Method for operating an industrial plant with an adsorption device and industrial plant with an adsorption device
11149907 · 2021-10-19
Assignee
Inventors
Cpc classification
F17D3/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/0462
PERFORMING OPERATIONS; TRANSPORTING
C10K1/32
CHEMISTRY; METALLURGY
B01D2259/40001
PERFORMING OPERATIONS; TRANSPORTING
International classification
F17D3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In a method for operating an adsorption device a laden gas stream is fed to an inlet of a sorption buffer device. In the device the laden gas stream passes through a sorbent for receiving a loading of sorbable substance along a sorption path from the inlet to an outlet. The sorbable substance passes from the gas stream to the sorbent, or vice versa, depending on the loading of the gas stream and the sorbent. During a phase of elevated loading, a region with an elevated loading of the sorbent extends from the inlet along the sorption path. During a phase of reduced loading, the region with the elevated loading of the sorbent is shifted in the direction toward the outlet. Length of the sorption path and quantity of the sorbent in the sorption buffer device are selected for accommodating at least three different regions of elevated loading.
Claims
1. A method for operating an industrial plant (100) having an adsorption device (10) which emits a gas stream (G.sub.1) laden with a sorbable substance with a predefined mass flow rate, wherein phases (P1) of reduced loading (φ.sub.1) and phases (P2) of elevated loading (φ.sub.2), which follow one another in a temporally alternating manner, are involved for the laden gas stream (G.sub.1), said method comprising: feeding (710) the laden gas stream (G.sub.1) to an inlet (42) of a sorption buffer device (40); conducting (720) the laden gas stream (G.sub.1) in the sorption buffer device (40) through a sorbent (44), which is suitable for receiving a loading (ψ) of the sorbable substance, along a sorption path (45), which leads from the inlet (42) to an outlet (43) of the sorption buffer device (40), wherein the sorbable substance passes from the gas stream to the sorbent (44), or from the sorbent (44) to the gas stream, in dependence on the loading of the gas stream (φ) and the loading of the sorbent (ψ); and withdrawing (730) a treated gas stream (G.sub.4) at the outlet (43) of the sorption buffer device (40); wherein, during a phase (P2) of elevated loading (φ.sub.2) of the gas stream (G.sub.1) with the sorbable substance, a region (B.sub.1) with an elevated loading (ψ) of the sorbent (44) with the sorbable substance, which region extends from the inlet (42) of the sorption buffer device (40) along the sorption path (45), is formed, and, during a subsequent phase (P1) of reduced loading (φ.sub.1) of the gas stream (G.sub.1), the region with the elevated loading (ψ) of the sorbent (44) is shifted along the sorption path (45) in the direction toward the outlet (43) of the sorbent buffer device (40), and wherein a length (l) of the sorption path (45) and a quantity of the sorbent (44) in the sorption buffer device (40) are selected (721) in such a way that the sorption buffer device (40) is set up for accommodating at least three different regions (B.sub.1-B.sub.5) of elevated loading (ψ) of the sorbent (44) along the sorption path (45) during the operation of the industrial plant (100).
2. The method as claimed in claim 1, further comprising: expanding (731) the treated gas stream (G.sub.4) with the aid of a pressure reducer (50) arranged in the outflow direction with respect to the sorption buffer device (40), wherein an expanded gas stream (G.sub.5) is produced; and feeding (732) the expanded gas stream (G.sub.5) to a gas pipeline (60) arranged downstream of the sorption buffer device (40).
3. The method as claimed in claim 2, wherein a gas pressure difference between the sorption buffer device (40) and the gas pipeline (60) is 5 bar-10 bar.
4. The method as claimed in claim 1, further comprising: cooling (713) the laden gas stream (G.sub.1) with the aid of a gas-cooling device (30) arranged upstream of the sorption buffer device (40), wherein a cooled gas stream (G.sub.3) is produced.
5. The method as claimed in claim 4, wherein the temperature of the cooled gas stream (G.sub.3) is 20° C.-50° C.
6. The method as claimed in claim 1, further comprising compressing (712) the laden gas stream (G.sub.1) with the aid of a compressor (20), wherein a pressurized gas stream (G.sub.2) is produced.
7. The method as claimed in claim 6, wherein the pressure of the pressurized gas stream (G.sub.2) is 20-30 bar.
8. The method as claimed in claim 1, wherein the adsorption device (10) comprises a temperature-change adsorption device (11), a pressure-change adsorption device (12), or both.
9. The method as claimed in claim 1, wherein the laden gas stream (G.sub.1) comprise(s) gaseous hydrogen, gaseous carbon monoxide, gaseous carbon dioxide, gaseous organic compounds, gaseous water, gaseous nitrogen, gaseous oxygen, a gaseous noble gas, or combinations of these.
10. The method as claimed in claim 9, wherein the laden gas stream (G.sub.1) has a water quantity of 0-4000 ppm by mole, and the treated gas stream (G.sub.4) has a water quantity of 500-2000 ppm by mole.
11. The method as claimed in claim 1, wherein the phase (P2) of elevated loading (φ.sub.2) of the laden gas stream (G.sub.1) comprises a duration of 2-10 h, and the phase (P1) of reduced loading (φ.sub.1) of the laden gas stream (G.sub.1) lasts at least twice as long as the phase (P2) of elevated loading (φ.sub.2) of the laden gas stream (G.sub.1).
12. The method as claimed in claim 1, wherein the mass flow rate of the laden gas stream (G.sub.1) and/or of the treated gas stream (G.sub.4) lies between 500 standard m.sup.3/h and 20 000 standard m.sup.3/h.
13. An industrial plant for the implementation of the method as claimed in claim 1, comprising: the adsorption device (10) from which the gas stream (G.sub.1) laden with a sorbable substance with a predefined mass flow rate is emitted, and the sorption buffer device (40) to which the laden gas stream (G.sub.1) is fed to the inlet (42) thereof; wherein a length (l) of a sorption path (45) and a quantity of a sorbent (44) in the sorption buffer device (40) are set up in such a way that the sorption buffer device (40) is suitable for accommodating the at least three different regions (B.sub.1-B.sub.5) of elevated loading (ψ) of the sorbent (44) along the sorption path (45) during the operation of the industrial plant (100).
14. The industrial plant as claimed in claim 13, wherein the laden gas stream (G.sub.1) is treated in such a way that the treated gas stream (G.sub.4) has a reduced loading (φ′.sub.2) in relation to the elevated loading (φ.sub.2) of the laden gas stream (G.sub.1) and the treated gas stream (G.sub.4) has an elevated loading (φ′.sub.1) in relation to the reduced loading (φ.sub.1) of the laden gas stream (G.sub.1).
15. The method as claimed in claim 1, wherein the treated gas stream (G.sub.4) comprise(s) gaseous hydrogen, gaseous carbon monoxide, gaseous carbon dioxide, gaseous organic compounds, gaseous water, gaseous nitrogen, gaseous oxygen, a gaseous noble gas, or combinations of these.
16. The method as claimed in claim 9, wherein the treated gas stream (G.sub.4) comprise(s) gaseous hydrogen, gaseous carbon monoxide, gaseous carbon dioxide, gaseous organic compounds, gaseous water, gaseous nitrogen, gaseous oxygen, a gaseous noble gas, or combinations of these.
17. The method as claimed in claim 9, wherein the laden gas stream (G.sub.1) has a water quantity of 0-4,000 ppm by mole, and the treated gas stream (G.sub.4) has a water quantity of 750-1,500 ppm by mole.
18. The method as claimed in claim 1, wherein the phase (P2) of elevated loading (φ.sub.2) of the laden gas stream (G.sub.1) comprises a duration of 2-10 h, and the phase (P1) of reduced loading (φ.sub.1) of the laden gas stream (G.sub.1) lasts at least three times as long as the phase (P2) of elevated loading (φ.sub.2) of the laden gas stream (G.sub.1).
19. The method as claimed in claim 1, wherein the mass flow rate of the laden gas stream (G.sub.1) and/or of the treated gas stream (G.sub.4) lies between 8,000 standard m.sup.3/h and 17,000 standard m.sup.3/h.
20. The method as claimed in claim 1, wherein the length (l) of the sorption path (45) and a quantity of the sorbent (44) in the sorption buffer device (40) are selected (721) in such a way that the sorption buffer device (40) is set up for accommodating at least four different regions (B.sub.1-B.sub.5) of elevated loading (ψ) of the sorbent (44) along the sorption path (45) during the operation of the industrial plant (100).
21. The method as claimed in claim 1, wherein the length (l) of the sorption path (45) and a quantity of the sorbent (44) in the sorption buffer device (40) are selected (721) in such a way that the sorption buffer device (40) is set up for accommodating at least five different regions (B.sub.1-B.sub.5) of elevated loading (ψ) of the sorbent (44) along the sorption path (45) during the operation of the industrial plant (100).
22. The industrial plant as claimed in claim 13, wherein the length (l) of the sorption path (45) and the quantity of a sorbent (44) in the sorption buffer device (40) are set up in such a way that the sorption buffer device (40) is suitable for accommodating at least four different regions (B.sub.1-B.sub.5) of elevated loading (ψ) of the sorbent (44) along the sorption path (45) during the operation of the industrial plant (100).
23. The industrial plant as claimed in claim 13, wherein the length (l) of the sorption path (45) and the quantity of a sorbent (44) in the sorption buffer device (40) are set up in such a way that the sorption buffer device (40) is suitable for accommodating at least five different regions (B.sub.1-B.sub.5) of elevated loading (ψ) of the sorbent (44) along the sorption path (45) during the operation of the industrial plant (100).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantageous configurations and aspects of the method form the subject matter of the dependent claims and of the exemplary embodiments of the method described below. The method will be explained in more detail hereinafter on the basis of preferred exemplary embodiments with reference to the appended figures, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10) The laden gas stream G1 is fed to the sorption buffer device 40. The latter has a container 41 which is laden with a sorbent 44 and which has an inlet 42 and an outlet 43. The container 41 is filled with the sorbent 44, through which sorbent a gas stream is able to flow on a sorption path 45. The container 41 of the exemplary embodiment has the shape of a cylinder, with an inner diameter of 2.2 m and a height of 7.5 m, and is filled with approximately 22 t of silica gel as the sorbent 44. The laden gas stream G1 enters via the inlet 42 the interior, filled with the sorbent 44, of the container 41 and flows through the latter along the sorption path 45, said path leading from the inlet 42 to the outlet 43. Here, the loading of the gas stream G1 is made more homogeneous in such a way that the treated gas stream G4 has a loading of 750 ppm 1500 ppm and a dew point reduction by 10° C.-15° C. is achieved.
(11)
(12) Shown additionally in the diagram in
(13) In particular, it is possible that the treated gas stream G.sub.4 has a loading φ′ which tends to a reduced loading φ′.sub.1 slowly, for example in an exponentially decreasing manner, during a phase P1 of reduced loading φ.sub.1 of the laden gas stream G.sub.1. Also, it may in particular be the case that, from the value of reduced loading φ′.sub.1, the loading φ′ of the treated gas stream G.sub.4 tends to an elevated loading φ′.sub.2 of the treated gas stream G.sub.4 slowly, for example in an exponential manner, during a phase P2 with elevated loading φ.sub.2 of the laden gas stream G.sub.1.
(14)
(15)
(16) The first time is t.sub.1 and may coincide with the time t.sub.1 in
(17) The second time t.sub.2 may coincide for example with the time t.sub.2 in
(18) The third time t.sub.3 corresponds to a time after the time t.sub.2, when a further phase P2 has just finished. A further region B.sub.2 with an elevated loading of the sorbent 44 has therefore been formed in the section A.sub.1, and the region B.sub.1 of elevated loading ψ has been shifted along the sorption path 45 from the section A.sub.2 to the section A.sub.3.
(19) The fourth time t.sub.4 corresponds to a time after the time t.sub.3, when a further phase P1 has just finished. The two regions B.sub.1, B.sub.2 with elevated loading ψ of the sorbent 44 have therefore been shifted along the sorption path 45 to the in each case nearest section, A.sub.2 and A.sub.4 respectively.
(20) The fifth illustrated time t.sub.5 corresponds to a time after the time t.sub.4, when a further phase P2 has just finished, and for this reason a third region B.sub.3 of elevated loading ψ of the sorbent 44 has been formed in the section A.sub.1. The two further regions B.sub.1, B.sub.2 with elevated loading ψ of the sorbent 44 have again been shifted along the sorption path 45 to the in each case nearest section, A.sub.3 and A.sub.5 respectively.
(21) In the illustrated time course with snapshots of the loading front in the sorbent 44, the sorption buffer device 40 is suitable for accommodating three different regions B.sub.1, B.sub.2, B.sub.3 with an elevated loading ψ of the sorbent 44. Between said regions B.sub.1, B.sub.2, B.sub.3, there are in each case regions with a reduced loading ψ of the sorbent 44.
(22) A further effect is illustrated in
(23)
(24) The laden gas stream G.sub.1 coming from the adsorption device 10 is fed to the compressor 20 and compressed. For example, the pressure of the compressed gas stream G.sub.2 is 25 bar. The gas stream G.sub.2 subjected to pressure in this manner is fed to the gas-cooling device 30 and, there, is cooled to a gas temperature of 20° C.-50° C. Here, in particular during the phases P2 with an elevated loading φ.sub.2 of the laden gas stream G.sub.1, it is possible that a quantity of the sorbable substance in the gas-cooling device 30 is thereby separated out in a condensed state. The cooled gas stream G.sub.3 may therefore already have a loading φ′.sub.2 which is reduced in relation to the loading φ.sub.2 of the laden gas stream G.sub.1. The cooled gas stream G.sub.3 is then fed to the sorption buffer device 40. The sorption buffer device 40 of the exemplary embodiment is configured in such a way that it is suitable for accommodating five regions B.sub.1-B.sub.5 with elevated loading of the sorbent 44 (see
(25) Downstream of the sorption buffer device 40, the treated gas stream G.sub.4 is fed to a pressure reducer 50, which reduces the pressure of the gas to 15 bar. The gas stream G.sub.5 expanded in this manner in particular has a dew point which is below a temperature of the gas pipeline 60, by means of which the expanded gas stream G.sub.5 is transported for example to a further industrial plant (not shown). Consequently, condensation of the sorbable substance in the gas pipeline 60 is effectively prevented and negative effects, such as for example corrosion of the gas pipeline 60, are reduced.
(26)
(27)
(28) The synthesis gas stream G.sub.S firstly flows into the temperature-change adsorption device 11 and, there, is transformed into a gas stream G.sub.01 which chiefly comprises CO and H.sub.2. The further constituents of the synthesis gas stream G.sub.S are retained in the temperature-change adsorption device 11. The gas stream G.sub.01 is fed to the cold chamber 12, in which H.sub.2 is separated from CO. In the cold chamber 12, CO accumulates as product G.sub.P1 and may be used in further processes (not shown). The gas stream G.sub.02 chiefly comprises H.sub.2. As shown in the diagram, said gas stream G.sub.02 is used in phases for the regeneration of the temperature-change adsorption device 11. An elevated loading φ of the gas stream G.sub.1 occurs in particular during said regeneration. In the example of the profile over time in
(29) The residual gas stream forms the laden gas stream G.sub.1, which flows through the further components of compressor 20, gas-cooling device 30 and sorption buffer device 40 and is finally introduced into a gas pipeline 60. Here, in each of these devices, the gas stream is transformed into a gas stream with changed state variables, for example as is described in the exemplary embodiment of the industrial plant 200 according to
(30)
(31)
(32) Accordingly, the feeding 710 comprises passing through 711 of an adsorption device 10 by a synthesis gas stream G.sub.S for the purpose of providing a laden gas stream G.sub.1. Compression 712 of the laden gas stream G.sub.1 for the purpose of providing a gas stream G.sub.2 subjected to a pressure follows. Furthermore, the compressed gas stream G.sub.2 undergoes cooling 713 for the purpose of providing a cooled gas stream G.sub.3. The cooled gas stream G.sub.3 is then fed to the inlet 42 of the sorption buffer device 40.
(33) The method step of the conducting 720 of the gas stream comprises at least the substeps of selection 721 of a length of a sorption path 45, and of a quantity of a sorbent 44, in the sorption buffer device 40 in such a way that the latter is suitable for accommodating at least three, preferably four, more preferably five, different regions B.sub.1-B.sub.5 with elevated loading of the sorbent 44 along the sorption path 45, and of the flowing through 722 of the sorbent 44 along the sorption path 45 by means of the laden gas stream G.sub.1 for the purpose of providing a treated gas stream G.sub.4 at an outlet 43 of the sorption buffer device 40. The method step of the tapping off 730 comprises in particular expansion 731 of the treated gas stream G.sub.4 for the purpose of providing an expanded gas stream G.sub.5, and feeding 732 of the expanded gas stream G.sub.5 to a gas pipeline 60 for the purpose of transporting the expanded gas stream G.sub.5 to a further device or industrial plant.
REFERENCE SIGNS USED
(34) 100 Industrial plant
(35) 200 Industrial plant
(36) 300 Industrial plant
(37) 10 Adsorption device
(38) 11 Temperature-change adsorption device
(39) 12 Cold chamber
(40) 13 Pressure-change adsorption device
(41) 20 Compressor
(42) 30 Gas-cooling device
(43) 40 Sorption buffer device
(44) 41 Container
(45) 42 Inlet
(46) 43 Outlet
(47) 44 Sorbent
(48) 45 Sorption path
(49) 50 Pressure reducer
(50) 60 Gas pipeline
(51) 710 Method step (feeding)
(52) 711 Method step (conducting through adsorption device)
(53) 712 Method step (compression)
(54) 713 Method step (cooling)
(55) 720 Method step (conducting)
(56) 721 Method step (selection)
(57) 722 Method step (flowing through)
(58) 730 Method step (tapping off)
(59) 731 Method step (expansion)
(60) 732 Method step (feeding to a gas pipeline)
(61) A.sub.1 Section
(62) A.sub.2 Section
(63) A.sub.3 Section
(64) A.sub.4 Section
(65) A.sub.5 Section
(66) B.sub.1 Region with elevated loading of the sorbent
(67) B.sub.2 Region with elevated loading of the sorbent
(68) B.sub.3 Region with elevated loading of the sorbent
(69) B.sub.4 Region with elevated loading of the sorbent
(70) B.sub.5 Region with elevated loading of the sorbent
(71) G Gas stream in the sorption buffer device
(72) G.sub.01 Gas stream for feeding into the cold chamber
(73) G.sub.02 Gas stream for feeding into the pressure-change adsorption device
(74) G.sub.1 Laden gas stream
(75) G.sub.2 Compressed gas stream
(76) G.sub.3 Cooled gas stream
(77) G.sub.4 Treated gas stream
(78) G.sub.5 Expanded gas stream
(79) G.sub.P1 Product 1
(80) G.sub.P2 Product 2
(81) G.sub.S Synthesis gas stream
(82) l Length of the sorption path
(83) P1 Phase
(84) P2 Phase
(85) t Time
(86) t.sub.1 Time
(87) t.sub.2 Time
(88) t.sub.3 Time
(89) t.sub.4 Time
(90) t.sub.5 Time
(91) x Position
(92) x.sub.1 Position (inlet)
(93) x.sub.2 Position (outlet)
(94) φ Loading of the gas stream
(95) φ.sub.1 Reduced loading of the laden gas stream
(96) φ.sub.2 Elevated loading of the laden gas stream
(97) φ′.sub.1 Reduced loading of the treated gas stream
(98) φ′.sub.2 Elevated loading of the treated gas stream
(99) ψ Loading of the sorbent
(100) ψ.sub.1 Maximum loading of the sorbent
(101) ψ.sub.2 Minimum loading of the sorbent