ELECTROSTATIC DISCHARGE MITIGATION DEVICE
20210324984 · 2021-10-21
Inventors
- Jeffrey J. McKenzie (Watertown, MN)
- Jeffrey Kubesh (Jordan, MN, US)
- John A. Leys (Chaska, MN, US)
- James C. Linder (Victoria, MN, US)
Cpc classification
F16L33/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L9/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01R4/64
ELECTRICITY
F16L25/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01B1/24
ELECTRICITY
International classification
F16L25/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L9/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01R4/50
ELECTRICITY
Abstract
This disclosure provides electrostatic discharge mitigation devices. In one or more embodiments, the electrostatic discharge mitigation device is an electrically conductive insert to transfer static charge from electrically conductive polymer tubing to an electrically conductive polymer operative component.
Claims
1. An electrostatic discharge mitigation device comprising: an electrically conductive insert configured to be coupled to an electrically conductive tubing segment and to an electrically conductive operative component so as to transfer static charge from the electrically conductive tubing segment to the electrically conductive operative component, the electrically conductive insert comprising a collar having a length, an inner surface, an outer surface, and a ridge circumscribing the outer surface of the collar, wherein the ridge has an outer diameter greater than an inner diameter of the electrically conductive tubing segment to which the electrically conductive insert is to be coupled so as to provide a frictional fit between the conductive insert and the electrically conductive tubing segment when the conductive insert is coupled with the electrically conductive tubing segment.
2. The electrostatic discharge mitigation device of claim 1, further comprising a plurality of ribs distributed about the outer circumference of the collar.
3. The electrostatic discharge mitigation device of claim 1, wherein the collar further defines a lip circumscribing the outer surface of the collar, the lip defining a space sized to receive and retain an end of the electrically conductive tubing segment to which the electrically conductive insert is to be coupled.
4. The electrostatic discharge mitigation device of claim 1, wherein the collar comprises a distal end including a first leading edge and a second leading edge, wherein the first leading edge is sized and shaped to be received within a recess of an electrically conductive connector and the second leading is configured to abut a proximal end of the electrically conductive connector to form a tongue-in-groove seal.
5. The electrostatic discharge mitigation device of claim 1, wherein an inner diameter of if the collar is equal to an inner diameter of an electrically conductive tubing segment to which the collar is coupled.
6. The electrostatic discharge mitigation device according to any one of claims 3-5, wherein the collar comprises an electrically conductive polymer.
7. The electrostatic discharge mitigation device of according to any one of claims 3-5 wherein the collar comprises a conductive-filled fluoropolymer.
8. The electrostatic discharge mitigation device of claim 7, wherein the conductive-filled fluoropolymer comprises perfluoroalkoxy alkane or polychlorotrifluoroethylene filled with a carbon material.
9. The electrostatic discharge mitigation device of according to claim 7, wherein the collar comprises perfluoroalkoxy alkane filled with carbon fiber.
10. A fluid circuit comprising: an electrically conductive tubing segment; an electrically conductive operative component; and an electrically conductive insert coupled to the electrically conductive tubing segment and to the electrically conductive operative component so as to transfer static charge from the electrically conductive polymer segment to the electrically conductive polymer operative component, wherein the electrically conductive insert includes a collar having a length, an inner surface, an outer surface, and a ridge circumscribing the outer surface of the collar, wherein the ridge has an outer diameter greater than an inner diameter of the electrically conductive polymer segment to which the electrically conductive insert coupled so as to provide a frictional fit between the conductive insert and the electrically conductive tubing segment, and wherein the electrically conductive insert has a leading edge sized to be received within a recess of the electrically conductive operative component.
11. The fluid circuit of claim 10, wherein the collar further comprises a plurality of ribs distributed about the outer circumference of the collar.
12. The fluid circuit of claim 10, wherein the collar further defines a lip circumscribing the outer surface of the collar wherein an end of the electrically conductive tubing segment is received within a space defined between an inner surface of the lip and an outer surface of the collar.
13. The fluid circuit of claim 10, wherein the collar comprises a distal end including a first leading edge and a second leading edge, wherein the first leading edge is received within a recess of the electrically conductive connector and the second leading is abuts a proximal end of the electrically conductive connector to form a tongue-in-groove seal.
14. The fluid circuit of claim 10, wherein an inner diameter of the collar is equal to an inner diameter of an electrically conductive polymer segment.
15. The fluid circuit of claim 10, further comprising an electrically conductive bracket coupled to the electrically conductive connector, wherein the electrically conductive bracket includes a clamp portion and a grounding feature for connecting the electrically conductive bracket to ground.
16. The fluid circuit of any one of claims 10-14, wherein the collar comprises a conductive-filled perfluoroalkoxy alkane or polychlorotrifluoroethylene filled with a carbon material.
17. The fluid circuit of claim 16, wherein the collar comprises perfluoroalkoxy alkane filled with carbon fiber.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings included in this disclosure illustrate embodiments of the present disclosure and, along with the description, serve to explain the principles of the disclosure. The drawings are only illustrative of certain embodiments and do not limit the disclosure.
[0020]
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[0031]
[0032] The embodiments of this disclosure are amenable to various modifications and alternative forms, and certain specifics have been shown, for example, in the drawings and will be described in detail. It is understood that the intention is not to limit the disclosure to the particular embodiments described; the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of this disclosure.
DETAILED DESCRIPTION
[0033] The following detailed description should be read with reference to the drawings in which similar elements in different drawings are numbered the same. The detailed description and the drawings, which are not necessarily to scale, depict illustrative embodiments and are not intended to limit the scope of the invention. The illustrative embodiments depicted are intended only as exemplary. Selected features of any illustrative embodiment may be incorporated into an additional embodiment unless clearly stated to the contrary.
[0034] This disclosure reports embodiments of electrostatic discharge (ESD) mitigation devices for use with a fluid handling system having a fluid flow passageway from a fluid supply to one or more downstream process stages. Embodiments of this system include a fluid circuit including conductively connected operative components and ESD mitigation tubing segments. Conventional and some ESD mitigation fluid circuits are reported, for example, in International patent application, WO 2017/210293, which is incorporated herein by reference, except for express definitions or patent claims contained therein. Other ESD mitigation fluid circuits are reported, for example, in an Entegris brochure, FLUOROLINE Electrostatic (ESD) Tubing, 2015-2017. Other U.S. patent applications owned by Applicant, U.S. patent application Ser. No. 16/287,847 filed Feb. 27, 2019 and U.S. Provisional Patent Application No. 62/851,667,783, filed May 23, 2019, are both hereby incorporated by reference for all purposes.
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[0039] Materials used to make the conductive inserts as described herein according the various embodiments are substantially inert to solvents, acid solutions, base solutions, or mixtures thereof. Such solvents include but are not limited to, cyclohexanone, isopropyl alcohol, propylene glycolmonomethyl ether, propylene glycol monomethyl ether acetate, n-butanol, octane, acetone, heptane, hexane, or mixtures thereof. A variety of materials may be used to make the conductive insert including both intrinsically conductive polymers, conductive-filled polymers, and metallic materials. Exemplary conductive-filled polymers include conductive-filled fluoropolymers including perfluoroalkoxy alkane (PFA) and polychlorotrifluoroethylene (PCTFE). The fluoropolymers can be filled with carbon fiber, nickel coated graphite, carbon powder, carbon nanotubes, graphene, or mixtures thereof. In some cases, the PFA can be filled with, metal particles or steel fiber in addition to or instead of a carbon material. In one embodiment, the electrically conductive insert 1 is fabricated from PFA filled with carbon fiber.
[0040] Suitable conductive metallic materials include, for example, stainless steel, titanium, nickel, or alloys thereof, or mixtures thereof. Exemplary commercially available metallic materials include, for example HASTELLOY®, INCONEL®, or MONEL®. HASTELLOY® is used to refer to various nickel-molybdenum alloys INCONEL® is used to refer to a family of austenitic nickel-chromium-based superalloys. MONEL® refers to a group of nickel alloys, primarily composed of nickel and copper, with small amounts of iron, manganese, carbon, and silicon.
[0041] Those skilled in the art would readily appreciate the variety of manufacturing process that are available to make the conductive insert including, but limited to, molding, casting, or machining processes.
[0042]
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[0048] Several types of connector fittings are contemplated herein, made from various polymers, are available and are known, such as PRIMELOCK® fittings, PILLAR® fittings, FLARETK® fittings, flared fittings, and other fittings. Exemplary fittings, for example, are illustrated in U.S. Pat. Nos. 5,154,453; 6,409,222; 6,412,832; 6,601,879; 6,758,104; and 6,776,440; which are hereby incorporated by reference.
[0049]
[0050] The operative components may be constructed from conductive fluoropolymers including, for example, perfluoroalkoxy alkane (PFA), ethylene and tetrafluoroethylene polymer (ETFE), ethylene, tetrafluoroethylene and hexafluoropropylene polymer (EFEP), fluorinated ethylene propylene polymer (FEP), tetrafluoroethylene p[polymer PTFE), or other suitable polymeric materials. For example, in some embodiments the conductive fluoropolymers are PFA loaded with conductive material (e.g. loaded PFA). This loaded PFA includes, but is not limited to, PFA loaded with carbon fiber, nickel coated graphite, carbon fiber, carbon powder, carbon nanotubes, metal particles, and steel fiber. In various embodiments, conductive materials have a surface resistivity level less than about 1×10.sup.8 ohms per square while non-conductive materials have a surface resistivity level greater than about 1×10.sup.10 ohms per square. In certain embodiments, conductive materials have a surface resistivity level less than about 1×10.sup.9 ohms per square while non-conductive materials have a surface resistivity level greater than about 1×109 ohms per square. When the disclosed fluid handling systems are configured for use in ultra-pure fluid handling applications, both the tubing segments and operational components are typically constructed from polymeric materials to satisfy purity and corrosion resistance standards.
[0051] In various embodiments, tubing segments in this disclosure typically refer to any flexible or inflexible pipe or tube that is suitable for containing or transporting fluid. Tubing segments are conductive, providing a conductive pathway along the length of each tubing segment in the fluid circuit. Conductive tubing may be constructed from materials including metal or loaded polymeric material. Loaded polymeric material includes a polymer that is loaded with steel wire, aluminum flakes, nickel coated graphite, carbon fiber, carbon powder, carbon nanotubes, or other conductive material. In some instances, the tubing segments are partially conductive, having a main portion constructed from non-conductive or low conductive material, such as constructed from various hydrocarbon and non-hydrocarbon polymers such as, but are not limited to, polyesters, polycarbonates, polyamides, polyimides, polyurethanes, polyolefins, polystyrenes, polyesters, polycarbonates, polyketones, polyureas, polyvinyl resins, polyacrylates, polymethylacrylates and fluoropolymers. Exemplary fluoropolymers include, but are not limited to, perfluoroalkoxy alkane polymer (PFA), ethylene tetrafluoroethylene polymer (ETFE), ethylene, tetrafluoroethylene and hexafluoropropylene polymer (EFEP), fluorinated ethylene propylene polymer (FEP), and tetrafluoroethylene polymer (PTFE), or other suitable polymeric materials, and having, for example, a secondary co-extruded conductive portion. In certain embodiments the interior fluoropolymer conductive stripe of the tubing segments has a width in the range of about 0.1-1 centimeter. In selected embodiments each tubing segment has a length in a range of about 1-100 feet. In other selected embodiments, the tubing segment has an outside diameter of about ⅛ inch to about 2 inches. In other embodiments the tubing segments have a measured resistance of about 1.2×10.sup.4-6.7×10.sup.5 ohm. In still other embodiments the tubing segments have a measured resistance of about 2.5-4.3×10.sup.4 ohm.
[0052] In certain embodiments the interior fluoropolymer conductive stripe of the tubing segments has a width in the range of about 0.15-0.80 centimeter. In selected embodiments each tubing segment has a length in a range of about 1-500 feet (0.3-152.4 meters). In other selected embodiments, the tubing segment has an outside diameter of about ⅛ inch to about 2 inches. In other embodiments the tubing segments have a measured surface resistance of between about 2.7×10.sup.3-3.94×10.sup.4 ohms per square. In accordance with this disclosure, the measured surface resistance is determined using the following method:
[0053] 1) Sample Preparation: Measurements are carried out on test samples prepared by injection molding, compression molding or extrusion, or directly on the final manufactured product.
[0054] 2) Conditioning Procedure: Before testing, the samples are conditioned at 23° C., 50% RH for 4 hours.
[0055] 3) Surface Resistance Measurement: Two parallel electrodes of silver paint are applied onto the sample using an adhesive mask. Measurements are carried out at 23° C., 50% RH. The electrical resistance (Ohm) developed between the electrodes is measured.
[0056] 4) The surface resistance is calculated, taking into account the geometry of the electrode, according the following equation:
Surface resistance=R*L/g; [0057] wherein surface resistance is ohms per square, R is the resistance of the material to the flow of charge, L is the length of the electrode (cm), and g is the distance between electrodes (cm).
[0058] Having thus described several illustrative embodiments of the present disclosure, those of skill in the art will readily appreciate that yet other embodiments may be made and used within the scope of the claims hereto attached. Numerous advantages of the disclosure covered by this document have been set forth in the foregoing description. It will be understood, however, that this disclosure is, in many respect, only illustrative. Changes may be made in details, particularly in matters of shape, size, and arrangement of parts without exceeding the scope of the disclosure. The disclosure's scope is, of course, defined in the language in which the appended claims are expressed.