Technique for controlling rotating stall in compressor for a gas turbine engine
11149751 · 2021-10-19
Assignee
Inventors
Cpc classification
F04D29/684
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/542
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/68
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A technique for controlling a rotating stall in a compressor of a gas turbine engine. In the technique a flow injection is introduced into an axial air flow path of the compressor via a flow-injection opening located at a pressure side of a guide vane in the compressor and directed towards a leading edge of a compressor rotor blade located adjacently downstream of the guide vane. The flow injection is introduced when the rotating stall is detected and/or when the compressor is being operated at a speed lower than full load speed. The flow injection reduces an angle of incidence of compressor air on the leading edge of the downstream rotor blade and hence the rotor sees a more favorable velocity. The favorable velocity results into an increase in the operating range of the rotor and hence of the compressor by mitigating and/or reducing the rotating stalls.
Claims
1. A system for controlling a rotating stall in a compressor for a gas turbine engine, the system comprising: a guide vane stage of the compressor, wherein the guide vane stage includes a plurality of guide vanes and wherein at least one of the guide vanes include a flow-injection opening located at a pressure side of the guide vane, the flow-injection opening adapted to introduce a flow injection into an axial air flow path of the compressor and directed towards a leading edge of a compressor rotor blade located adjacently downstream of the guide vane having the flow-injection opening; pressure sensors arranged to detect parameters indicative of rotating stall in the compressor; and a controller coupled to receive from the pressure sensors the parameters indicative of rotating stall in the compressor, the controller adapted to determine a condition for introducing flow injection in the compressor during operation of the gas turbine engine, the controller further adapted to initiate introduction of the flow injection when the condition for introducing flow injection in the compressor is determined based on the parameters received from the pressure sensors being indicative of the rotating stall in the compressor, wherein the flow injection is introduced in the compressor when the controller determines the compressor is being operated at a speed that is in a range from 40% to 75% of the full load speed of the compressor or the design speed of the compressor.
2. The system according to claim 1, further comprising: valves and actuators adapted to regulate the flow injection emanating from the flow-injection opening of the guide vane, and wherein the controller is further adapted to control the valves and actuators to regulate the flow injection.
3. The system according to claim 1, wherein the flow-injection opening is located between 5 percent and 30 percent of a chord length of the guide vane measured from a trailing edge of the guide vane.
4. The system according to claim 1, wherein the flow-injection opening is located in a range from 5% to 95% of the radial span of the guide vane measured from the base of the guide vane or the flow-injection opening is located between a base of the guide vane and 50 percent of a span of the guide vane measured from the base of the guide vane.
5. The system according to claim 1, wherein the flow-injection opening is adapted to introduce the flow injection into the axial air flow path of the compressor at an angle between 30 degree and 60 degree with respect to an axis parallel to a rotational axis of the compressor.
6. The system according to claim 1, wherein at least one of the guide vanes of the plurality of guide vanes in the compressor is a stationary guide vane in the compressor and wherein the flow-injection opening is located at a pressure side of the stationary guide vane; and/or wherein at least one of the guide vanes of the plurality of guide vanes in the compressor is a variable guide vane in the compressor and wherein the flow-injection opening is located at a pressure side of the variable guide vane.
7. The system according to claim 1, wherein the flow injection is introduced in the compressor when the compressor is being operated at a speed that is in a range from 50% to 70%, of the full load speed of the compressor or the design speed of the compressor.
8. A method for controlling a rotating stall in a compressor for a gas turbine engine, the method comprising: introducing a flow injection in the compressor, wherein the flow injection is introduced into an axial air flow path of the compressor via a flow-injection opening located at a pressure side of at least one guide vane of a plurality of guide vanes forming a guide vane stage in the compressor, and wherein the flow injection is directed towards a leading edge of a compressor rotor blade located adjacently downstream of the guide vane having the flow-injection opening; determining a condition for introducing flow injection in the compressor during operation of the gas turbine engine, wherein the flow injection in the compressor is introduced when the condition for introducing flow injection in the compressor is determined, and wherein the condition for introducing flow injection in the compressor during operation of the gas turbine engine is detection of the rotating stall in the compressor; and detecting the rotating stall in the compressor wherein the flow injection is introduced in the compressor when the compressor is being operated at a speed lower than full load speed for the compressor, wherein the flow injection is introduced in the compressor when the compressor is being operated at a speed that is in a range from 40% to 75% of the full load speed of the compressor or the design speed of the compressor.
9. The method according to claim 8, wherein the flow-injection opening is located between 5 percent and 30 percent of a chord length of the guide vane measured from a trailing edge of the guide vane.
10. The method according to claim 8, wherein the flow-injection opening is located between a base of the guide vane and 50 percent of a span of the guide vane measured from the base of the guide vane.
11. The method according to claim 8, wherein in introducing the flow injection in the compressor, the flow injection is introduced into an axial air flow path of the compressor at an angle between 30 degree and 60 degree with respect to an axis parallel to a rotational axis of the compressor.
12. The method according to claim 8, further comprising: channeling air of the compressor from a location downstream of a location of the guide vane having the flow-injection opening with respect to an axial flow direction of air in the compressor.
13. The method according to claim 8, wherein at least one of the guide vanes of the plurality of guide vanes in the compressor is a stationary guide vane in the compressor and wherein the flow-injection opening is located at a pressure side of the stationary guide vane; and/or wherein at least one of the guide vanes of the plurality of guide vanes in the compressor is a variable guide vane in the compressor and wherein the flow-injection opening is located at a pressure side of the variable guide vane.
14. The method according to claim 8, wherein flow injection is implemented when at least one of a pre-determined compressor speed, a vibration characteristic and a pressure threshold value or range of values is attained.
15. The method according to claim 8, wherein the flow injection is introduced in the compressor when the compressor is being operated at a speed that is in a range from 50% to 70%, of the full load speed of the compressor or the design speed of the compressor.
16. The method according to claim 8, wherein detecting rotating stall is made via any one or more of pressure sensors mounted within the compressor and monitoring compressor vibrations via an optical or digital probe in view of the blades of the compressor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above mentioned attributes and other features and advantages of the present technique and the manner of attaining them will become more apparent and the present technique itself will be better understood by reference to the following description of embodiments of the present technique taken in conjunction with the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF INVENTION
(10) Hereinafter, above-mentioned and other features of the present technique are described in details. Various embodiments are described with reference to the drawing, wherein like reference numerals are used to refer to like elements throughout. In the following description, for purpose of explanation, numerous specific details are set forth in order to provide a thorough understanding of one or more embodiments. It may be noted that the illustrated embodiments are intended to explain, and not to limit the invention. It may be evident that such embodiments may be practiced without these specific details.
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(12) In operation of the gas turbine engine 10, air 24, which is taken in through the air inlet 12 is compressed by the compressor 14 and delivered to the combustion section or burner section 16. The burner section 16 comprises a burner plenum 26, one or more combustion chambers 28 extending along a longitudinal axis 35 and at least one burner 30 fixed to each combustion chamber 28. The combustion chambers 28 and the burners 30 are located inside the burner plenum 26. The compressed air passing through the compressor 14 enters a diffuser 32 and is discharged from the diffuser 32 into the burner plenum 26 from where a portion of the air enters the burner 30 and is mixed with a gaseous or liquid fuel. The air/fuel mixture is then burned and the combustion gas 34 or working gas from the combustion is channeled through the combustion chamber 28 to the turbine section 18 via a transition duct 17.
(13) This exemplary gas turbine engine 10 has a cannular combustor section arrangement 16, which is constituted by an annular array of combustor cans 19 each having the burner 30 and the combustion chamber 28, the transition duct 17 has a generally circular inlet that interfaces with the combustor chamber 28 and an outlet in the form of an annular segment. An annular array of transition duct outlets form an annulus for channeling the combustion gases to the turbine 18.
(14) The turbine section 18 comprises a number of blade carrying discs 36 attached to the shaft 22. In the present example, two discs 36 each carry an annular array of turbine blades 38 are shown. However, the number of blade carrying discs could be different, i.e. only one disc or more than two discs. In addition, guiding vanes 40, which are fixed to a stator 42 of the gas turbine engine 10, are disposed between the stages of annular arrays of turbine blades 38. Between the exit of the combustion chamber 28 and the leading turbine blades 38 inlet guiding vanes 44 are provided and turn the flow of working gas onto the turbine blades 38.
(15) The combustion gas 34 from the combustion chamber 28 enters the turbine section 18 and drives the turbine blades 38 which in turn rotate the shaft 22. The guiding vanes 40, 44 serve to optimise the angle of the combustion or working gas 34 on the turbine blades 38.
(16) The turbine section 18 drives the compressor 14, i.e. particularly a compressor rotor. The compressor 14 comprises an axial series of vane stages 46, or guide vane stages 46, and rotor blade stages 48. The rotor blade stages 48 comprise a rotor disc supporting an annular array of blades. The compressor 14 also comprises a casing 50 that surrounds the rotor blade stages 48 and supports the guide vane stages 46. The guide vane stages 46 include an annular array of radially extending guide vanes 7 (not shown in
(17) The casing 50 defines a radially outer surface 52 of the passage 56 of the compressor 14. The guide vane stages 46 and the rotor blade stages 48 are arranged in the passage 56, generally alternately axially. The passage 56 defines a flow path for the air through the compressor 14 and is also referred to as an axial flow path 56 of the compressor 14. The air 24 coming from the inlet 12 flows over and around the guide vane stages 46 and the rotor blade stages 48. A radially inner surface 54 of the passage 56 is at least partly defined by a rotor drum 53 of the rotor which is partly defined by the annular array of blades.
(18) The present technique is described with reference to the above exemplary turbine engine having a single shaft or spool connecting a single, multi-stage compressor and a single, one or more stage turbine. However, it should be appreciated that the present technique is equally applicable to two or three shaft engines and which can be used for industrial, aero or marine applications. Furthermore, the cannular combustor section arrangement 16 is also used for exemplary purposes and it should be appreciated that the present technique is equally applicable to gas turbine engines 10 having annular type and can type combustion chambers.
(19) The terms axial, radial and circumferential are made with reference to the rotational axis 20 of the engine, unless otherwise stated.
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(21) As shown in
(22) For better understanding of the method 100 of
(23) The vane 7 has a suction side 116, a leading edge 118 and a trailing edge 112. A chord of the vane 7 has been represented by a dotted line 98 and a chord length by the arrow marked by reference numeral 99. In one embodiment of the vane 7, the flow-injection opening 4 is located between 5 percent and 30 percent of the chord length 99 of the guide vane 7 measured from the trailing edge 112 of the guide vane 7 i.e. edges of the opening 4 are present within distances 91 and 92 and wherein the distance 91 is 30% of the distance 99 measured from the trailing edge 112 whereas the distance 92 is 5% of the distance 99 measured from the trailing edge 112. Furthermore, the opening 4 is located between a base (not shown) of the guide vane 7 and 50% of a span (not shown) of the guide vane 7 as measured from the base of the guide vane 7. The opening 4 may be present in form of smaller openings (not shown) for example as an array of small holes or openings that together function to produce one or more jets together forming the flow injection 2. The locations in an exemplary embodiment the opening 4 may be located such that the opening 4 is limited to at least farther than 5% of the chord length 99 from the trailing edge 112 and within 15% to 35% of the chord length 99 from the trailing edge 112. The opening 4 may be of dimensions such that it extends all through between 10% and 30% of the chord length 99 and between 5% and 50% of the span, on the pressure side 114.
(24) Furthermore, the flow injection 2 is advantageously angular to a surface of the pressure side 114 and not perpendicular to the surface of the pressure side 114. The angular flow injection 2 may be achieved by physical dimensions of the opening 4 for example by forming the opening 4 slanted in within the body of the vane 7.
(25) Hereinafter Referring to
(26) As shown in
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(28) In
(29) As can be seen from
(30) Thus, in the method 100, the flow injection 2 is introduced either when the compressor 14 is being operated at a speed lower than full load speed for the compressor 14 or the design speed of the compressor 14, as mentioned above; or when a rotating stall is detected in the compressor 14 as a condition for introducing flow injection 2 in the compressor 14 during operation of the gas turbine engine 10. Therefore, in an exemplary embodiment, the method 100 includes a step 120, performed before the step 110, of determining the condition for introducing flow injection 2 in the compressor 14 during operation of the gas turbine engine 10. The condition for introducing flow injection 2 in the compressor 14 during operation of the gas turbine engine 10 is detection of the rotating stall in the compressor 14. In a related embodiment, the method 100 includes a step 130, performed before the step 120, of detecting the rotating stall in the compressor 14. Furthermore, as aforementioned, the air injected into the flow path 56 via the opening 4 may be channeled from a location downstream, with respect to the axial flow direction 9, of a location of the guide vane 7 from within the compressor 14, and in an embodiment of the method 100, the method 100 includes a step 140, performed before the step 110, of channeling air of the compressor 14 from a location downstream of a location of the guide vane 7, with respect to the axial flow direction 9.
(31) As shown in
(32) While the present technique has been described in detail with reference to certain embodiments, it should be appreciated that the present technique is not limited to those precise embodiments. It may be noted that, the use of the terms ‘first’, ‘second’, etc. does not denote any order of importance, but rather the terms ‘first’, ‘second’, etc. are used to distinguish one element from another. Rather, in view of the present disclosure which describes exemplary modes for practicing the invention, many modifications and variations would present themselves, to those skilled in the art without departing from the scope and spirit of this invention. The scope of the invention is, therefore, indicated by the following claims rather than by the foregoing description. All changes, modifications, and variations coming within the meaning and range of equivalency of the claims are to be considered within their scope.