HEAT TRANSFER DEVICE
20210325088 · 2021-10-21
Assignee
Inventors
- Derwalt Johannes ERASMUS (Cape Town, ZA)
- Theodor Willem VON BACKSTRÖM (Stellenbosch, ZA)
- David MCDOUGALL (Pretoria, ZA)
- Matti LUBKOLL (Offenhausen, DE)
Cpc classification
F24S20/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S2023/88
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S23/71
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S2080/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S23/79
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F28F13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S70/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24S20/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S23/71
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S70/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat transfer device (100) includes an inner tube (102) mounted within a tubular chamber (104) of a heat exchanger (106). The hollow tubular chamber (104) has a closed end (108) with inwardly sloping inner surfaces (110) and the inner tube (102) has an open end (112) that terminates short of the closed end (108). A diffuser (114) is provided and is shaped such that an operatively front part (116) thereof substantially conforms to a shape of the inner surfaces (110) of the closed end (108) so as to form a narrow flow passageway (118) between the diffuser (114) and the inner surfaces (110) at the closed end (108), and an operatively back part (120) of the diffuser (114) slopes towards the inner tube (102) and away from its open end (112) to form a diffusion zone (122). Heat transfer assemblies utilising the heat transfer device (100) are also disclosed.
Claims
1. A heat transfer device comprising an inner tube mounted within a hollow tubular chamber of a heat exchanger, the hollow tubular chamber having a closed end that has concave or inwardly sloping inner surfaces and the inner tube having an open end that terminates short of the closed end of the tubular chamber, wherein a diffuser is provided around a section of the inner tube adjacent its open end, the diffuser being shaped such that an operatively front part of the diffuser substantially conforms to a shape of the inner surfaces of the closed end of the hollow tubular chamber so as to form a narrow flow passageway between the diffuser and the inner surfaces at the closed end, and an operatively back part of the diffuser slopes or transitions towards the inner tube and away from its open end to form a diffusion zone in the hollow tubular chamber, wherein a working fluid moves through the inner tube to exit its open end, impinges on the closed end of the tubular chamber, is directed through the narrow flow passageway and undergoes pressure recovery in the diffusion zone.
2. The heat transfer device as claimed in claim 1 in which diffuser has a bulbous shape in cross section along an axis of the inner tube, with a bulb portion of the bulbous shape conforming to the inner surfaces of the closed end of the heat exchanger's tubular chamber.
3. The heat transfer device as claimed in claim 1 in which the closed end of the tubular chamber is concave.
4. The heat transfer device as claimed in claim 3 in which the closed end of the tubular chamber is hemispherical.
5. The heat transfer device as claimed in claim 1 in which the heat exchanger is an outer tube with a closed end.
6. The heat transfer device as claimed in claim 1 in which the inner tube has a nozzle at its open end that reduces a width of the inner tube to accelerate the working fluid exiting the open end.
7. The heat transfer device as claimed in claim 6 in which the nozzle is integral with the diffuser and is formed by a projecting inner portion of the diffuser.
8. The heat transfer device as claimed in claim 1 in which the diffuser is made from a nickel-based alloy material that is capable of resisting high temperatures.
9. The heat transfer device as claimed in claim 1 in which the diffuser is made as a solid part and includes an attachment formation by which it can be attached to the inner tube or to inner surfaces of the closed end of the hollow tubular chamber.
10. The heat transfer device as claimed in claim 1 in which the working fluid is pressurized and is chosen from air, water, steam, carbon dioxide and molten salt.
11. The heat transfer device as claimed in claim 1 in which the heat transfer device is an impingement heat transfer device and the working fluid is air.
12. A heat transfer assembly comprising at least one heat transfer device as claimed in claim 1 arranged with the closed ends of the or each heat transfer device directed to receive reflected solar radiation so that maximum heating occurs at the closed ends.
13. A heat transfer assembly as claimed in claim 12 in which a plurality of heat transfer devices are clustered together in a tessellated manner.
14. A heat transfer assembly as claimed in claim 13 which includes an inlet chamber and an outlet chamber connected to each other by way of the plurality of heat transfer devices such that the inlet chamber communicates with the inner tubes and the outlet chamber communicates with a space external of the inner tubes and within the hollow tubular chambers of the heat exchangers.
15. A heat transfer assembly as claimed in claim 12 which includes a dish structure surrounding the plurality of heat transfer devices for reflecting sunlight focused on the dish structure onto the heat transfer devices.
16. A heat transfer assembly as claimed in claim 12 in which one heat transfer device is mounted within a cavity formed by a receiver body, the receiver body being shaped with differently angled internal walls so that incoming solar radiation enters through an aperture in the receiver body, is substantially trapped and is reflected within the cavity to be directed onto the heat transfer device.
17. A heat transfer assembly as claimed in claim 16 in which the heat transfer assembly includes a dish structure spaced apart from the receiver body for reflecting sunlight focused on the dish structure into the aperture.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In the drawings:
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DETAILED DESCRIPTION WITH REFERENCE TO THE DRAWINGS
[0043] Embodiments of this disclosure provide a heat transfer device. The heat transfer device may include an inner tube mounted within a hollow tubular chamber. The hollow tubular chamber may be part of, or may be connected to, a heat exchanger. The hollow tubular chamber may have a closed end that has concave or inwardly sloping inner surfaces, and the inner tube may have an open end that terminates short of the closed end of the tubular chamber. In described embodiments, a diffuser is provided around a section of the inner tube. The diffuser may be provided around a section of the inner tube adjacent its open end. The diffuser may be shaped such that an operatively front part of the diffuser substantially conforms to the shape of the inner surfaces of the closed end of the hollow tubular chamber so as to form a narrow flow passageway between the diffuser and the inner surfaces at the closed end. The diffuser may also be shaped such that an operatively back part of the diffuser slopes or transitions towards the inner tube and away from its open end to form a diffusion zone in the hollow tubular chamber. In use, a working fluid may move though the inner tube to exit its open end, impinge on the closed end of the tubular chamber, be directed through the narrow flow passageway and be diffused in the diffusion zone.
[0044] Embodiments of the disclosure also provide a heat transfer assembly that includes a plurality of heat transfer devices. The heat transfer devices may be clustered together, in some embodiments in a tessellated manner. The heat transfer assembly may be part of a central receiver of a solar thermal energy system.
[0045]
[0046]
[0047] The inner tube (102) has an open end (112) that terminates short of the closed end (108) of the hollow tubular chamber (104), and a section of the inner tube (102) adjacent its open end (112) includes a diffuser (114) provided around that section. The diffuser (114) is shaped such that an operatively front part (116) thereof substantially conforms to the shape of the inner surfaces (110) of the closed end (108) of the hollow tubular chamber (104) so as to form a narrow flow passageway (118) between the diffuser (114) and the inner surfaces (110) at the closed end (108), which in this embodiment is between two hemispherical surfaces. An operatively back part (120) of the diffuser slopes or transitions gradually towards the inner tube (102) and away from its open end (112) to form a diffusion zone (122) in the hollow tubular chamber (104). In this embodiment, the operatively back part (120) of the diffuser slopes along a straight line, but the operatively back part (120) may slope or transition away from the operatively front part (116) towards the inner tube (103) along a different curve, such as a parabolic curve.
[0048] It will be apparent from what follows that the diffuser (114) functions to affect pressure recovery in the diffusion zone (122) at the operatively back part (120) thereof, whereas the operatively front part (116) may function primarily as a flow enhancement and heat transfer enhancement part. For the sake of brevity, the entire structure is referred to as the “diffuser (114)” despite the fact that the front part (116) thereof has other functions. The narrow flow passageway (118) can act as a combination of a nozzle and a diffuser.
[0049] The diffuser (114) may have a bulbous shape in cross section along an axis (123) of the inner tube (102), as most clearly shown in
[0050] The inner tube may have a nozzle (126) at its open end (112) that reduces a width of the inner tube (102) so as to accelerate working fluid exiting the open end. In the illustrated embodiment, the diffuser (114) has a central bore (128) into which the inner tube (102) snugly fits, and an integral, projecting inner portion (130) which overhangs the open end (112) to form the nozzle (126). In other embodiments, the nozzle could be a separate part from the diffuser or could be formed by a narrowing of the open end (112) of the inner tube (102).
[0051] In this example, the inner tube (102) and hollow tubular chamber (104) are concentric cylindrical tubes, and the diffuser has an annular cross section taken on the axis (123) along the length of the inner tube (102) and is axisymmetric. Different geometries of the inner tube (102), tubular chamber and diffuser may be suited for other applications.
[0052] The heat transfer device (100) may be part of a heat transfer assembly, such as the example of the heat transfer assembly (10) of
[0053]
[0054] In this embodiment the flow passageway (118) has a substantially consistent width resulting from the shape of the front part (116) of the diffuser (114) conforming to the shape of the closed end (108), but it is envisaged that the width of the flow passageway could narrow slightly away from the central point of impingement so as to affect a uniform dynamic pressure in the narrow passage way. What is desired is that a high velocity of the working fluid through the narrow flow passageway (118) must be preserved, and therewith a large heat transfer coefficient, which is achieved by putting the front part of the diffuser (114) near the closed end (108). A large heat transfer coefficient is desired because the closed end (108) of the heat exchanger is where the maximum radiation is received and is therefore a zone of maximum heating. It is also advantageous for channel flow to occur in the narrow flow passageway (118), which is where the flow area is constant with respect to an axis perpendicular to the direction of fluid motion. Implementing channel flow allows the velocity, as well as the large surface heat transfer coefficient, to be maintained throughout the region of the narrow flow passageway (118). Turbulent eddies and other phenomena that dissipate mechanical energy are reduced when using this heat transfer device (100) when compared with an impinging jet (200).
[0055] After moving through the narrow flow passageway (118), the working fluid undergoes pressure recovery in the diffusion zone (122). Kinetic energy in the working fluid is recovered in the diffusion zone (i.e. dynamic pressure is recovered into static pressure). The working fluid is gradually dispersed into a larger flow area in a way that does not cause substantial eddies and expansion of the working fluid is controlled. The diffusion process is completed when an annular (or, in other embodiments, another outside geometry such as a hexagonal) flow region begins, where the working fluid moves through the space external of the inner tube (102) and within the hollow tubular chamber (104) as shown by arrows (136) to communicate with the outlet chamber (16). The heated working fluid can then be transported from the outlet chamber (16) to a turbine (not shown) for generating electricity. The impingement heat transfer device (100) may therefore transfer heat resulting from concentrated solar radiation to a pressurized air stream at high temperature. A larger rate of heat transfer may be achieved with lower change in total pressure around the entire device than in previous devices.
[0056] Simulation Results
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[0058] The reference heat transfer device (200) may be typical of existing heat transfer devices in which an inner tube (202) carries a pressurized working fluid which impinges on inner hemispherical surfaces of an outer tube (204). As can clearly be seen in
[0059] Turning now to
[0060] These simulation results show a significant improvement in the conserved total pressure of the heat transfer device (100) of
[0061] Experimental Results
[0062] A prototype heat transfer device (300) was made with the physical dimensions (in mm) shown in
[0063] The two heat transfer devices were compared with two reference nozzle configurations with the same throat diameters (16 mm and 12 mm) but without the diffuser. An experiment was conducted to measure the heat transfer and total pressure loss performance characteristics of the two heat transfer devices in comparison with the two references.
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[0065] For these relatively low-temperature experiments, a uniform temperature heat addition on the exterior hemispherical surface (315) of 100° C. occurred with an average air inlet temperature of 22° C.
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[0068] The results show that the experimental prototypes generally exhibit improved heat transfer performance with the same or lower loss in total pressure when compared to the reference nozzles, particularly at higher mass flow rates. The heat transfer device was therefore generally demonstrated to improve heat transfer and pressure loss characteristics in the geometry under investigation, namely impingement within a hemispherical dome.
[0069] Computational Fluid Dynamic Results
[0070] Since the experimental set-up could only be used at relatively low temperatures, compared to temperatures of several hundreds of degrees Celsius in actual concentrating solar energy system receivers, a high temperature computational fluid dynamics (CFD) analysis was done based on the model and validated with the low temperature experimental results. The high temperature CFD analysis was executed with uniform flux heat addition on the exterior hemispherical surface (315) of 450 kW per m.sup.2 and an air inlet temperature of 413′G:
[0071] The geometry of the prototypes can be chosen to achieve a favourable combination of heat transfer and pressure loss characteristics. To simplify the comparison between the prototypes and the reference jet impingement devices, the reference dimensions of the CFD-generated prototypes were chosen to exhibit similar heat transfer characteristics as the reference impinging jets, so that total pressure losses can be compared.
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[0073] The heat transfer device may be used in many applications in which a large heat flux is concentrated onto a small surface area and the fluid that is being heated (or cooled) has a low capacity for heat transfer, such as air. The device is useful because the required amount of energy to move the working fluid through the device is low relative to existing devices (i.e. the loss in total pressure is low) while the rate of heat transfer is improved.
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[0077] The invention is not limited to use in central solar receiver applications, and could be used in applications where the working fluid is cooled or heated. Many other geometries of heat transfer devices are possible which fall within the scope of the invention.
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[0080] A working fluid (such as pressurized air) enters the heat transfer assembly (800) by means of an inlet chamber or manifold (806), as shown by arrow 808, and is distributed to each heat transfer device (802). The air is heated within each heat transfer device (802) by concentrated solar radiation and the air then exits through an outlet chamber or manifold (810) as shown by arrow 812. The inlet and outlet manifolds (806, 810) operate at a relatively low flow velocity compared to the flow velocity in each heat transfer device (802), to facilitate low pressure losses. As previously described, the diffusers of each heat transfer device (802) accelerate the flow in the narrow flow region to enable effective heat transfer while subsequently recovering the dynamic pressure in the diffusion zone by efficiently decelerating the working fluid.
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[0082] The foregoing description has been presented for the purpose of illustration; it is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Persons skilled in the relevant art can appreciate that many modifications and variations are possible in light of the above disclosure.
[0083] The language used in the specification has been principally selected for readability and instructional purposes, and it may not have been selected to delineate or circumscribe the inventive subject matter. It is therefore intended that the scope of the invention be limited not by this detailed description, but rather by any claims that issue on an application based hereon. Accordingly, the disclosure of the embodiments of the invention is intended to be illustrative, but not limiting, of the scope of the invention, which is set forth in the following claims.
[0084] Finally, throughout the specification and accompanying claims, unless the context requires otherwise, the word ‘comprise’ or variations such as ‘comprises’ or ‘comprising’ will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.