Guiding Device, System and Method for Surface Treatment
20210323111 · 2021-10-21
Inventors
- Nicolai Knecht (Pliezhausen, DE)
- Timo Bayer (Tübingen, DE)
- Philipp Oehler (Bad Krozingen, DE)
- Erik Schüssler (Leonberg, DE)
- David Grimm (Nürtingen, DE)
- Manuel Bäuerle (Filderstadt, DE)
- Michael Higelin (Köngen, DE)
Cpc classification
B24B23/005
PERFORMING OPERATIONS; TRANSPORTING
B23Q9/0028
PERFORMING OPERATIONS; TRANSPORTING
International classification
B24B23/00
PERFORMING OPERATIONS; TRANSPORTING
B23Q9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a guiding device 100, a system comprising a guiding device and a tool 111 for surface treatment, a method for surface treatment with the guiding device 100 and a method for retrofitting a tool 111 with the guiding device 100. The guiding device 100 comprises at least one guide element 101, one angle device 102 and one connection arrangement 130 for connecting the guiding device to the tool 111. Furthermore, a predetermined angle between the plane 180 of the at least one guide element 101 and a plane of action 110 of the connectable tool 111 is set by means of the angle device 102. The guiding device 100 is furthermore characterised in that it is switchable between at least one flexible operating state and one rigid operating state.
Claims
1. A guiding device for a tool for the surface treatment of a workpiece comprising at least one guide element; one angle device; and one connection arrangement for connecting the guiding device to the tool; wherein a predetermined angle between the plane of the at least one guide element and a plane of action of the connectable tool can be set by the angle device; and wherein the guiding device is switchable between at least one flexible operating state and one rigid operating state.
2. The guiding device according to claim 1, furthermore having a bracing element, which is designed to set at least the rigid operating state.
3. The guiding device according to claim 2, wherein the connection arrangement has a cutout for the bracing element; and wherein the bracing element has a rotatable eccentric body, which can be coupled to one end of a connection element running through the angle device and which is designed to engage in the cutout of the connection arrangement optionally with play or without play, in order to set the flexible operating state or the rigid operating state.
4. The guiding device according to claim 1, furthermore having at least one elastic element for setting the flexible operating state, wherein the element is selected from a group comprising: a spring, damping plate, bolt with at least one elastic section or a combination of said elastic elements.
5. The guiding device according to claim 1, wherein the angle device has a clamping system for fixing and releasing an angle, comprising a mechanical operating element selected from the group comprising: a screw connection, a clamping lever, a rotary knob or a latching mechanism.
6. The guiding device according to claim 1, further comprising at least one handle, which is arranged on the angle device or the connection arrangement or a transition region between the angle device and the connection arrangement and/or on the guide element on the side away from the guide plane.
7. The guiding device according to claim 6, wherein the handle has at least one longitudinally displaceable lengthening element, which can be brought into engagement with a mating element of the connection arrangement or of the angle device.
8. The guiding device according to claim 1, wherein the angle device comprises a rail system.
9. The guiding device according to claim 8, wherein an element that can be displaced by a specific angle on at least one arcuate rail is formed as a handle with a clamping system.
10. The guiding device according to claim 9, wherein the clamping direction of the clamping system is arranged orthogonal to the sliding track of the rail and a first contact surface in the handle and a second contact surface in the rail system can be fixed by friction when the angle device is in the locked position.
11. The guiding device according to claim 1, wherein the guide element has at least one guide plate with at least one roller element and/or with at least one elastic element.
12. The guiding device according to claim 1, wherein the guide element is mounted on the side facing the tool so as to be rotatable about an axis of rotation.
13. The guiding device according to claim 1, wherein the guide element or guide plate has at least one receptacle for a detachably attachable sliding base sliding structure, sliding woven fabric and/or sliding knitted fabric with a predetermined sliding property as a function of a workpiece surface.
14. The guiding device according to claim 1, wherein an axis of rotation of the angle device is arranged at the upper edge of the workpiece to be treated.
15. The guiding device according to claim 1, wherein the guiding device, in the flexible operating mode, has an angular play of +/−10% of the angle that can be set by the angle device.
16. The guiding device according to claim 15, wherein the guiding device furthermore has a stop, in order to damp an end position of the angular play.
17. A system comprising a guiding device for a tool according to claim 1 and a tool for surface treatment.
18. The system according to claim 17, wherein the tool is a hand-held or at least partially automatically guided electric sanding tool.
19. The system according to claim 17, wherein at least part of the guide element formed as a guide plate is displaceable into a position away from the plane of action, for changing the sanding material.
20. A method for the surface treatment of edge surfaces on workpieces comprising the following steps: providing a guiding device of a tool with at least one guide element and one angle device which is connected to a tool; setting a predetermined angle between the plane of the at least one guide element and a plane of action of the tool by the angle device; placing the at least one guide element of the guiding device onto a workpiece to be treated, with at least one edge; optionally setting a flexible operating state, in which the plane of action of the tool, relative to the treatment plane, is movable for flexible adaptation to the edge surface to be treated; or setting a rigid operating state, in which a predetermined angle between the plane of at least one guide element and a plane of action of the connected tool is fixed.
21. A method for retrofitting a tool with a guiding device of the tool with at least one guide element; and an angle device comprising the following steps: providing a guiding device for a tool with at least the guide element; and the angle device; and connecting the tool, for surface treatment, to the guiding device of the tool by a connection arrangement.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0049] Further features and advantages of the invention emerge with reference to the following drawings in which advantageous exemplary embodiments of a guiding device according to the invention are depicted by way of example, without restricting the invention to the exemplary embodiments shown. In the drawings:
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[0074] The depictions are diagrammatic and are not necessarily true to scale. Furthermore, they do not show all details but rather are partially restricted to the depiction of the details which are essential to the invention and of further features which facilitate the explanation and description of the invention. Identical elements in the different figures are labelled with identical reference symbols. In the following description of the figures, different spatial or terms are specified in relation to directions. It is pointed out that terms such as top, bottom, vertical, horizontal or first, second and third are used for better understanding of the figures, but do not restrict the exemplary embodiments to the specified terms.
DETAILED DESCRIPTION OF THE FIGURES
[0075]
[0076] In this way, the axis of rotation 106 can be arranged close to the plane of action of the sanding disc 117 substantially at the level of the impact protection 107. The tool 111 with the sanding disc 117 is designed for surface treatment and, with the position of the axis of rotation arranged in this way, can in particular treat edges with an even and accurate sanding pattern.
[0077] By means of a connection arrangement 130, the tool 111 is connected to the guiding device 100 in such a way that the tool 111 is arranged vertically in relation to the plane of the guide plates. Other arrangements such as a horizontal or angled position of the tool 111 are conceivable, as long as the centre of gravity position of the attached tool prevents, as far as possible, the guiding device from tipping over. A handle upper part 103 is provided for improved handling of the guiding device.
[0078] In the embodiment shown, the connection arrangement 130 is used, on the one hand, to retain the handle 103 and on the other hand to retain the impact protection 107. The handle 103 can also be adapted ergonomically to the hand and other designs of the handle, not shown, can be realised. Depending on the tools to be connected, the advantageous form-fitting connection to the connection arrangement 130 can be configured differently than in
[0079] In
[0080]
[0081] The structure of the rail system is divided into the following three component groups:
First Group 101:
[0082] The guide element 101, which has a guide plate 110. Furthermore, the guide element 101 has a receptacle for the rails arranged in the handle 103.
Second Group 120:
[0083] The handle region 103, which has, in the lower part, rails and arcuate guide tracks 105 which can be brought into engagement with the receiving rails of the guide element, as shown for example in the section A-A from
Third Group 130:
[0084] The connection arrangement 130 connects the handle assembly (2nd group) to the tool 111.
[0085]
[0086] This section A-A is shown in
[0087] The guide element 101 with the guide plate 115 and sliding base 116 is connected to the handle assembly 120 by means of the rail system. The angle device 102 is formed as a rail system, which has displaceable angle retainers 104 and arcuate guide tracks 105. A predetermined angle is securely settable by means of the rotary knob 113 inserted in the handle upper part 103 and a counter bearing 137 (shown in full in
[0088]
[0089] The centre axis of the pivot bearing 133 forms the pivot axis about which the handle assembly 120 of the guiding device is mounted in a pivotable manner in the flexible operating mode. The pivot axis preferably lies close to or in the sectional axis of the centre plane of the workpiece to be treated and of the vertically arranged Z plane through the centre of gravity of the guiding device. The angular play for the flexible operating mode can optionally be allowed or not allowed by the clamping element 121 depending on the position. The angle device 102 can be set at a predetermined angle using the rotary knob 113.
[0090]
[0091] The rail system for the angle device 102 is arranged on the upper side of the guide element 101 centrally and on the side facing the connection arrangement. This rail system has the displaceable angle retainer 104 and the arcuate guide tracks 105. The guide tracks 105 can engage in the second assembly 120, i.e. in particular in the rails 112 of the angle device 102. The handle region is arranged above the rail system of the angle device 102, with a handle upper part 103 and a handle lower part 123. The handle assembly 120 can be secured using the rotary knob 113 and a mating element guided in the rail system (see reference symbol 137 in
[0092] Furthermore, the handle assembly 120 has, at its lower end, a retaining device 125 that is configured to receive the pivot bearing 133 in the receptacle 126. With the aid of the pivot bearings 133 and 134, the retaining device 125 of the handle assembly 120 is connectable to the connection arrangement 130. By means of the clamping element 121, a pivotability of the handle assembly 120 can be set in relation to the connection arrangement 130 in the flexible operating mode.
[0093] The third assembly of the connection arrangement 130 has, as described previously, the upper and lower retaining brackets 131, 132. The upper retaining bracket has a receptacle 135 for the pivot bearing 133. A receptacle (not shown) for a further pivot bearing 134 is also provided on the opposite side. A retaining element 141 in the form of a pin is provided on the rear edge of the upper retaining bracket 131. This pin 141 can receive the damping element 124. This damping element 124 serves as a stop, in order to damp an end position of the angular play in the flexible operating mode of the guiding device 100. Furthermore, the retaining bracket 131 has, on the upper side, a receptacle 142 for the clamping element 121.
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[0096] The lower retaining bracket 132 can be connected to the upper retaining bracket 131 by means of the connecting elements 139 after introduction of the tool. These connecting elements 139 can be screw connections, for example, and ensure secure retention when there are vibrations, as occur during operation.
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[0099] A further advantage of the displaceability of the guide plate is that the angle device does not have to be released in order to change the sanding material, but rather the set position of the handle assembly 120 in relation to the angle retainer can remain the same. In other words, after a change of sanding material, the previous angle position can still be used and an accurate treatment of the surface or the edge can thus take place.
[0100] The embodiment shown in
[0101]
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[0103] The connection arrangement 130 is formed in such a way that the form-fitting connection between the machine and the connection arrangement 130 has a high degree of rigidity. The wall thicknesses of the components should not be greater than 4 mm, for example, so that these components can be manufactured by an injection moulding method without difficulty. At the same time, the wall thicknesses are chosen in such a way that the rigidity of the final product is guaranteed. The depicted drawing is not true to scale and other wall thicknesses may also be conceivable, as long as they fulfil the necessary rigidity requirements. It is advantageous if the material of the guiding device is chosen in such a way that the flexible angle setting, and thus the softness, is not dependent upon the material.
[0104] The exemplary embodiment depicted in
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[0110] The section C-C shows the axis of rotation 108 of the tool, the axis of rotation of the tool being identified here by a dash-dotted line. This axis runs in the middle centrally through the pivot bearings 133 and 134, which are received by the respective receptacles (135, 136). A rotatability about the axis of rotation is, however, blocked in the rigid operating state. In the rigid operating state, the retaining device 125 is not pivotable in relation to the assembly of the connection arrangement 130. In contrast to this, the following
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[0112] In the flexible operating state, the eccentric lever 121 is tilted in the direction of the guide plate in the variant shown here. In this position, the assembly of the handle 120 and the guide element 101 can be pivoted in relation to the connection arrangement 130. The pivotability about the axis of rotation 108 is, respectively, +1.5° towards the centre axis 146 and −1.5 degrees away from the centre axis (see arrows). The eccentric lever 121 allows a movement or a play around said number of degrees. Alternatively, larger angular ranges such as +/−10° can be set up when there is a correspondingly greater spacing from the mating element 144 to the respective mating surfaces 151 of the eccentric lever 121. This spacing or play 149 is shown in detail in the sectional depiction D-D respectively in
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[0114] The guide plate 115 has a running zone or sliding zone, which can be made of suede for example. In this way, sensitive surfaces can be protected.
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[0116] At these obtuse angles, the angle retainer 104 can no longer be seen, since the rail system has been pushed together in such a way that said angle retainer 104 is covered by the exterior of the rail system (see reference symbol 102) of the handle assembly 120.
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[0118] The angle γ=88° chosen here is fixed by the appropriate rotation of the rotary knob 113. In this way, the desired angle can be securely set in a reliable manner. By flipping the eccentric lever 121, a switch can be made simply from the fixed operating state into the flexible operating state. In the soft or flexible operating state, methods such as intermediate lacquer sanding can be performed.
[0119]
[0120] A further method step is the setting 402 of a predetermined angle between the plane of the at least one guide element and a plane of action of the tool by means of the angle device.
[0121] As a further method step 403, the method comprises the placing of the at least one guide element of the guiding device onto a workpiece to be treated, with at least one edge. In the depicted sketch of the method step 403, two handles (one on the guide element and one at the level of the edge) are provided above the workpiece. Using the handle on the guide element, tipping-over of the tool 111 with the suction apparatus after it has been put in place can be prevented.
[0122] The operator can choose between two different operating states in the next method step. In method step 404, he can set the flexible operating state (404), in which the plane of action of the tool, relative to the treatment plane, is movable for flexible adaptation to the edge surface to be treated. Alternatively, the operator can set a rigid operating state in method step 405.
[0123] In the rigid operating state, a predetermined angle between the plane of at least one guide element and a plane of action of the connected tool is fixed. In this way, accurate work can be carried out. If the sanding material is used up, a further method step 406 can be carried out, in which the guide plate is displaced in such a way that easy access to the sanding material is provided and thus the sanding material can be changed easily.
[0124] In contrast to the rigid operating state, where there is a fixed connection between said planes, in the flexible operating state flexible adaptation to the geometry of the tool is possible. This mode of operation is suitable in particular for intermediate lacquer sanding. The intermediate lacquer sanding is the sanding that is performed after the first lacquering. By means of the guiding device according to the invention, a very even sanding pattern and a precisely smoothed surface and low sanding tolerance advantageously can be provided. In the flexible operating state, advantageously a damping element can be provided, which damps the movement by the operator upon maximum run-out downwards.
[0125] With the present guiding device, relatively small angular plays of +/−1.5° can be set and thus unintentional damage to the surface can be avoided. Smoothed surfaces of very good quality can be achieved.
[0126] Furthermore, the invention and the guiding device are designed to retrofit tools with a guiding device.
[0127] After the connection, the connected tool can optionally be run in the rigid operating state (504) or in the flexible operating state (503).
LIST OF REFERENCE SYMBOLS
[0128] 100 guiding device [0129] 101 guide element [0130] 102 angle device [0131] 103 handle or handle upper part [0132] 104 displaceable angle retainer [0133] 105 arcuate guide track of the rail system [0134] 106 axis of rotation for angle setting [0135] 107 impact protection [0136] 108 axis of rotation of the tool in the flexible operating state [0137] 110 plane of action/treatment plane [0138] 111 tool for surface treatment [0139] 112 rail of the angle device formed as a rail system [0140] 113 rotary knob [0141] 114 actuating element or push-button [0142] 115 guide plate [0143] 116 running base or sliding base [0144] 117 sanding disc [0145] 118 workpiece [0146] 119 handle of the tool [0147] 120 handle assembly [0148] 121 clamping element [0149] 123 handle lower part [0150] 124 damping element [0151] 125 retaining device with receptacle for pivot bearing [0152] 126 receptacle for pivot bearing [0153] 127 receptacle for tool [0154] 128 threaded rod [0155] 129 recess in the handle [0156] 130 connection arrangement [0157] 131 upper retaining bracket [0158] 132 lower retaining bracket [0159] 133 pivot bearing on clamping element side [0160] 134 further pivot bearing [0161] 135 receptacle for pivot bearing [0162] 136 opposing receptacle [0163] 137 mating element or clamping element for rotary knob 113 [0164] 138 elongated hole [0165] 139 connecting elements between retaining brackets 131 and 132 [0166] 141 retaining element for damping element 124 or stop [0167] 142 receptacle for the clamping element 121 [0168] 143 connecting element or clamping screw [0169] 144 mating element for eccentric lever [0170] 145 displacement movement for releasing the guide plate 115 [0171] 146 centre axis [0172] 147 change of sanding material [0173] 148 spring element [0174] 149 play between mating element and eccentric mating surface [0175] 150 connector for abraded-particle collecting container [0176] 151 mating surface of the eccentric lever [0177] 180 plane of the guide element 101 or sliding plane of the sliding plate 115 [0178] 190 vertical [0179] α acute angle in relation to the vertical [0180] β obtuse angle [0181] γ angle between plane of action 110 and sliding plane 180