HEAT EXCHANGE PIPE, HEAT EXCHANGER AND WATER HEATING APPARATUS
20210333013 · 2021-10-28
Inventors
Cpc classification
F28D7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2200/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/0026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/325
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/43
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24H1/43
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure discloses a heat exchange pipe, a heat exchanger and a water heating apparatus. The heat exchange pipe comprises: a pipe body and a plurality of fins fixedly disposed to sleeve the pipe body; a flow guiding structure is provided at a partial outer edge of the fin; and a flow guiding flue is formed between the flow guiding structure and an outer wall of the pipe body. The heat exchange pipe, the heat exchanger and the water heating apparatus provided by the present disclosure can improve the flue gas flow path and the heat exchange efficiency.
Claims
1. A heat exchange pipe, wherein comprising a pipe body and a plurality of fins fixedly disposed to sleeve the pipe body; wherein a flow guiding structure is provided at a partial outer edge of the fin; and wherein a flow guiding flue is formed between the flow guiding structure and an outer wall of the pipe body.
2. The heat exchange pipe according to claim 1, wherein the fin has a first portion in which an outer edge is provided with the flow guiding structure, and a second portion in which an outer edge is not provided with the flow guiding structure; in a case where a part of the fin is intercepted at a same central angle, a heat exchange area of an intercepted part of the first portion is larger than that of an intercepted part of the second portion.
3. The heat exchange pipe according to claim 2, wherein in a case where a part of the fin is intercepted at a same central angle, a difference between the heat exchange area of the intercepted part of the first portion and the heat exchange area of the intercepted part of the second portion is approximately an heat exchange area of the flow guiding structure of the intercepted part.
4. The heat exchange pipe according to claim 1, wherein at least a partial length of the flow guiding structure has a preset width; a direction of the width is a direction of a spacing between adjacent two of the fins; and the preset width is more than 0.9 times the spacing between adjacent two of the fins.
5. The heat exchange pipe according to claim 1, wherein in the adjacent two of the fins, the flow guiding structure of one of the fins is in contact and attached with the other of the fins.
6. The heat exchange pipe according to claim 5, wherein an attaching length of the flow guiding structure accounts for more than 0.8 of a length of the whole flow guiding structure.
7. The heat exchange pipe according to claim 1, wherein at least a partial length of the flow guiding structure extends around the pipe body with a constant width.
8. The heat exchange pipe according to claim 1, wherein at least a partial length of the flow guiding flue extends around the pipe body with a constant flow area.
9. The heat exchange pipe according to claim 1, wherein a spacing between an outer edge of the fin not provided with the flow guiding structure and the outer wall of the pipe body is L1, and a spacing between the flow guiding structure and the pipe body is L2, wherein 0.5L1≤L2≤1.5L1.
10. The heat exchange pipe according to claim 1, wherein a flue gas inlet communicated with the flow guiding flue and a flue gas outlet communicated with the flow guiding flue are provided between adjacent two of the fins; wherein the heat exchange pipe has an incident side facing flue gas and an effluent side facing away from the flue gas; the flue gas outlet is located on the effluent side, and the flow guiding structures are located on two sides of the flue gas outlet along a circumferential direction.
11. The heat exchange pipe according to claim 10, wherein the flow guiding structures located on the two sides of the flue gas outlet along the circumferential direction have a same length.
12. The heat exchange pipe according to claim 10, wherein the flue gas inlet is located on the incident side; and a length of the flue gas inlet along the circumferential direction is larger than that of the flue gas outlet.
13. The heat exchange pipe according to claim 10, wherein more than half of a length of the flow guiding structure is located on the effluent side.
14. The heat exchange pipe according to claim 1, wherein the flow guiding structure extends along a circumferential direction.
15. The heat exchange pipe according to claim 1, wherein the flow guiding structures are integrated with the fin, and the flow guiding structures are flow guiding flangings located at an outer edge of the fin.
16. The heat exchange pipe according to claim 10, wherein a length of the flue gas inlet along the circumferential direction is less than half of a perimeter of an outer edge of the fin.
17. The heat exchange pipe according to claim 10, wherein a spacing between the flow guiding structure and the pipe body is L2; and a length of the flue gas outlet is 0.5L2 to 3L2 along a direction around the pipe body.
18. The heat exchange pipe according to claim 10, wherein a ratio of a length of a flow guiding flanging to a length of an outer edge of the fin is 0.3 to 0.7 along a direction around the pipe body.
19. The heat exchange pipe according to claim 10, wherein on the pipe body, the flue gas outlets of a first number of fins are aligned along an arrangement direction, while the flue gas outlets of a second number of fins are aligned along an arrangement direction and staggered with the flue gas outlets of the first number of fins along the circumferential direction.
20. The heat exchange pipe according to claim 10, wherein the flue gas outlets of a first number of fins and the flue gas outlets of a second number of fins are staggered by 90 degrees along the circumferential direction.
21. A heat exchanger, wherein having a spirally coiled heat exchange pipe which comprises a pipe body and a plurality of fins fixedly disposed to sleeve the pipe body; wherein a flow guiding structure is provided at a partial outer edge of the fin; and wherein a flow guiding flue is formed between the flow guiding structure and an outer wall of the pipe body.
22. The heat exchanger according to claim 21, wherein the outer edges of the fins of adjacent two circles of the heat exchange pipe are attached to each other.
23. The heat exchanger according to claim 21, wherein the heat exchange pipe comprises an inner coiled pipe and an outer coiled pipe surrounding the inner coiled pipe; a partition board is provided between the inner coiled pipe and the outer coiled pipe; a flue gas outlet of a flow guiding flue of the inner coiled pipe faces the partition board.
24. The heat exchanger according to claim 23, wherein the outer coiled pipe is spirally coiled around a central axis; an orientation of the flue gas outlet of the outer coiled pipe is parallel to the central axis.
25. The heat exchanger according to claim 23, wherein in the outer coiled pipe, the flue gas outlet of the flow guiding flue of one circle of the heat exchange pipe faces the flue gas inlet of the flow guiding flue of a next circle of the heat exchange pipe.
26. A water heating apparatus, wherein comprising the heat exchanger according to claim 21.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] In order to explain more clearly the technical solutions in the embodiments of the present disclosure or in the prior art, the following will briefly introduce the figures needed in the description of the embodiments or the prior art. Obviously, figures in the following description are only some embodiments of the present disclosure, and for a person skilled in the art, other figures may also be obtained based on these figures without paying creative efforts.
[0041]
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[0044]
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[0049]
DETAILED DESCRIPTION
[0050] In order to enable persons skilled in the art to better understand the technical solutions in the present disclosure, a clear and comprehensive description to the technical solutions in the embodiments of the present disclosure will be made in the following in combination with the figures in the embodiments of the present disclosure, and obviously, the embodiments described in this text are only part of the embodiments of the present disclosure rather than all the embodiments of the present disclosure. Based on the embodiments of the present disclosure, all other embodiments obtained by ordinary skilled persons in the field without paying creative efforts should pertain to the scope of protection of this disclosure.
[0051] What needs to be explained is that, when an element is referred to as being “provided on” another element, it can be directly on the other element, or an intervening element may also be present. When an element is considered to be “connected to” another element, it can be directly connected to the other element, or an intervening element may also be present. The terms “perpendicular”, “horizontal”, “left” and “right” as well as similar expressions used in the text are only for the purpose of explanation, and do not represent the unique embodiment.
[0052] Unless otherwise defined, all technical and scientific terms used in the text have the same meaning as commonly understood by persons pertaining to the technical field of the present disclosure. The terminology used in the Description of the present disclosure is for the purpose of describing the specific embodiments only, and is not intended to limit the present disclosure. The term “and/or” used in the text includes any and all combinations of one or more of the associated listed items.
[0053] Referring to
[0054] The heat exchange pipe 500 provided by this embodiment forms the flow guiding flue 6 by using the flow guiding structures 3 on the fins 1, and the flow guiding flue 6 can guide flue gas to the surface of the pipe body 20 of the heat exchange pipe 500, so that outward diffusion of flue gas between the fins 1 is avoided and the heat exchange efficiency of the heat exchange pipe 500 is improved.
[0055] In addition, adopting the heat exchange pipe 500 provided by this embodiment does not require mounting of a flue gas baffle sheet in the heat exchanger, which reduces the installation difficulty and is of great practical value.
[0056] In this embodiment, as shown in
[0057] A partition gap is formed between two adjacent annular main bodies 2. The flow guiding structure 3 covers the partition gap at the outer edge 8 of the annular main body 2, so that the flow guiding structure 3, (walls of) the two adjacent annular main bodies 2 and the outer wall of the pipe body 20 can enclose the flow guiding flue 6. The flow guiding structure 3 can avoid the outward diffusion of flue gas in the flow guiding flue 6, ensuring that the flue gas exchange heat with the fin 1 and the pipe body 20 as much as possible, thereby improving the heat exchange efficiency.
[0058] In this embodiment, the flow guiding structure 3 extends along the outer edge 8 of the annular main body 2. The flow guiding structure 3 and the annular main body 2 may form a bent structure. The flow guiding structure 3 and the annular main body 2 may be perpendicular to each other, and of course, they may also form an acute angle or an obtuse angle. The present disclosure does not give a special limitation to this.
[0059] As can be seen in
[0060] The fin 1 also has an inner ring 7, and one end of the inner ring 7 has a plurality of positioning protrusions 9 along the circumferential direction. As shown in
[0061] In this embodiment, the heat exchange area of the fins 1 can be enlarged by adding flow guiding structures 3, and thereby the heat exchange efficiency of the heat exchange pipe 500 is improved. To be specific, the fin 1 has a first portion in which an outer edge 8 is provided with the flow guiding structure 3, and a second portion in which an outer edge 8 is not provided with the flow guiding structure 3. In a case where a part of the fin 1 is intercepted at a same central angle α, the heat exchange area of the intercepted part of the first portion is larger than that of the intercepted part of the second portion.
[0062] Further, in a case where a part of the fin 1 is intercepted at a same central angle, a difference between the heat exchange area of the intercepted part of the first portion and the heat exchange area of the intercepted part of the second portion is approximately an heat exchange area of the flow guiding structure 3 of the intercepted part.
[0063] To facilitate understanding, a schematic example is: as shown in
[0064] In this embodiment, at least a partial length of the flow guiding structure 3 has a preset width. A direction of the width is a direction of a spacing between adjacent two of the fins 1, i.e. the H direction in
[0065] In order to form the closed flow path to avoid overflow of flue gas, the preset width is more than 0.9 times the spacing between adjacent two of the fins 1. Of course, the width direction of the flow guiding structure 3 may also be the extending direction/length direction of the pipe body 20, i.e. the H direction in
[0066] The preset width may be a range value or a constant value, which can be understood as: the width of a partial length of the flow guiding structure 3 changes when the flow guiding structure 3 extends along the circumferential direction, for example, the width of at least a partial length of the flow guiding structure 3 changes between 0.9L and L (L is the spacing between two fins 1). Or, at least a partial length of the flow guiding structure 3 extends around the pipe body 20 with a constant width. For example, the width of the entire length of the flow guiding structure 3 is L, and the shape of the flow guiding structure 3 when tiled is a rectangular strip. The at least partial length may be 0.5 times the total length of the flow guiding structure 3. Further, in this embodiment, the entire length of the flow guiding structure 3 has a preset width which is equal to the spacing between two fins 1.
[0067] Of course, in other embodiments, the width of the flow guiding structure 3 may even be greater than the spacing between two fins 1, and the flow guiding structure 3 may be provided on adjacent fins 1.
[0068] In this embodiment, in adjacent two of the fins 1, the flow guiding structure 3 of one fin 1 is in contact and attached with the other fin 1. In this way the overflow of flue gas can be avoided to the largest extent, the heat exchange efficiency is improved, and the closed flow guiding flue 6 is formed. In addition, by attaching the flow guiding structure 3 to the fin 1, the fin 1 can be positioned while mounted, which facilitates the mounting of the fin 1. To ensure that flue gas flows around the pipe body 20 as much as possible and to avoid outward diffusion thereof, the attaching length of the flow guiding structure 3 accounts for more than 0.8 of the length of the whole flow guiding structure 3. Preferably, the entire length of the flow guiding structure 3 is attached with the fins 1.
[0069] To avoid the increase of flue gas flow resistance, at least a partial length of the flow guiding flue 6 extends around the pipe body 20 with a constant flow area. When the flow guiding flue 6 extends around the pipe body 20, the radial dimension of the flow guiding flue 6 does not change. To be specific, as shown in
[0070] As shown in
[0071] For the incident side 10 of the heat exchange pipe 500, flue gas flows towards its surface and thus a better heat exchange effect is achieved. For the effluent side 11, if no flow guiding structure 3 is provided, it is difficult to make flue gas contact and exchange heat with the effluent side 11 because the flue gas will continue to flow forward after passing through the incident side 10, resulting in a poor heat exchange effect on the effluent side 11. In this embodiment, by setting the flow guiding structure 3 and the flow guiding flue 6 formed by the flow guiding structure 3, flue gas flows into the flow guiding flue 6 rather than freely flowing and diffusing after passing through the incident side 10, and exchanges heat with the fin 1 and the pipe body 20 in the flowing process in the flow guiding flue 6, so as to improve the overall heat exchange efficiency of the heat exchange pipe 500. The flow guiding structure 3 covers more than half of the effluent side 11 in a direction around the pipe body 20. Correspondingly, the flow guiding flue 6 covers more than half of the effluent side 11 in a direction around the pipe body 20. Referring to
[0072] To continue the above description, the flue gas inlet 4 is located at the incident side 10. The length of the flue gas inlet 4 along a circumferential direction is greater than that of the flue gas outlet 5. More than half of the length of the flow guiding structure 3 is located on the effluent side 11. Take the pipe body 20 as a round tube as an example, half of the pipe body 20 is the incident side 10 (corresponding to a central angle of 180 degrees), and the other half of it is the effluent side 11. Preferably, the entire flow guiding structure 3 is located on the effluent side 11, the flue gas inlet 4 is located on the incident side 10, and the central angle that is covered by the flue gas inlet 4 is also 180 degrees. To improve the flue gas gathering and guiding effect, the length of the flue gas inlet 4 along the circumferential direction (direction of the circumference) is less than half of the perimeter of the outer edge 8 of the fin 1. In this embodiment, the length of the flue gas inlet 4 along the circumferential direction is half of the perimeter of the outer edge 8 of the fin 1.
[0073] In this embodiment, the spacing between the flow guiding structure 3 and the pipe body 20 is L2; and the length of the flue gas outlet 5 is 0.5L2 to 3L2 (0.5 times L2 to 3 times L2) along a direction around the pipe body 20. For example, the flue gas outlet 5 has a length of 3 mm to 10 mm along the direction around the pipe body 20. The flue gas outlet 5 is located between two flow guiding flangings (flow guiding structures 3). The flow guiding structure 3 constructs a flow guiding flue 6 between the flue gas outlet 5 and the flue gas inlet 4 that communicates the flue gas outlet 5 and the flue gas inlet 4. The ratio of the length of the flow guiding structure 3 to the length of the outer edge 8 of the fin 1 is 0.3 to 0.7 along the direction around the pipe body 20. Preferably, the spacing between the flow guiding structure 3 and the pipe body 20 is L2; and the length of the flue gas outlet 5 is 0.5L2 to 3L2 along the direction around the pipe body 20.
[0074] On the pipe body 20, the flue gas outlets 5 of a first number of fins 1 are aligned along an arrangement direction, while the flue gas outlets 5 of a second number of fins 1 are aligned along an arrangement direction and staggered with the flue gas outlets 5 of the first number of fins 1 along the circumferential direction. To be specific, the flue gas outlets 5 of the first number of fins 1 and the flue gas outlets 5 of the second number of fins 1 are staggered by 90 degrees along the circumferential direction. When coiling up the heat exchange pipe 500, the heat exchange pipe of the length corresponding to the first number of fins 1 may form an inner coiled pipe, and the heat exchange pipe of the length corresponding to the second number of fins 1 may form an outer coiled pipe.
[0075] Based on the same idea, the embodiments of the present disclosure also provide a heat exchanger and a water heating apparatus as described in the following embodiments. Since the principles by which the heat exchanger and the water heating apparatus solve problems and the technical effects achieved are similar to that of the heat exchange pipe 500, reference can be made to the implementation of the heat exchange pipe 500 described above for the implementation of the heat exchanger and water heating apparatus. No redundant depiction will be given here for the repeated content.
[0076] Continuing to refer to
[0077] To prevent flue gas from escaping between the heat exchange pipes 500 and facilitate flue gas entering the flow guiding flue 6, the outer edges 8 of the fins 1 of adjacent two circles of the heat exchange pipe 500 are attached to each other. The attaching position on the inner coiled pipe 300 may be an end portion of the flow guiding structure 3 or a boundary position between the flue gas inlet 4 and the flow guiding structure 3. In this way, it is possible to avoid formation of other flue gas emission paths between two adjacent circles of the heat exchange pipe 500, so that flue gas enters the flow guiding flue 6 as much as possible after passing through the flue gas inlet 4, allowing all flue gas to participate in the heat exchange with the pipe body 20 and the fin 1 on the effluent side 11, thereby improving the heat exchange efficiency.
[0078] In this embodiment, as shown in
[0079] The heat exchanger has a shell 100 which as a whole is a hollow cylinder. The partition board 600 in the shell 100 is a cylindrical structure, and is located between the outer coiled pipe 400 and the inner coiled pipe 300. The side wall of the shell 100 has a gas exhaust port 700 which is substantially located on one end of the shell 100 and opens into the shell 100. An external space for accommodating the outer coiled pipe 400 is formed between the partition board 600 and the shell 100. To avoid flue gas flowing outside the heat exchange pipe 500 and make flue gas flowing in the flow guiding flue 6 as much as possible so as to improve the heat exchange effect, the spacing between the shell 100 and the partition board 600 may be equal to the outer diameter of the heat exchange pipe 500 (outer diameter of the outer edge 8 of the fin 1). The outer coiled pipe 400 is attached with the inner wall of the shell 100 and the outer wall of the partition board 600.
[0080] The outer coiled pipe 400 spirally coils up around a central axis. Correspondingly, the inner coiled pipe 300 also spirally coils up around the central axis. The orientation of the flue gas outlet 5 of the outer coiled pipe 400 is parallel to the central axis. To be specific, in the outer coiled pipe 400, the flue gas outlet 5 of the flow guiding flue 6 of one circle of the heat exchange pipe 500 faces the flue gas inlet 4 of the flow guiding flue 6 of a next circle of the heat exchange pipe 500. The orientation of the flue gas outlet 5 of the outer spirally coiled pipe 400 is perpendicular to the orientation of the flue gas outlet 5 of the inner coiled pipe 300. The orientation of the flue gas outlet 5 of the inner coiled pipe 300 is perpendicular to the partition board 600. The orientation of the flue gas outlet 5 of the outer coiled pipe 400 is parallel to the partition board 600.
[0081] In this embodiment, the partition board 600 in the heat exchanger only needs to be placed between the outer coiled pipe 400 and the inner coiled pipe 300, so that the installation is easier. The interior of the inner coiled pipe 300 is a combustion chamber 200, and the inner coiled pipe 300 surrounds the combustion chamber 200. Flue gas flows outward from the inner coiled pipe 300, wherein the opening of the flue gas inlet 4 faces inward and the opening of the flue gas outlet 5 faces outward. Flue gas first enters the flow guiding flue 6 on the upper and lower sides (based on the orientation facing
[0082] In this embodiment, as shown in
[0083] An embodiment of the present disclosure also provides a water heating apparatus comprising the heat exchanger according to any one of the above embodiments. This water heating apparatus may be a gas water heating device. More specifically, the water heating apparatus may be a gas water heater, a wall-hanging stove or a condensing type water heater. Of course, the water heating apparatus may also be a heating stove.
[0084] Any numeral values cited herein include all values of the lower values and the upper values from the lower limiting value to the upper limiting value, in increments of one unit, provided that there is a separation of at least two units between any lower value and any higher value. For example, if the value illustrating the number or process variable (such as temperature, pressure and time, etc.) of a component is from 1 to 90, preferably from 20 to 80, and more preferably from 30 to 70, then the purpose is to explain that the Description also explicitly enumerates values such as 15 to 85, 22 to 68, 43 to 51 and 30 to 32. For values which are less than one, one unit is appropriately considered to be 0.0001, 0.001, 0.01 or 0.1. These are only examples of what is specifically intended, and all possible combinations of numerical values between the lowest value and the highest value enumerated, are all expressly stated in the Description in similar ways.
[0085] Unless otherwise stated, all numerical ranges include the endpoints and all numbers that fall between the endpoints. The use of “about” or “approximately” in connection with a range applies to both ends of the range. Therefore, “about 20 to 30” is intended to cover “about 20 to about 30”, inclusive of at least the specified endpoints.
[0086] All articles and reference documents, including patent applications and publications, disclosed herein are incorporated by reference. The term “substantially formed of . . . ” describing combinations should include the determined elements, components, parts or steps as well as other elements, components, parts or steps that do not affect the basic novel features of the combination in substance. The use of the terms “contain” or “include” to describe the combinations of elements, components, parts or steps herein also give rise to the embodiments constituted substantially by these elements, components, parts or steps. The term “may” as used herein is intended to explain that any attribute included by the “may” as described is selectable.
[0087] Plural elements, components, parts or steps can be provided by a single integrated element, component, part or step. Alternatively, a single integrated element, component, part or step might be divided into separate plural elements, components, parts or steps. The disclosed “a” or “an” used for describing elements, components, parts or steps do not exclude other elements, components, parts or steps.
[0088] It is to be understood that the above description is intended to be graphically illustrative and not restrictive. Many embodiments and applications other than the examples provided would be apparent to those skilled in the art upon reading the above description. Therefore, the scope of the present teaching should be determined not with reference to the above description but should, instead, be determined with reference to the appended claims, along with their full scope of equivalents. The disclosures of all articles and references, including patent applications and publications, are incorporated by reference for all purposes. The omission in the foregoing claims of any aspect of the subject matter that is disclosed herein is not a disclaimer of the subject matter, nor should it be regarded that the inventors did not consider the subject matter to be a part of the disclosed subject matter of the disclosure.