) to the means (13-15, 17, 25′) for limiting the travel of the telescopic shaft (40) of the thermostat (20).
11. The mixer (100, 101) according to claim 9, wherein each position taken by the telescopic shaft (40) of the thermostat (20) corresponds to a given volume of the mixing chamber (37).
12. The mixer (100, 101) according to claim 9, wherein the means (13-15, 17, 25′) for limiting travel of the telescopic shaft (40) comprise: a control rod (13) having a lower end inserted in the mixing chamber (37), and a restraining element (17) in which the telescopic shaft (40) of the thermostat (20) is engaged, wherein the control rod (13) is rotatable on the longitudinal axis (X-X), with respect to the body (25) of the mixer (100, 101), in response to rotations imparted by the user to the control lever (2, 102) on a plane orthogonal to the longitudinal axis (X-X) and transmitted to the control rod (13) according to the gear ratio defined by said gear mechanism (200), and wherein the restraining element (17) is movable in two directions along the longitudinal axis (X-X), in response to the clockwise and counterclockwise rotations of the control rod (13).
13. The mixer (100, 101) according to claim 12, wherein the means (13-15, 17, 25′) for limiting the travel of the telescopic shaft (40) further comprise a hollow screw element (15) and a first elastic element (14), and wherein a first portion of the screw element (15) is screwed in the lower end of the control rod (13), a second portion of the screw element (15) is outside of the control rod (13) and abuts against the inner surface of the mixing chamber (37), without being able to rotate, so that the rotations imparted to the control rod (13) in both directions cause the screwing and unscrewing of the restraining element (17) in/out of the control rod (13), the restraining element (17) is slidingly housed in the screw element (15), facing the thermostat (20), and the first elastic element (14) is interposed between the screw element (15) and the restraining element (17) to hinder its longitudinal movements.
14. The mixer (100, 101) according to claim 12 or claim 13, wherein the gear mechanism (200) is arranged between the control rod (13) and the control lever (2, 102) to transmit the rotations of the control lever (2, 102) to the control rod (13) on a horizontal plane.
15. The mixer (100, 101) according to claim 12, wherein the gear mechanism (200) comprises: a toothed connection (4) assembled on the body (25) of the thermostat, rotatable on the longitudinal axis (X-X), to which the control lever (2, 102) is pivoted so as to be able to swing on an axis orthogonal to the longitudinal axis; a first gear (6) of the control rod (13); a multiplying gear (5) functionally interposed between the toothed connection (4) and the first gear (6), and wherein the toothed connection (4) and the control lever (2, 102) rotate integrally on a horizontal plane, and the lever is rotatable with respect to the toothed connection (4) on a vertical plane, and the rotations of the control rod (2, 102), on a horizontal plane, are transmitted by the control rod depending on the gear ratio defined by ratio between the number of teeth of the first gear (6) and the number of teeth of the multiplying gear (5).
16. The mixer (100, 101) according to claim 15, wherein the multiplying gear (5) has half the teeth of the first gear (6), i.e. the gear ratio is 1:2.
17. The mixer (100, 101) according to claim 15, wherein the toothed connection (4) is substantially cylindrical, the inner toothing is obtained at the lower edge and the control lever (2, 102) is constrained to the toothed connection (4) by means of at least one radial pin (42).
18. The mixer (100, 101) according to claim 15, wherein the toothed connection (4) is assembled on the body (25) of the mixer (100, 101) and contains the first gear (6), the multiplying gear (5) and the control lever (2, 102).
19. The mixer (100, 101) according to claim 1, wherein: the control lever (2) is fastened to a handle (L) the user can hold and rotatable both on the longitudinal axis (X-X) for adjusting the automatic temperature adjusting means and on a plane containing the longitudinal axis (X-X), or parallel thereto, for adjusting the flow rate of mixed water (M) delivered, or the control lever (102) is provided with a toothed surface (104) and the mixer (101) further comprises a knob (105) rotatable by the user on the longitudinal axis (X-X) to engage the gear mechanism (200) and adjust the automatic temperature adjusting means, a rack element (104) functionally coupled with the toothed surface (104) of the control lever (102), to rotate it, and housed in the knob (105) and translatable in a plane orthogonal to the longitudinal axis (X-X) in response to thrusts imparted by the user by means of the buttons (ON, OFF, Min, Max) on the knob (105) itself, for adjusting the flow rate of mixed water (M).
Description
BRIEF LIST OF THE FIGURES
[0026] Further characteristics and advantages of the invention will be better highlighted by the review of the following detailed description of a preferred, but not exclusive, embodiment illustrated by way of example and without limitations, with the aid of the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0049] In the accompanying figures, the same reference numbers are used to identify elements that are equal or equivalent to each other.
[0050]
[0051] For simplicity, the thermostatic mixer 100 will hereinafter be named mixer 100. The mixer 100 can be inserted in a tap of a sink, handbasin or bidet, or in a tap of a shower, or can also be built into the wall.
[0052] The mixer 100 comprises a cylindrical body 25 delimited on the bottom by a base 26 schematically shown in
[0053] The base 26 comprises three through holes: a first hole 31 for the supply of hot water H, a second hole 32 for the supply of cold water C and a third hole 30 for the outflow of the mixed water M. The corresponding O-ring gaskets are shown in
[0054] There are passages 33 and 34 for the hot water H, passages 35 and 36 for the cold water C, in the body 25 of the mixer 100; the arrows in
[0055] Thus, when the mixer is operated by the user, the two flows of hot water H and cold water C respectively enter the passages 33 and 35 through the holes 31 and 32 of the base 26. At this point, the two flows are adjusted by the assembly D of plates 8-9 and proceed modulated in the passages 34 and 36 to reach a mixing chamber 37 inside the body 25. In particular, the hot water H enters the mixing chamber 37 through the annular opening 37′ and the cold water C enters the mixing chamber 37 through the opening 37″.
[0056] As can be noted by looking at
[0057] A thermostat 20, for example a liquid expansion bulb (wax) or with mechanical slats, is housed in the mixing chamber 37. The thermostat is partially inserted in a hole 22′ obtained in a bushing 22 screwed at the bottom of the body 25 of the mixer 100 and in turn closed by the base 26. The thermostat 20 is provided with a telescopic shaft 40 that recesses into the thermostat 20 or that extends therefrom depending on the thermal expansion suffered by the liquid or slats of the thermostat 20. Thus, the thermostat 20 is susceptible to small displacements in the hole 22′, without being able to slip out therefrom, and the telescopic shaft 40 is susceptible to longitudinal translations, on the axis X-X, with respect to the rest of the thermostat 20.
[0058] A piston 18, having the function to adjust the inflows of hot water H and cold water C in the mixing chamber 37, is mounted on the thermostat 20 in order to adjust the temperature of the mixed water M delivered to the user. The temperature variations caused in the thermostat 20 by the hot water H have the effect of causing the expansion thereof; by expanding, the thermostat 20 feedback controls the movements of the piston 18. By moving axially, i.e. along the axis X-X, the piston 18 completely or partially, and selectively, intercepts the openings 37′ and 37″ to correspondingly adjust the flow rates of hot water H and cold water C directed towards the mixing chamber 37.
[0059] The longitudinal movements of the thermostat piston 20 and of the piston 18 are hindered by two opposite elastic elements: a first spring 14 positioned above and which constantly exerts a downward thrust on the telescopic shaft 40 of the thermostat 20, i.e. towards the base 26, and a second spring 21 positioned under the thermostat 20 and having the function of constantly exerting an upward thrust on the thermostat 20, i.e. towards the assembly D of plates 8-9.
[0060] With particular reference to
[0061] With particular reference to the
[0062] In turn, the screw element 15 has an outer threading 15′ that engages a corresponding inner threading of a control rod 13 inserted in the upper hole 38 of the body 25 of the mixer 100 and extending through the assembly D of the plates 8-9. The threaded part of the screw element 15 is housed in the control rod 13 and the latter is rotatably installed on the body 25 of the mixer 100 and stopped by a Seeger ring 10. The control rod 13 can rotate on the longitudinal axis X-X, but is not susceptible to longitudinal displacements with respect to the body 25 of the mixer 100.
[0063] As can be noted in
[0064] Together, the coupling (by screwing) of the screw element 15 with the control rod 13 and the shape-coupling of the screw element 15 with the body 25 of the mixer 100 define degrees of freedom of the screw element 15 itself, which can be lowered in the body 25, i.e. can be displaced longitudinally towards the base 26, or the screw element 15 can be raised, i.e. displaced longitudinally in an opposite direction, towards the assembly D of plates 8-9.
[0065] In fact, as will be described below, the clockwise (counterclockwise) rotation of the control rod 13 on the longitudinal axis X-X imparted by the user causes the unscrewing of the screw element 15 of the control rod 13 itself, since the screw element cannot rotate on the axis X-X due to the shape-coupling with the body 25 of the mixer 100, and thus causes the translation towards the base 26 of the screw element 15 itself and of the bushing 17 constrained thereto; in turn, the bushing 17 pushes the telescopic shaft 40 and causes its partial insertion in the thermostat 20. This reduces the volume of the mixing chamber 37 and provides less travel for the telescopic shaft 40 of the thermostat 20, which, now being mostly inserted in the thermostat 20, can extend of a reduced travel, thus hindering the first spring 14. By observing the
[0066] Vice-versa, the counterclockwise (clockwise) rotation of the control rod 13 on the longitudinal axis X-X causes the screwing of the screw element 15 in the control rod 13 itself, since the screw element cannot rotate on the axis X-X for the reason explained above, and thus causes the translation towards the plates 8-9 of the screw element 15 itself and of the bushing 17 constrained thereto; the telescopic shaft 40 extends from the thermostat 20 since the spring 14 exerts a lesser thrust with respect to the preceding case (because it is further away from the thermostat 20). This increases the volume of the mixing chamber 37 and provides more travel for the telescopic shaft 40 of the thermostat 20, which will be subjected to more displacements in response to the increase in temperature. By observing the
[0067] In other words, the position of the screw element 15 along the longitudinal axis X-X defines the position of the telescopic shaft 40 of the thermostat 20 and the preload of the first spring 14. Thus, positioning the screw element 15 along the longitudinal axis X-X, at a certain height, corresponds to determining the longitudinal position of the telescopic shaft 40: the springs 14 and 21 are counteracting and thus influence the repositioning of the piston 18 together. Thus, adjusting the position of the screw element 15 means adjusting the inflow rates of hot water H and cold water C in the mixing chamber 37 and consequently adjusting the temperature of the mixed water M delivered to the user through the third hole 30 of the base 26.
[0068] The arrows in
[0069] With reference to the
[0070] With particular reference to
[0074] The fork-shaped control lever 2, henceforth simply fork, has a central stem 2′″ and two parallel legs 2′ and 2″ extending from the central stem 2″. The central stem 2′″ is intended to be fixed to the handle L operable by the user, while the legs 2′ and 2″ are intended to be inserted through the connection 4 of the gear mechanism 200 and through the washer 7, to fit into the corresponding holes 82 and 83 of the upper plate 8. The legs 2′ and 2″ are pivoted on the connection 4 by means of the pins 42; in practice, the connection 4 and the fork 2 form a joint.
[0075] The rotations imparted by the user to the handle L are transmitted directly to the fork 2, both those on a horizontal plane and those on a vertical plane, as schematically depicted in
[0076] The rotations of the handle L and of the fork 2 on a horizontal plane do not have an effect on the washer 7, which remains stationary, but are transmitted to the upper plate 8 due to the fact that the legs 2′ and 2″ are inserted in the holes 82 and 83. Since the lower plate 9 also remains stationary, the rotations imparted on a horizontal plate to the handle L translate into rotations of the upper plate 8 with respect to the lower plate 9. As shown in
[0077] The rotations of the handle L and of the forks 2 on a horizontal plane are also transmitted to the connection 4 of the gear mechanism 200, since this element is constrained to the fork 2 by means of the radial pins 42. By observing
[0078] Thus, in a nutshell, the rotations of the handle L on a horizontal plane allow to adjust the thermostat 20, i.e. to set the temperature of the mixed water M delivered to the user.
[0079] The numerical references 11-12, 16, 23-24 and 27 denote gaskets.
[0080] With reference to
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[0089] Preferably, the gear ratio defined by the gear mechanism 200 by the gears 4-6 is equal to 1:2, i.e. the multiplying gear 5 has half the teeth of the gear 6. This means that the rotations imparted to the handle L on the horizontal plane are transmitted to the control rod 13 with double angles.
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[0091] The distance between the body of the thermostat 20 and the bottom of the blind hole of the bushing 17, indicative measure of the travel available to the telescopic shaft 40, is equal to 20.6 mm (maximum travel) in
[0092] The distance between the body of the thermostat 20 and the bottom of the blind hole of the bushing 17 is equal to 17.8 mm in
[0093] The distance between the body of the thermostat 20 and the bottom of the blind hole of the bushing 17 is equal to 16.2 mm (minimum travel) in
[0094] As can be noted, when the travel available to the telescopic shaft 40 is reduced, the interstice D (
[0095] It is thus clear that the rotation of the handle L and of the fork-shaped element 2 integral therewith allows to adjust the thermostat 20, i.e. allows to set the temperature of the mixed water M, while the vertical rotation allows to adjust the flow rate of the mixed water M.
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[0100] The ring 1 that can be repositioned on the connection 4 and equipped with travel limit surfaces 1′ is well visible in
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[0103] The energy saving configuration is used to save thermal energy: the initial position of the handle L corresponds to the delivery of cold water and the user will provide to rotate the handle L clockwise if he wants warmer water, but no hot water is wasted.
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[0109] In the example shown in the figures, the flow diverter 60 is two-way, but generally can also be obtained with 3 or more ways.
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[0112] This second embodiment 101 shares the same components as those of the first embodiment 100, from the connection 4 downwards. More in detail, the mixer 101 comprises a fork-shaped control lever 102, like the lever 2, which engages the upper plate 8, as described above with respect to the mixer 100. Unlike the latter, however, the lever 102 is not constrained to a handle M but is provided with a toothed surface 103 on top and which engages a corresponding rack element 104 housed in a knob 105 that can be held by the user.
[0113] The knob 105 is rotatable by the user on the longitudinal axis X-X, as denoted by the double arrow in
[0114] There are four buttons 105 named ON, OFF, Min and Max on the knob, intended to be pressed by the user. The OFF button is used to stop the delivery of the mixed water M, the ON button is used to operate the mixer in order to start the delivery of the mixed water M, the button Min is used to limit the flow rate of the mixed water M delivered to the minimum and the button Max is used to adjust the flow rate of the mixed water M delivered to the maximum.
[0115] The four OFF, ON, Min and Max buttons interact with the rack element 104 in a way that will be now described, to impart rotation on a vertical plane, especially on a plane containing the axis X-X, to the control lever 102.
[0116] The rack element 104 is movable on the relative lying plane, i.e. on a plane orthogonal to the longitudinal axis X-X, inside the knob 105, in both directions, supported by specific guides.
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[0120] By fully pressing on the OFF button, the mixer 101 returns to the configuration shown in
[0121] In practice, both of the embodiments 100 and 101 provide that the adjustment of the temperature of the mixed water M and the adjustment of the flow rate of the mixed water M occur by acting through a single lever, in one case the fork 2 (and handle L connected thereto) and the lever provided with the toothed surface 103 in the other.