Sulfide solid electrolyte
11152641 · 2021-10-19
Assignee
Inventors
- Ryoji Kanno (Tokyo, JP)
- Masaaki Hirayama (Tokyo, JP)
- Kota SUZUKI (Tokyo, JP)
- Yulong Sun (Tokyo, JP)
- Satoshi Hori (Tokyo, JP)
Cpc classification
C04B2235/604
CHEMISTRY; METALLURGY
C01G19/006
CHEMISTRY; METALLURGY
C04B2235/38
CHEMISTRY; METALLURGY
C04B2235/3418
CHEMISTRY; METALLURGY
C04B2235/3293
CHEMISTRY; METALLURGY
C04B35/547
CHEMISTRY; METALLURGY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01P2002/72
CHEMISTRY; METALLURGY
C04B2235/6581
CHEMISTRY; METALLURGY
H01M10/0525
ELECTRICITY
C04B2235/3203
CHEMISTRY; METALLURGY
International classification
Abstract
Provided is a sulfide solid electrolyte material which has a composition that does not contain Ge, while having a smaller Li content than conventional sulfide solid electrolyte materials, and which has both lithium ion conductivity and chemical stability at the same time. A sulfide solid electrolyte which has a crystal structure represented by composition formula (Li.sub.3.45+β−4αSn.sub.α)(Si.sub.0.36Sn.sub.0.09)(P.sub.0.55−βSi.sub.β)S.sub.4 (wherein α≤0.67, β≤0.33 and 0.43<α+β (provided that 0.23<α≤0.4 when β=0.2 and 0.13<α≤0.4 when β=0.3 may be excluded)), or a crystal structure represented by composition formula Li.sub.7+γSi.sub.γP.sub.1−γS.sub.6 (wherein 0.1≤γ<0.3).
Claims
1. A sulfide solid electrolyte having characteristic peaks in at least the vicinity of diffraction angles 2θ: 15.9°, 18.3°, 25.9°, 30.4°, 31.8°, 40.3° 41.3°, 45.5° and 48.4° in powder X-ray diffraction using Cu-K α radiation with an X-ray wavelength of 1.5418 angstrom, wherein the sulfide solid electrolyte has a crystalline structure represented by the compositional formula (Li.sub.3.45+β−4αSn.sub.α)(Si.sub.0.36Sn.sub.0.09)(P.sub.0.55−βSi.sub.βS.sub.4 where α≤0.67, β≤0.33, and 0.43<α+β, with the provision that 0.23<α≤0.4 when β=0.2, and 0.13<α≤0.4 when β=0.3 are excluded.
2. The sulfide solid electrolyte according to claim 1 wherein 0.2≤β.
3. The sulfide solid electrolyte according to claim 1, wherein the sulfide solid electrolyte has characteristic peaks at diffraction angles 2θ: 15.9°±0.50°, 18.3°±0.50°, 25.9°±0.50°, 30.4°±0.50°, 31.8°±0.50°, 40.3°±0.50°, 41.3°±0.50°, 45.5°±0.50° and 48.4°±0.50° in powder X-ray diffraction using Cu-K α radiation with an X-ray wavelength of 1.5418 angstrom.
4. The sulfide solid electrolyte according to claim 1, wherein the sulfide solid electrolyte has characteristic peaks at diffraction angles 20: 15.9°±0.30°, 18.3°±0.30°, 25.9°±0.30°, 30.4°±0.30°, 31.8°±0.30°, 40.3°±0.30°, 41.3°±0.30°, 45.5°±0.30° and 48.4°±0.30° in powder X-ray diffraction using Cu-K α radiation with an X-ray wavelength of 1.5418 angstrom.
5. A sulfide solid electrolyte having characteristic peaks at diffraction angles 2θ: 15.9°±0.50°, 18.3°±0.50°, 25.9°±0.50°, 30.4°±0.50°, 31.8°±0.50°, 40.3°±0.50°, 41.3°±0.50°, 45.5°±0.50° and 48.4°±0.50° in powder X-ray diffraction using Cu-K α radiation with an X-ray wavelength of 1.5418 angstrom, wherein the sulfide solid electrolyte has a crystalline structure represented by the compositional formula (Li.sub.3.45+β−4αSn.sub.α)(Si.sub.0.36Sn.sub.0.09)(P.sub.0.55−βSi.sub.βS.sub.4 where α≤0.67, β≤0.33, and 0.43<α+β, with the provision that 0.23<α≤0.4 when β=0.2, and 0.13<α≤0.4 when β=0.3 are excluded.
6. The sulfide solid electrolyte according to claim 5, wherein the sulfide solid electrolyte has characteristic peaks at diffraction angles 2θ: 15.9°±0.30°, 18.3°±0.30°, 25.9°±0.30°, 30.4°±0.30°, 31.8°±0.30°, 40.3°±0.30°, 41.3°±0.30°, 45.5°±0.30° and 48.4°±0.30° in powder X-ray diffraction using Cu-K α radiation with an X-ray wavelength of 1.5418 angstrom.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(10) The sulfide solid electrolyte material of the present invention will be described in detail below. However, the present invention is not limited by the following embodiments.
(11) The present inventors, through extensive research, conceived of using an LGPS-based sulfide solid electrolyte material as a base and substituting Ge with Sn and Si while reducing the Li content, and found a sulfide solid electrolyte having a crystalline structure indicated by the compositional formula (Li.sub.3.45+β−4αSn.sub.α)(Si.sub.0.36Sn.sub.0.09)(P.sub.0.55−βSi.sub.β)S.sub.4 where a≤0.67, β≤0.33, and 0.43<α+β (with the provision that 0.23<α≤0.4 when β=0.2, and 0.13<α≤0.4 when β=0.3 may be excluded). Furthermore, the present inventors found a sulfite solid electrolyte having a crystalline structure represented by the compositional formula Li.sub.7+γSi.sub.γP.sub.1−γS.sub.6 where 0.1≤γ<0.3 using a conventionally known argyrodite-type Li.sub.7PS.sub.6 as a base in which the P content can be reduced by substituting P with Si. The inventors conceived of the invention based on these findings.
(12) The sulfide solid electrolyte of the present invention will be described with reference to the (Li.sub.2S).sub.x-(MS.sub.2).sub.y—(P.sub.2S.sub.55).sub.z ternary phase diagram of
(13) Note that
(14) A solid electrolyte exhibiting an argyrodite-type phase peak was confirmed in the aforementioned compositional range. The argyrodite-type phase is a phase seen in the highly ion conductive Li.sub.7PS.sub.6 known in the prior art. The compositional range of the solid electrolyte of the present application significantly deviates from Li.sub.7PS.sub.6 in the ternary phase diagram (
(15) Argyrodite type phases exhibit characteristic peaks when measured by X-ray diffraction.
(16) More specifically, at least a portion of the sulfide solid electrolyte material of the present application has characteristic peaks in the vicinity of at least diffraction angles (2θ) 15.9°, 18.3°, 25.9°, 30.4°, 31.8°, 40.3°, 41.3°, 45.5° and 48.4° in powder X-ray diffraction using Cu-Kα radiation with an X-ray wavelength of 1.5418 angstrom. Note that the peaks may be within ±0.50° (preferably ±0.30°) of the aforementioned positions. In view of the characteristic diffraction angle (2θ) peaks, at least a portion of the sulfide solid electrolyte material of the present invention comprises a high proportion of an argyrodite type phase.
(17) In general, many cubic argyrodite phases, such as Ag.sub.8SiS.sub.6, Cu.sub.8GeS.sub.6, and HT-Li.sub.7PS.sub.6, transform to orthorhombic crystals at room temperature, accompanied by a significant decrease in ionic conductivity. However, due to the introduction of Sn.sup.4+ and Si.sup.4+, a cubic crystal argyrodite phase can be synthesized by a conventional solid solution reaction. Thus, it is considered that by introducing Sn.sup.4+ and Si.sup.4+ to an Li—P—S argyrodite phase, phase transition can be inhibited. Based on this idea, the present inventors discovered a sulfide solid electrolyte having a crystalline structure represented by the compositional formula Li.sub.7+γSi.sub.γP.sub.1−γS.sub.6, where 0.1≤γ<0.3, using a conventionally known argyrodite-type Li.sub.7PS.sub.6 as a base in which the P content can be reduced by substituting P with Si.
(18) Note that there are cases when the solid electrolyte material within the aforementioned compositional range has a crystalline structure other than an argyrodite type phase, for example, an LGPS type phase. Even in cases when a solid electrolyte within the compositional range of the present application includes a high proportion of an LGPS type phase, it is expected that high ion conductivity can be obtained.
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(21) The vertical symbol (|) plotted between the upper and lower lines represents positions of Bragg reflection available in the space group of the crystal phase and further supports the fact that the electrolyte material of the present application has a crystal phase.
(22) Synchrotron X-ray measurement is a measurement method using synchrotron radiation (an electromagnetic wave generated when electrons advancing at a speed close to the speed of light are forced to change direction). Synchrotron radiation has high luminance and thus the crystal structure can be analyzed in more detail.
(23) The sulfide solid electrolyte material of the present application has a crystalline structure. The crystalline structure includes an LGPS type crystalline structure in addition to the argyrodite type crystal structure. It is expected that high ion conductivity can be obtained with solid electrolyte materials having argyrodite type crystal structures and LGPS type crystal structures.
(24) It is preferable for the sulfide solid electrolyte material of the present application to have high ion conductivity and when a powdered sulfide solid electrolyte material is cold compressed, an ion conductivity of 3.9×10.sup.−5 S/cm or more can be obtained for the sulfide solid electrolyte material at 25° C. The results of measuring the ion conductivity by an AC impedance method of cold compressed powders of Li.sub.3.14[Sn.sub.0.74Si]P.sub.0.38S.sub.6 and the LiPS.sub.6-derived Li.sub.7.25Si.sub.0.25P.sub.0.75S.sub.6, which are the electrolyte materials of the present application, are shown in Table 1.
(25) TABLE-US-00001 TABLE 1 Ion conductivity of cold compressed powder of Li.sub.3.14[Sn.sub.0.74Si]P.sub.0.38S.sub.6 and Li.sub.7+γSi.sub.γP.sub.1−γS.sub.6 (0.1 ≤ γ < 0.3) Composition Ionic conductivity (S cm.sup.−1) Li.sub.3.14[Sn.sub.0.74Si]P.sub.0.38S.sub.6 3.9 × 10.sup.−5 Li.sub.7.1Si.sub.0.1P.sub.0.9S.sub.6 4.4 × 10.sup.−4 Li.sub.7.2Si.sub.0.2P.sub.0.8S.sub.6 8.5 × 10.sup.−4 Li.sub.7.25Si.sub.0.25P.sub.0.75S.sub.6 9.5 × 10.sup.−4 Li.sub.7.3Si.sub.0.3P.sub.0.7S.sub.6 7.2 × 10.sup.−4
For the Li.sub.7PS.sub.6-derived Li.sub.7+γSi.sub.γP.sub.1−γS.sub.6 series, which are electrolyte materials of the present application, the ionic conductivity increases from 4.4×10.sup.−4 S cm.sup.−1 to 9.5×10.sup.−4 S cm.sup.−1 with an increase in the Li content and the lattice parameter but then decreases to 7.2×10.sup.−4 S cm.sup.−1 due to Li.sub.2S impurities. The ion conductivity of the Li.sub.3.14[Sn.sub.0.74Si]P.sub.0.38S.sub.6 electrolyte material of the present application is an order of magnitude lower than Li.sub.7+γSi.sub.γP.sub.1−γS.sub.6 series. The reason therefor is considered to be that at a low Li content the Sn/Si at the 48 h site blocks the diffusion of Li. Note that ionic conductivity can be improved by increasing the density so as to decrease grain boundary resistance, for example, it is possible to improve ion conductivity by making sintered pellets. Furthermore, the form of the sulfide solid electrolyte material of the present application is not particularly limited, and may, for example, be a powdered form. Moreover, it is preferable for the average particle size of the powdered sulfide solid electrolyte material to be in the range of 0.1 μm to 50 μm.
(26) Further, in the compositional formula of the sulfide solid electrolyte material of the present invention (Li.sub.3.45+β−4αSn.sub.α)(Si.sub.0.36Sn.sub.0.09)(P.sub.0.55−βSi.sub.β)S.sub.4, β may be ≥0.2. That is, by adding a predetermined ratio of Si (such that β≥0.2) a sulfide solid electrolyte material with a low reduction potential may be obtained. It is considered that the property of resistance to reductive degradation is attributed to Si which has a small ionic radius and forms a strong bond with S. It is assumed that, as a result, the reduction potential thereof is reduced. Further, when compared to the alloying potential with Li, Si is close to 0.35 V (Li/Li.sup.+) and is lower than Ge which is close to 0.4 V (Li/Li.sup.+) and is difficult to form alloys with Li. As a result thereof, it is assumed that the electrolyte material of the present application has a lower reduction potential than electrolyte materials of the type comprising Ge. However, with the sulfide solid electrolyte material of the present invention it is considered that Li is substituted with Sn. Although in general Li is highly active and readily reacts with moisture in the atmosphere, Sn has stable properties with respect to moisture. The sulfide solid electrolyte material of the present invention can incorporate Sn (that is, Li can be replaced thereby) and increase stability with respect to moisture.
(27) The electrochemical stability of the sulfide solid electrolyte material of the present application can be evaluated with cyclic voltammetry. It has been pointed out that Ge contained in LGPS has low reduction resistivity and so it is expected that as the sulfide solid electrolyte material of the present application does not contain Ge, reduction resistivity will increase.
(28) The sulfide solid electrolyte material of the present application can be made to have ion conductivity and thus can be used in applications requiring ion conductivity. Thereamong, the use of the sulfide solid electrolyte material of the present application in batteries is preferable.
(29) This is because of the large contribution made thereby in increasing the output of batteries.
(30) The sulfide solid electrolyte material of the present application has high ion conductivity as stated above. However, although it goes without saying, when considering the actual use thereof in a battery, even if the solid electrolyte material has a confirmed ion conductivity, it is desirable to confirm that charging and discharging can be stably performed and that performance degradation (decrease in charge discharge capacity) is low when incorporated into a battery. Batteries using the sulfide solid electrolyte material of the present application are stably operational and have little reduction in charging capacity even when charge/discharge testing is carried out in models of actual operation. Thus, the sulfide solid electrolyte material of the present application enables the use of metallic Li, which has the greatest theoretical energy density, as a negative electrode of an all-solid battery and greatly contributes to the increase of energy density of all-solid batteries.
(31) The method of producing the sulfide solid electrolyte material of the present application will be described. The method of producing the solid electrolyte material of the present application comprises: a raw material composition preparation step of preparing a raw material composition by weighing the elements Li, Si, Sn, P and S so as to yield a desired composition, grinding and mixing, and shaping; and a heating step of heating the raw material composition to thereby obtain the solid electrolyte material. Sulfides of each element Li.sub.2S, P.sub.2S.sub.5, SiS.sub.2 and SnS.sub.2 may be used as the feedstock for each element.
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(33) Grinding and mixing may be carried out by mechanical milling. Mechanical milling is a method that applies mechanical energy to a sample while grinding. Examples of such mechanical milling include vibration mills, ball mills, turbo mills, mechanofusion, disk mills, and the like. From thereamong, vibration mills and ball mills are preferable. The conditions for one of the given examples, the vibration mill, are not particularly limited provided the target object can be ground and mixed. The vibration amplitude for the vibration mill is, for example, in the range of 5 mm to 15 mm, and therewithin, the range of 6 mm to 10 mm is preferable. The vibration frequency of the vibration mill is in the range of 500 rpm to 2000 rpm, and therewithin, the range of 1000 rpm to 1800 rpm is preferable. The filling rate of the vibration mill with the sample is, for example, in the range of 1% by volume to 80% by volume, and therewithin, the range of 5% by volume to 60% by volume, particularly 10% by volume to 50% by volume is preferable. Furthermore, it is preferable to use a vibrator (e.g. an alumina vibrator) with the vibration mill.
(34) The conditions for a ball mill are not particularly limited provided the target object can be ground and mixed. In general, the higher the rotation speed the quicker the formation speed of the ion conductive material, and the longer the processing time the higher the conversion rate from raw material composition to the ion conductive material. The rotational speed of a base plate when using a planetary ball mill is, for example, in the range of 200 rpm to 500 rpm, and therewithin the range of 250 rpm to 400 rpm is preferable. Further, the processing time when using a planetary ball mill is, for example, in the range of 1 to 100 hours, and therewithin the range of 1 to 70 hours is preferable.
(35) The heating temperature of the heating step can be appropriately adjusted according to the starting material but is preferably in the range of 500° C. to 900° C. Further, the heating time includes the time during which the temperature increases and the time during which the temperature is maintained and it is preferable for the duration of each to be adjusted so that a desired solid electrolyte material is obtained. For example, the duration can be set to within a range of 30 minutes to 48 hours. Heating can be performed in a partial vacuum. The partial vacuum may be 0.01 to 100 Pa. Furthermore, after heating, when cooling to room temperature, natural cooling may be employed or annealing may be performed to obtain the desired solid electrolyte material.
(36) This sequence of steps is preferably carried out in an inert gas atmosphere such as argon to prevent the raw material composition and obtained solid electrolyte material from degrading due to moisture in the air.
EXAMPLES
(37) The present invention will be explained in further detail with reference to the embodiments below. Note that the following embodiments do not limit the present invention.
(38) (Preparation of Sample)
(39) In order to obtain the desired composition, starting materials Li.sub.2S, P.sub.2S.sub.5, SiS.sub.2, and SnS.sub.2 were weighed and crushed by hand, and a ball mill was used to prepare a mixed sample. This mixed sample was introduced into a pellet press and 20 MPa of pressure was applied to the pellet press using a uniaxial pressing machine and φ13 mm pellets were formed. The pellets were enclosed in a carbon coated quartz tube in a 10 Pa partial vacuum. The temperature of the quartz tube into which the pellets were introduced was raised to 560° C. over three hours (rate of temperature increase approximately 3° C./minute), this temperature was maintained for 24 hours, and thereafter naturally cooled. Thereafter, the pellets were ground for evaluation. The composition of the synthesized sample is illustrated in the ternary diagram of
(40) The following measurements and evaluation were carried out on the obtained sample.
(41) (Powder X-Ray Diffraction Measurements)
(42) In order to identify crystals included in the prepared sample, powder X-ray diffraction measurements were carried out using a powder X-ray diffraction apparatus Ulima-IV (manufactured by Rigaku) and Smart Lab (manufactured by Rigaku). Cu-Kα radiation with an X-ray wavelength of 1.5418 angstrom was used. Powder X-ray diffraction measurements for the diffraction angle (2θ) were carried out in steps of 0.01° over a range of 10 to 50°.
(43) (Conductivity Measurements)
(44) A ground sample was introduced into a cell for room temperature use and thereafter 5 MPa pressure was applied to the cell for room temperature use to prepare a pellet. A metallic powder was dispersed in both surfaces of the pellet, thereafter 15 MPa of pressure was applied to the pellet forming electrodes on both surfaces of the pellet thereby preparing a sample for measurement. An impedance gain phase analyzer Solatron 1260 (Solatron) was used for measuring the conductivity of the sample for measurement. AC impedance measurements were carried out under conditions in which the measurement range was 1 Hz to 10 MHz, the measurement temperature was 25° C., the AC voltage was 50 to 100 mV, and the integration time was 2 seconds, and the conductivity of the sample was measured. Furthermore, as a comparative example, the conductivity of a solid electrolyte different from the solid electrolyte of the present application was also examined.
(45) (Constant Current Charge/Discharge Test)
(46) In the charge/discharge test, all-solid lithium batteries were constructed with an LiNbO.sub.2-coated LiCoO.sub.2 as the positive electrode active material, an Li—In alloy as the negative electrode active material, and the sulfide solid electrolyte material obtained in the Examples interposed therebetween as the lithium ion conductive solid electrolyte. Charge/discharge tests were performed on these batteries at 1/20 C (=7.25 mA/g).
(47) [Evaluation]
(48) (X-Ray Diffraction Measurement)
(49) X-ray diffraction (XRD) measurements were carried out using the sulfide solid electrolyte material obtained as previously described. The results are shown in
(50) Further,
(51) As shown in
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(54) The vertical line symbol (|) plotted between the upper and lower lines represents positions of Bragg reflection available in the space group of the crystal phase and further supports the fact that the electrolyte material of the present application has a crystal phase.
(55) (Measurement of Li Ion Conductivity)
(56) Table 1 shows the results of measuring, by the AC impedance method, ion conductivity of cold compressed powders of Li.sub.3.14[Sn.sub.0.74Si]P.sub.0.38S.sub.6 and the Li.sub.7PS.sub.6-derived Li.sub.7.25Si.sub.0.25P.sub.0.75S.sub.6, which are the electrolyte materials of the present application.
(57) In the Li.sub.7PS.sub.6-derived Li.sub.7+γSi.sub.γP.sub.1−γS.sub.6 series, the conductivity increased from 4.4×10.sup.−4 to 9.5×10.sup.−4 S cm.sup.−1 with an increase in the Li content and the lattice parameter accompanying an increase in the Si ratio but then decreased to 7.2×10.sup.−4 S cm.sup.−1 due to Li.sub.2S impurities. The ion conductivity of Li.sub.3.14[Sn.sub.0.74Si]P.sub.0.38S.sub.6 was an order of magnitude lower than that of the Li.sub.7+γSi.sub.γP.sub.1−γS.sub.6 series. It is considered that the reason therefor is that the Li content is low and the Sn/Si of the 48 h site blocks the dispersion of Li.
(58) (Constant Current Charge/Discharge Test)
(59) For the charge/discharge test, an all-solid lithium battery was produced using the sulfide solid electrolyte material obtained in the Examples as the lithium ion conductive solid electrolyte. The results of charging/discharging the battery are illustrated in