Main shaft device
11148241 ยท 2021-10-19
Assignee
Inventors
Cpc classification
F16C35/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23Q11/127
PERFORMING OPERATIONS; TRANSPORTING
F16C2233/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23Q11/123
PERFORMING OPERATIONS; TRANSPORTING
F16C2206/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23Q1/70
PERFORMING OPERATIONS; TRANSPORTING
F16C2322/39
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C37/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/525
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C35/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2202/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C19/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23Q11/12
PERFORMING OPERATIONS; TRANSPORTING
F16C25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23Q1/70
PERFORMING OPERATIONS; TRANSPORTING
F16C37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C35/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A main shaft device is attached to a work machine. The main shaft device is provided with a main shaft that supports a tool or a workpiece, and a main shaft motor that causes the main shaft to rotate. The main shaft device is provided with bearings that are rolling bearings which support the main shaft in an inner race, and a housing and a rear housing that secure an outer race of the bearings. The housing and the rear housing are formed of a material having a coefficient of thermal expansion greater than that of the main shaft.
Claims
1. A spindle device attached to a machine tool and rotates a tool or a workpiece, the spindle device comprising: a spindle for supporting the tool or the workpiece; a spindle motor for rotating the spindle; a rolling bearing having an inner ring, rolling elements, and an outer ring, the inner ring supporting the spindle; a bearing support part for securing the outer ring of the rolling bearing, a first coolant supply device for supplying a first coolant to the bearing support part; and a controller for controlling the first coolant supply device so as to adjust temperature of the first coolant supplied by the first coolant supply device; wherein the bearing support part is formed of a material having a thermal expansion coefficient larger than that of the spindle and has a first flow path through which the first coolant flows, the first flow path is disposed on the side of the outer ring of the rolling bearing, the first coolant supply device has a function of adjusting the temperature of the first coolant and supplies the first coolant to the first flow path, and the controller performs a control for maintaining the temperature of the first coolant constant when a rotational speed of the spindle motor is equal to or less than a predetermined determination value, and a control for increasing the temperature of the first coolant as the rotational speed of the spindle motor increases when the rotational speed of the spindle motor is greater than the determination value.
2. A spindle device attached to a machine tool and rotates a tool or a workpiece, the spindle device comprising: a spindle for supporting the tool or the workpiece; a spindle motor for rotating the spindle; a rolling bearing having an inner ring, rolling elements, and an outer ring, the inner ring supporting the spindle; a bearing support part for securing the outer ring of the rolling bearing, a second coolant supply device for supplying a second coolant to the spindle; and the controller for controlling the second coolant supply device so as to adjust temperature of the second coolant supplied by the second coolant supply device; wherein the bearing support part is formed of a material having a thermal expansion coefficient larger than that of the spindle, the spindle has a second flow path through which the second coolant flows, the second flow path is disposed on the side of the inner ring of the rolling bearing, the second coolant supply device has a function of adjusting the temperature of the second coolant and supplies the second coolant to the second flow path, the controller performs a control for maintaining the temperature of the second coolant constant when the rotational speed of the spindle motor is equal to or less than the determination value, and a control for reducing the temperature of the second coolant as the rotational speed of the spindle motor increases when the rotational speed of the spindle motor is greater than the determination value.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF THE INVENTION
(6) The spindle device in an embodiment will be described with reference to
(7)
(8) The spindle device 10 includes a bearing support part that secures the outer rings of the bearings 16a, 16b, and 17. The outer rings of the bearings 16a and 16b are secured to the inner surface of the housing 12. The portion of the housing 12, which is in contact with the bearings 16a and 16b, functions as a bearing support part. Further, the spindle device 10 includes a rear housing 13 secured to the inner surface of the housing 12. The rear housing 13 supports the bearing 17. The outer ring of the bearing 17 is secured to the rear housing 13. The rear housing 13 functions as a bearing support part.
(9) The spindle device 10 includes a spindle motor 35 that rotates the spindle 14. The spindle motor 35 in the present embodiment is a built-in type motor. The spindle motor 35 includes a rotor 32 secured to the outer surface of the spindle 14 and a stator 34 secured to the inner surface of the housing 12. The spindle device 10 includes an amplifier 94 serving as an electric-supply device that supplies electricity to the spindle motor 35.
(10) Inside the spindle 14, a mechanism for holding and releasing the tool holder 19 is disposed. During machining of a workpiece, the spindle 14 holds the tool 18 via the tool holder 19. The tool 18 rotates with the spindle 14 by driving the spindle motor 35.
(11) The spindle device 10 includes an encoder 36 serving as a rotation angle detector for detecting the rotational speed of the spindle 14. The encoder 36 of the present embodiment includes a gear 36a and an encoder center 36b. The gear 36a of the present embodiment is disposed at the rear end part of the spindle 14. The encoder center 36b is secured to the rear housing 13 so as to face the gear 36a.
(12) The spindle device 10 of the present embodiment is formed so as to cool the bearings 16a, 16b, and 17 with a coolant. Cooling water or cooling oil can be used as the coolant.
(13) The housing 12 has first flow paths 21 and 23 through which a first coolant flows. The flow path 21 is formed so as to correspond to the positions of the bearings 16a and 16b. The flow path 21 is disposed on the side of the bearings 16a and 16b. The flow path 21 is formed in the vicinity of the bearings 16a and 16b. The flow path 21 of the present embodiment is formed so as to surround the bearings 16a and 16b. The rear housing 13 has a first flow path 23 through which the first coolant flows. The flow path 23 is formed so as to correspond to the position of the bearing 17. The flow path 23 is disposed on the side of the bearing 17. The flow path 23 is formed in the vicinity of the bearing 17. The flow path 23 of the present embodiment is formed so as to surround the bearing 17.
(14) Further, the first coolant of the present embodiment is formed so as to cool the spindle motor 35. A first flow path 22 through which the first coolant flows is formed between the housing 12 and a member that supports the stator 34.
(15) The spindle 14 includes second flow paths 25 and 26 through which a second coolant flows. The flow path 25 is formed so as to correspond to the positions of the bearings 16a and 16b. The flow path 25 is disposed on the side of the bearings 16a and 16b. The flow path 25 is formed in the vicinity of the bearings 16a and 16b. The flow path 26 is formed so as to correspond to the position of the bearing 17. The flow path 26 is disposed at the side of the bearing 17. The flow path 26 is formed in the vicinity of the bearing 17.
(16) The spindle device 10 includes a first coolant supply device 41 that supplies the first coolant to the bearing support part. The first coolant supply device 41 supplies the first coolant to the first flow paths 21, 22 and 23 formed in the housing 12 and the rear housing 13. The first coolant supply device 41 is formed so as to be able to adjust the temperature of the first coolant. The first coolant supply device 41 of the present embodiment includes a pump for supplying a coolant, a chiller unit for cooling the coolant, and a heater for heating the coolant. The chiller unit includes a compressor, an expansion valve, and a heat exchanger. A first temperature sensor 43 is disposed in the middle of a flow path returning from the first flow path 23 to the first coolant supply device 41. The first temperature sensor 43 detects the temperature of the coolant after the housing 12 and the rear housing 13 are cooled.
(17) The bearings 16a and 16b are cooled by the first coolant supplied to the first flow path 21. The bearing 17 is cooled by the first coolant supplied to the first flow path 23. Further, the spindle motor 35 is cooled by the first coolant supplied to the first flow path 22. Note that a coolant may be supplied from another coolant supply device to the first flow path 22 for cooling the spindle motor 35. That is, the device for cooling the spindle motor 35 may be formed separately from the device for cooling the bearings.
(18) The spindle device 10 includes a second coolant supply device 42 that supplies the second coolant to the spindle 14. The second coolant supply device 42 supplies the second coolant to the second flow paths 25 and 26 formed in the spindle 14. The second coolant supply device 42 is formed so as to adjust the temperature of the second coolant. The second coolant supply device 42 of the present embodiment includes a pump for supplying a coolant, and a chiller unit for cooling the coolant in the same way as first coolant supply device 41. A second temperature sensor 44 is disposed in the middle of a flow path returning from the second flow path 25 to the second coolant supply device 42. The second temperature sensor 44 detects the temperature of the coolant after the spindle 14 is cooled.
(19) The temperature sensors 43 and 44 of the present embodiment are formed so as to detect the temperature of the coolant after the spindle 14, the housing 12, and the rear housing 13 are cooled. However, the present invention is not limited to this embodiment. The temperature sensors can be disposed at any positions where the temperature of the coolant can be detected. For example, the temperature sensors may be arranged so as to detect the temperature of the coolant flowing out of the coolant supply devices 41 and 42. Alternatively, the temperature sensors may be arranged so as to detect the temperature of the coolant flowing through the respective flow paths 21, 22, 23, 25, and 26.
(20)
(21) The controller 82 is configured by, for example, a digital computer including a central processing unit (CPU), a random access memory (RAM), a read only memory (ROM), etc., which are connected to one another via a bus line. A machining program 78, in which a procedure for machining a workpiece is set, is input to the machine tool 80. The controller 82 controls the machine body 81 based on the machining program 78.
(22) The controller 82 includes a numerical control unit 83. The numerical control unit 83 transmits feed commands regarding the feed axes to the movement device 91 based on the machining program 78. The movement device 91 moves the tool 18 relative to the workpiece based on the feed commands. The controller 82 includes a spindle control unit 84 for controlling the spindle device 10. The numerical control unit 83 transmits a spindle command for controlling the spindle to the spindle control unit 84 based on the machining program 78. In the machining program 78, the rotational speed of the spindle motor 35 is set. The spindle command includes, for example, a command regarding to the rotational speed of the spindle motor 35 and a command regarding to the flow rate and temperature of the coolant.
(23) The spindle control unit 84 controls the spindle device 10 based on the spindle command. The spindle control unit 84 includes a spindle motor control unit 86 that controls the spindle motor 35. The spindle motor control unit 86 transmits an operation command for the spindle motor 35 to the amplifier 94 based on the spindle command. The operation command for the spindle motor 35 includes the rotational speed of the spindle motor 35. The amplifier 94 supplies electricity to the spindle motor 35 based on the operation command for the spindle motor. The spindle 14 is rotated by driving the spindle motor 35. The rotational speed of the spindle 14 is detected by an encoder 36. The output of the encoder 36 is transmitted to the spindle motor control unit 86. The spindle motor control unit 86 can correct the operation command for the spindle motor 35 based on the output of the encoder 36.
(24) The spindle control unit 84 includes a coolant control unit 87 that controls the coolant supply devices 41 and 42. The coolant control unit 87 transmits an operation command to the first coolant supply device 41 and the second coolant supply device 42. Further, the coolant control unit 87 acquires the temperature of the first coolant from the first temperature sensor 43. The coolant control unit 87 acquires the temperature of the second coolant from the second temperature sensor 44.
(25) The coolant control unit 87 acquires the rotational speed of the spindle motor 35 (rotational speed of the spindle 14) from the spindle motor control unit 86. The coolant control unit 87 controls the first coolant supply device 41 and the second coolant supply device 42 so that the temperature of the coolant varies so as to correspond to the rotational speed of the spindle motor 35. For example, when the temperature of the coolant acquired from the temperature sensors 43 and 44 is higher than a predetermined target temperature, the coolant control unit 87 controls the coolant supply devices 41 and 42 so as to reduce the temperature of the coolant.
(26) The controller 82 includes a storage unit 85 that stores information on the machine tool 80. For example, the storage unit 85 stores the machining program 78, the target temperature of the coolant, and the target flow rate of the coolant. In particular, the storage unit 85 stores the target temperature of the first coolant and the target temperature of the second coolant, which correspond to the rotational speed of the spindle motor 35. The relationship between the rotational speed of the spindle motor 35 and the target temperature of the coolant is predetermined by a formula. The storage unit 85 stores this formula. Alternatively, the relationship between the rotational speed of the spindle motor 35 and the target temperature of the coolant may be predetermined in the correspondence table. The storage unit 85 may store this correspondence table.
(27) Referring to
(28)
(29)
(30)
(31) Referring to
(32) When the spindle rotates, the temperature of the bearings increases due to the friction between the inner ring and the rolling elements of the bearing and the friction between the outer ring and the rolling elements. Referring to
(33) Thus, as the rotational speed of the spindle motor 35 increases, the temperature of the bearings 16a, 16b, and 17 increases and the amount of expansion increases. Further, as the rotational speed of the spindle 14 increases, the centrifugal force increases. Thus, the pressure applied to the bearings 16a, 16b, and 17 increases as the rotational speed of the spindle motor 35 increases.
(34) In particular, in the spindle device 10 of the present embodiment and the spindle device of the comparative example, the spindle rotates at high speed. As a high rotational speed, 20,000 rpm or more can be illustrated, for example. In the spindle device of the comparative example, the increase in pressure applied to the bearings is large in the high-speed range.
(35)
(36) When the temperature of the bearings 16a, 16b, and 17 increases, the radial expansion amount of the bearing support part is larger than the radial expansion amount of the spindle 14. Thus, it is possible to suppress the increase in the pressure applied to the bearings 16a, 16b, and 17. The pressure applied to the bearings in the spindle device of which the material is changed is smaller than the pressure applied to the bearings in the spindle device of the comparative example. In particular, when the spindle 14 rotates at high speed, the increase in the pressure applied to the bearings 16a, 16b, and 17 can be suppressed. As a result, the bearings 16a, 16b, and 17 can be prevented from being damaged, and the life of the bearings 16a, 16b, and 17 can be prevented from being shortened.
(37) The spindle device 10 of the present embodiment is suitable for an apparatus in which the bearings 16a, 16b, and 17 are secured to the housing 12 and the rear housing 13. For example, a spring for adjusting the pressure applied to the front bearing may be disposed inside the spindle device. In such a spindle device, when the temperature of the bearing increases, the increase in the pressure applied to the bearing can be suppressed by the spring. On the other hand, in the spindle device in which the bearing is secured to the bearing support part, the pressure applied to the bearing is likely to increase with the operation of the spindle device. Thus, the effect of the present invention is remarkable.
(38) Referring to
(39) In the range where the rotational speed of the spindle motor 35 is low, the temperature of the coolant can be controlled so as to be the constant reference temperature Tr1 since the increase amount of the pressure received by the bearings is small. Referring to
(40) In the range where the rotational speed of the spindle motor 35 is larger than Nt, the coolant control unit 87 performs a control so that the temperature of the first coolant increases as the rotational speed of the spindle motor 35 increases. That is, the coolant control unit 87 can perform a control for enlarge the increase amount of temperature from the reference temperature Tr1 as the rotational speed of the spindle motor 35 increases. Thus, the first temperature control includes a control for increasing the temperature of the first coolant in accordance with the rotational speed of the spindle motor 35.
(41) Referring to
(42) The coolant control unit 87 adjusts the temperature of the first coolant so that the temperature of the first coolant approaches a target temperature based on the rotational speed. The coolant control unit 87 controls the first coolant supply device 41. For example, in order to increase the temperature of the first coolant, the coolant control unit 87 can perform a control for reducing the cooling capacity of the first coolant supply device 41. Alternatively, the temperature of the first coolant may be increased by driving the heater.
(43) In the range where the rotational speed is larger than Nt, the temperature of the housing 12 and the rear housing 13 can be increased by the first temperature control, as the rotational speed of the spindle motor 35 increases. The expansion amount of the housing 12 and the rear housing 13 can be increased.
(44)
(45) Referring to
(46) Referring to
(47) In the range where the rotational speed of the spindle motor 35 is larger than Nt, the coolant control unit 87 performs a control so that the temperature of the second coolant decreases as the rotational speed of the spindle motor 35 increases. That is, the coolant control unit 87 can perform a control for enlarging the decrease amount of temperature from the reference temperature Tr2 as the rotational speed of the spindle motor 35 increases. Thus, the second temperature control includes a control for reducing the temperature of the second coolant in accordance with the rotational speed of the spindle motor 35.
(48) Referring to
(49)
(50) The spindle device 10 according to the present embodiment includes the first coolant supply device 41 and the second coolant supply device 42. However, the present invention is not limited to this embodiment. The spindle device can include at least one of the first coolant supply device and the second coolant supply device. The spindle device provided with the first coolant supply device can perform the first temperature control. The spindle device provided with the second coolant supply device can perform the second temperature control. Alternatively, the spindle device may not include the coolant supply device.
(51) In the first temperature control and the second temperature control described above, the target temperature of the coolant is changed in the range where the rotational speed of the spindle motor 35 is larger than Nt. However, the present invention is not limited to this embodiment. The target temperature of the coolant can be changed in the range of any rotational speed. For example, in the first temperature control, the target temperature of the first coolant may be increased as the rotational speed increases in the range of all the rotational speeds. In the second temperature control, the target temperature of the second coolant may be reduced as the rotational speed increases in the range of all the rotational speeds.
(52) Any type of rolling bearing can be adopted as the rolling bearing for supporting the spindle. For example, the rolling bearing such as an angular bearing and a roller bearing can be adopted.
(53) The spindle device of the present embodiment holds a tool. However, the present invention is not limited to this embodiment. The spindle device may hold a workpiece. A lathe can be illustrated, as an example, as a machine tool in which the spindle device holds a workpiece. In the lathe, the spindle device can hold and rotate a workpiece while the movement device can move a tool relative to the workpiece.
(54) The above embodiments can be combined as appropriate. In each figure described above, the same reference numerals are applied to the same or corresponding parts. The above embodiments are merely examples and does not limit the invention. Moreover, in the embodiments, the changes of the embodiment indicated in the claims are included.
REFERENCE SIGNS LIST
(55) 10 spindle device 12 housing 13 rear housing 14 spindle 16a, 16b, 17 bearing 18 tool 21, 23, 25, 26 flow path 35 spindle motor 36 encoder 41, 42 coolant supply device 43, 44 temperature sensor 82 control device 86 spindle motor control unit 87 coolant control unit