STRIPPING OF METAL FROM CATHODES
20210324529 · 2021-10-21
Inventors
Cpc classification
C25C7/08
CHEMISTRY; METALLURGY
Y02P10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B25J9/0093
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An apparatus for stripping metal (12, 14) deposited on a cathode plate (16), comprises a first robotic arm (46) carrying a first stripping apparatus (40), the first stripping apparatus having a first gripping apparatus (62, 63) to grip the cathode plate such that the first robotic arm operates to lift the cathode plate out of the stripping station following stripping of the metal sheets from the cathode plate. A second robotic arm (48) carrying a second stripping apparatus (42) is located on a second side of the cathode plate, the second stripping apparatus having a second gripping apparatus (76, 77) for gripping one or both of the first sheet of metal (12) and the second sheet of metal (14). The second robotic arm can be operated to move the first sheet of metal and the second sheet of metal to a metal storage region following stripping from the cathode plate (16). The metal is stripped from the cathode plate without breaking the bridge of metal that interconnects the first sheet of metal and the second sheet of metal.
Claims
1. A method for stripping metal deposited on a cathode plate, wherein the cathode plate has a first sheet of metal deposited on a first side and a second sheet of metal deposited on a second side, with a bridge of metal formed at a lower edge of the cathode plate interconnecting the first sheet of metal with the second sheet of metal, the method comprising: moving a first stripping apparatus with a first robotic arm to separate the first sheet of metal from the first side of the cathode plate, moving a second stripping apparatus with a second robotic arm to separate the second sheet of metal from the second side of the cathode plate, wherein the first sheet of metal and second sheet of metal remain interconnected by the bridge of metal at the lower edge, gripping the cathode plate with a first gripping apparatus, the first gripping apparatus being associated with the first robotic arm, and operating the first robotic arm to remove the cathode plate from the stripping station and place the cathode plate into a storage region or a transport region, and moving the first sheet of metal and the second sheet of metal to a metal storage region or a metal transport region.
2. The method as claimed in claim 1 wherein the step of moving the first sheet of metal and the second sheet of metal to a metal storage region or a metal transport region comprises moving the first sheet of metal and the second sheet of metal to a metal storage region or a metal transport region using the second robotic arm.
3. The method as claimed in claim 2 comprising gripping one or both of the first sheet of metal and second sheet of metal using a second gripping apparatus associated with the second robotic arm, and operating the second robotic arm to move the first sheet of metal and the second sheet of metal to the metal storage region or the metal transport region.
4. The method as claimed in claim 1 wherein the second sheet of metal is held in position by side guides and a pusher pushes the first sheet of metal towards the stripping apparatus, and a second gripping apparatus associated with the second robotic arm grips the first sheet of metal and/or the second sheet of metal and the second robotic arm is operated to move the first sheet of metal and the second sheet of metal to the metal storage region or metal transport region.
5. The method as claimed in claim 4 wherein the second sheet of metal is gripped by second gripping apparatus associated with the second robotic arm and a pusher pushes the first sheet of metal towards the stripping apparatus to close up a gap between the first sheet of metal and the second sheet of metal, and the second robotic arm is operated to move the first sheet of metal and the second sheet of metal to the metal storage region or metal transport region.
6. The method as claimed in claim 5 wherein the second gripping apparatus grips the first sheet of metal once it has been pushed towards the second sheet of metal.
7. The method as claimed in claim 1 wherein the second robotic arm moves the first sheet of metal and the second sheet of metal to a movable support and the second gripping apparatus is actuated to let go of the first sheet of metal and the second sheet of metal, and the movable support is moved so that the first sheet of metal and the second sheet of metal are moved onto a conveyor.
8. The method as claimed in claim 7 wherein the movable support comprises a down ender having a support surface, the support surface being movable between a lower position at which the support surface at least partly located below a conveyor and an upper position at which the support surface extends upwardly above the conveyor, wherein the first metal sheet and the second metal sheet are moved by the second robotic arm to a position where first metal sheet and the second metal sheet are supported by the support surface in the upper position, the second gripping apparatus releases the metal sheets and the second robotic arm is operated to move the second gripping apparatus away from the metal sheets, and the down ender is operated so that the support surface moves to the lower position and the metal sheets come into contact with the conveyor and are transported away by the conveyor.
9. The method as claimed in claim 1 wherein the steps of separating the first sheet of metal and the second sheet of metal from the respective sides of the cathode plate comprises positioning a first stripping apparatus between the cathode plate and the first sheet of metal, positioning a second stripping apparatus between the cathode plate and second sheet of metal, the first stripping apparatus being moved by the first robotic arm and the second stripping apparatus being moved by the second robotic arm, moving the first stripping apparatus between the first sheet of metal and the cathode plate to thereby separate the first sheet of metal from the cathode plate and moving the second stripping apparatus between the second sheet of metal and the cathode plate to thereby separate the second sheet of metal from the cathode plate, wherein the first sheet of metal and second sheet of metal remain interconnected by the bridge of metal at the lower edge.
10. The method as claimed in claim 1 wherein the cathode plates have been flexed prior to positioning in the stripping station to open up a small gap at the top between the deposited sheets of metal and the cathode plate and the stripping apparatus is subsequently inserted into the small gaps in the stripping station in order to complete the stripping process.
11. An apparatus for stripping metal deposited on a cathode plate, the apparatus comprising: a stripping station having a support for supporting a cathode plate having a first sheet of metal deposited on a first side of the cathode plate and a second sheet of metal deposited on a second side of the cathode plate, the first sheet of metal and the second sheet of metal being interconnected by a bridge of metal deposited at a lower edge of the cathode plate; a first stripping machine located on a first side of the cathode plate, the first stripping machine comprising a first robotic arm carrying a first stripping apparatus, the first stripping machine having a first gripping apparatus associated with the first robotic arm, the first gripping apparatus adapted to grip the cathode plate such that the first robotic arm can be operated to thereby lift the cathode plate out of the stripping station following stripping of the first metal sheet and the second metal sheet from the cathode plate, a second stripping machine located on a second side of the cathode plate, the second stripping machine comprising a second robotic arm carrying a second stripping apparatus, the second stripping machine having a second gripping apparatus associated with the second robotic arm, the second gripping apparatus adapted for gripping one or both of the first sheet of metal and the second sheet of metal, wherein the second robotic arm can be operated to move the first sheet of metal and the second sheet of metal to a metal storage region or a metal transport region following stripping of the first sheet of metal and second sheet of metal from the cathode plate, the first stripping apparatus and the second stripping apparatus being operable to strip the first sheet of metal and the second sheet of metal from the cathode plate without breaking the bridge of metal that interconnects the first sheet of metal and the second sheet of metal.
12. The apparatus as claimed in claim 11 wherein the first stripping apparatus is connected to the first robotic arm and the second stripping apparatus is connected to the second robotic arm.
13. The apparatus as claimed in claim 12 wherein the first stripping apparatus is mounted directly to the first robotic arm and the second stripping apparatus is mounted directly to the second robotic arm, or the first stripping apparatus is mounted indirectly with one or more intermediate portions between the first robotic arm and the first stripping apparatus and the second stripping apparatus is mounted indirectly with one or more intermediate portions between the second robotic arm and the second stripping apparatus.
14. The apparatus as claimed in claim 11 wherein the stripping apparatus includes one or more insertion means adapted for insertion between the metal and the cathode plate in order to separate at least a portion of the metal from the cathode plate.
15. The apparatus as claimed in claim 14 wherein the insertion means comprises one or more pincers, knives, chisels, wedges or the like, or any combination thereof.
16. The apparatus as claimed in claim 14 further comprising complementary means adapted to be positioned adjacent the external surface of the metal such that the insertion means and the complementary means form a pair of pincers adapted to grip at least a portion of the metal.
17. The apparatus as claimed in claim 14 comprising a plurality if insertion means, the insertion means being spaced apart from one another such that the insertion means are inserted into a gap between the metal and the cathode plate at points along at least a portion of the width of the cathode plate in order to ensure that the entire width of the metal is separated from the cathode plate.
18. The apparatus as claimed in claim 11 wherein the stripping apparatus comprises stripping means and the shape of the stripping means is such that driving the stripping means between the metal and the cathode plate is sufficient to result in the stripping of the metal from the cathode plate.
19. The apparatus as claimed in claim 18 wherein the stripping means comprises a wedge-shaped portion, wherein the wedge-shaped portion is driven point-first between the metal and the cathode plate.
20. The apparatus as claimed in claim 19 wherein a tip of the wedge-shaped portion is driven to the bottom of the cathode plate during stripping.
21. The apparatus as claimed in claim 19 wherein the dimensions of the wedge-shaped portion are such that an angle between the metal sheet and the cathode plate is no more than 20°, or no more than 15°, or between about 10° and 12° when the wedge-shaped portion is driven to the bottom of the cathode plate.
22. The apparatus as claimed in claim 21 wherein an angle between the sides of the wedge-shaped portion is no more than 20°, or no more than 15°, or between about 10° and 12°.
23. The apparatus as claimed in claim 19 wherein the dimensions of the wedge-shaped portion are such that the height of the wedge-shaped portion is approximately equal to the height of the metal sheet and the width of the wedge-shaped portion is approximately equal to the width of the cathode plate
24. The apparatus as claimed in claim 19 wherein a plurality of wedge-shaped portions is provided.
25. The apparatus as claimed in claim 24 wherein the wedge-shaped portions are spaced approximately equidistantly from one another across the width of the cathode plate.
26. The apparatus as claimed in claim 11 wherein the stripping means are provided with one or more rollers to reduce friction as the stripping means is driven into the gap between the metal and the cathode plate.
27. The apparatus as claimed in claim 26 wherein the stripping means comprises a pair of rollers, with one of said pair of rollers being adapted to contact the internal face of the metal, while the second of said pair of roller is adapted to contact the surface of the cathode plate.
28. The apparatus as claimed in claim 26 wherein the one or more rollers are adapted to be located at or adjacent a vertical edge of the metal when the apparatus is in use.
29. The apparatus as claimed in claim 28 wherein one or more rollers are adapted to be located at each of the vertical edges of the metal and the wedge-shaped portion is located intermediate the one or more rollers adapted to be located at each of the vertical edges of the metal.
30. The apparatus as claimed in claim 11 wherein the stripping means comprises at least one roller that contacts the cathode plate and at least one projection that contacts the metal.
31. The apparatus as claimed in claim 30 wherein the at least one roller contacts the cathode plate, thereby minimising damage to the cathode plate.
32. The apparatus as claimed in claim 11 wherein each robotic arm comprises a first arm having a second arm pivotally connected thereto, the stripping apparatus being pivotally connected to the second arm of the robotic arm, the first arm of the robotic arm being pivotally connected to a base, the base being rotatable about a vertical axis, the first robotic arm being pivotally connected about a horizontal axis to the base, the second arm being pivotally connected to the first arm.
33. The apparatus as claimed in claim 11 wherein the first robotic arm and the second robotic arm are controlled such that the first stripping apparatus and the second stripping apparatus move simultaneously with each other during stripping of the sheets of metal from the cathode plate.
34. The apparatus as claimed in claim 11 wherein the stripping means is formed integrally with the robotic arm, or the robotic arm is adapted to allow the stripping means to be attached thereto.
35. The apparatus as claimed in claim 11 wherein the first gripping apparatus comprises one or more clamps, suction devices, clips or any combination thereof and the second gripping apparatus comprises one or more clamps, suction devices, clips or any combination thereof.
36. The apparatus as claimed in claim 35 wherein the first gripping apparatus comprises one or more clamps and the one or more clamps are actuated electrically, hydraulically, pneumatically, or any combination thereof and the second gripping apparatus comprises one or more clamps and the one or more clamps are actuated electrically, hydraulically, pneumatically, or any combination thereof.
37. The apparatus as claimed in claim 11 wherein the first gripping apparatus comprises at least one clamp located at one side of the first stripping apparatus and at least one clamp located at an opposite side of the first stripping apparatus and the second gripping apparatus comprises at least one clamp located at one side of the second stripping apparatus and at least one clamp located at an opposite side of the second stripping apparatus.
38. The apparatus as claimed in claim 11 wherein the first gripping apparatus is mounted to a frame or a support that forms part of the first stripping apparatus and the second gripping apparatus is mounted to a frame or a support that forms part of the second stripping apparatus.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0061] Various embodiments of the invention will be described with reference to the following drawings, in which:
[0062]
[0063]
[0064]
[0065]
DESCRIPTION OF EMBODIMENTS
[0066] It will be appreciated that the drawings have been provided for the purpose of illustrating preferred embodiments of the present invention. Therefore, the skilled person will understand that the present invention should not be considered to be limited solely to the features as shown in the drawings.
[0067] Turning initially to
[0068] The deposited metal 12, 14 is removed from the cathode plate in a stripping station 20. Stripping station 20 includes a support frame comprising 4 uprights, 3 of which are shown at 22, 23, 24 and upper horizontal members 25, 26. The support frame carries a cathode plate support (obscured in
[0069] A chain conveyor 28 is located underneath the stripping station. A pusher 30 is located to one side of the cathode plate. Pusher 30 comprises two uprights 31, 32 and a horizontal contact member 33. The lower end of the uprights 31, 32 are pivotally mounted about an axle 34 and an actuator 35 is used to pivot the pusher to the right from the position shown in
[0070] The stripping station also includes a down ender (obscured in
[0071] The first robot 36 is positioned to one side of the stripping station. A second robot 38 is positioned to the other side of the stripping station. First robot 36 is partially obscured in
[0072] The first robot 36 comprises a base 43. The base 43 is fixed in positioned to the floor. The base 43 carries a robot base unit 44. Robot base unit 44 can rotate about a vertical axis. The robot base unit 44 carries a first robot arm 46. First robot aim 46 is mounted to the robot base unit 44 about axle or pivot pin 47. Axle or pivot pin 47 allows the first robot arm to rotate about a horizontal axis. A second robot arm 48 is mounted to the distal end of the first robot arm 46 at axle or pivot pin 49. Again, axle pivot pin 49 allows the second robot arm to rotate about a horizontal axis. The distal end of the second robot arm 48 is fitted with a universal joint 50 and the first stripping apparatus 40 is mounted to the universal joint 50. Universal joint 50 includes a horizontal axis 51 and a vertical axis 52 and a further axis 52A that is generally coincident with the longitudinal axis of the arm 48. By virtue of the construction of the second robot arm 38, the second stripping apparatus 42 has a wide range of movements. It can move horizontally, vertically, as well as rotatably about horizontal and vertical axes. It will be appreciated that other robots of different design may also be used in the present invention.
[0073] The first robot 46 and the second robot 48 are suitably of conventional design. Movement of the robots is controlled by appropriate controllers and actuators built into the robots. Again, these may be conventional and need not be described further.
[0074]
[0075] The top member 56 has a mount 61 attached thereto. Mount 61 enables the first stripping apparatus to be mounted to the first robot arm. The mount 61 includes a short cylinder welded to the top member 56, the short cylinder having a flange attached thereto, and a number of gusset plates welded to the flange and the top member to provide additional strength. Other designs for the mount may also be used.
[0076] The first stripping apparatus 40 also has two gripping means in the form of clamps 62, 63 mounted to oppose sides of the frame. The clamps 62, 63 are essentially identical to each other. Clamp 62 includes two ears 64, 65 that are welded or otherwise joined to the side plate 53. These ears support a pin 66. A rotatable clamping plate 67 is mounted via short arms 68, 69 to the pin 66. An eccentric arm 70 is mounted for rotation about axis 71. A drive, such as a hydraulic cylinder or a pneumatic cylinder 72 can be extended and retracted to move the eccentric arm 70 about axis 71 which, in turn, causes the pin 66 to rotate which also causes the rotatable clamping plate 67 to rotate. In this manner, the clamping plate can be selectively opened and closed.
[0077] Clamp 63 is of essentially identical construction. Other drive arrangements may replace the hydraulic cylinder or pneumatic cylinder 72. As best shown in
[0078] The first stripping apparatus 40 also includes a plurality of rollers, some of which are numbered at 73, 74. As can be seen from
[0079]
[0080] Second stripping apparatus 42 differs from first stripping apparatus 40 in that second stripping apparatus 42 includes a second set of clamps 76, 77. The second set of clamps 76, 77 may be of essentially identical construction with essentially identical drive arrangements to the clamps 62, 63. However, as can be seen from
[0081] The second stripping apparatus 42 also includes side guides 78, 79 that are mounted to respective side members 53′, 54′ of the second stripping apparatus 42. The guide 78 comprises an angled guide plate having a first section 80 and an outwardly angled second section 81. The guide 78 is mounted to or formed with a side plate 82 that is welded to the side member 53′. Guide 79 is of essentially similar construction. The guides assist in holding the second sheet of metal 14 in position by the side guides and the pusher pushes the first sheet of metal towards the stripping apparatus The guides prevent titling of the cathodes during the stripping operation, which could otherwise result in the cathode deposits moving out of reach of the clamps/grippers.
[0082] As mentioned above, first stripping apparatus 40 is mounted to the robotic arm of the first robot 36 and second stripping apparatus 42 is mounted to the robotic arm of second robot 38.
[0083] Operation of the first and second stripping apparatus and the first and second robots to strip deposited metal from a cathode plate, remove the stripped cathode plate from the stripping station and move the stripped metal to a transport region or storage region will now be provided with reference to
[0084] Prior to positioning the cathode plate having the sheets of deposited metal thereon in the stripping station, the cathode plate is flexed to open up a small gap at the top between the deposited sheets of metal and the cathode plate. The stripping apparatus can be inserted into the small gaps in the stripping station in order to complete the stripping process. The step of flexing the cathode plates to partly separate the deposited metal from the cathode plate prior to placing the stripping apparatus between the cathode plate and the deposited sheets of metal is well known in the art and need not be described further.
[0085] Conventional cathode handling apparatus is used to place the thus-flexed cathode plate in the stripping station 20. This is shown in
[0086]
[0087]
[0088] After the wedges 58, 58′are inserted into the gap between the sheets of deposited metal 12, 14 and the cathode plate 16 (as shown in
[0089]
[0090] At this stage, the clamps 62, 63 on the first stripping apparatus are actuated to grip the cathode plate 16. Similarly, the clamps 62′, 63′ on the second stripping apparatus are actuated to clamp onto the sheet of deposited metal 14. The first robot arm is then operated to start to lift the first stripping apparatus 40 upwardly. This also starts to lift the cathode plate 16 out of the stripping station 20. The first step of this movement is shown in
[0091]
[0092] In
[0093]
[0094] Once the second stripping apparatus 42 has been removed from between the sheets of deposited metal 12 and 14, the down ender 84 is lowered to the position shown in
[0095] When the down ender 84 reaches the position as shown in
[0096] In order to ready the stripping station 20 for stripping deposited metal from another cathode plate, the pusher 30 is returned to a more upright orientation (as shown in
[0097] Preferred embodiments of the present invention allow for efficient handling of cathode plates and the stripped metal that has been removed from the cathode plates. This can result in improved productivity and increased metal production from the stripping stations. Further, as the cathode plates are removed from the stripping stations by one of the robots, separate cathode plate handing apparatus for removing the stripped cathode plates from the stripping station is not required.
[0098] In the present specification and claims (if any), the word ‘comprising’ and its derivatives including ‘comprises’ and ‘comprise’ include each of the stated integers but does not exclude the inclusion of one or more further integers.
[0099] Reference throughout this specification to ‘one embodiment’ or ‘an embodiment’ means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, the appearance of the phrases ‘in one embodiment’ or ‘in an embodiment’ in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more combinations.
[0100] In compliance with the statute, the invention has been described in language more or less specific to structural or methodical features. It is to be understood that the invention is not limited to specific features shown or described since the means herein described comprises preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims (if any) appropriately interpreted by those skilled in the art.