Controlled turbulence system
11149766 · 2021-10-19
Assignee
Inventors
- Elario Dino Dalmas, II (Macungie, PA, US)
- Brett James Leathers (Allentown, PA, US)
- Douglas Charles Shoenberger (Coopersburg, PA, US)
Cpc classification
F15D1/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15D1/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A controlled turbulence system is disclosed to have a surface and means configured to induce a first wave form in a working fluid along the surface. Some embodiments of the invention may include a second means configured to induce a second wave form in the working fluid, wherein the first wave form and the second wave form have different frequencies. The first and/or second means may be provided as fields of pockets formed in the surface or wave-based generators.
Claims
1. A controlled turbulence system comprising: a surface configured to be provided adjacent to a working fluid flowing substantially from an upstream location to a downstream location relative to the surface; a first means configured to induce a first wave form in the working fluid along the surface adjacent to the working fluid; a second means configured to induce a second wave form in the working fluid along the surface adjacent to the working fluid, wherein the first means is disposed upstream from the second means, wherein the first wave form and the second wave form have different frequencies, and wherein the first wave form and the second wave form cooperate in the working fluid to create a turbulence boundary layer in the working fluid along the surface.
2. The system of claim 1 wherein the first means comprises a plurality of laterally spaced pockets arranged in plurality of rows to form a field of pockets on or through the surface.
3. The system of claim 2 wherein the second means comprises a plurality of laterally spaced pockets arranged in a plurality of rows to form a field of pockets on or through the surface, and wherein the plurality of laterally spaced pockets comprising the second means have one or more dimensions that are different from one or more corresponding dimensions of the laterally spaced pockets comprising the first means.
4. The system of claim 2 wherein the second means comprises a transducer.
5. The system of claim 2 wherein the plurality of laterally spaced pockets comprising the first means have one or more dimensions, and wherein said system further comprises an apparatus configured to vary the one or more dimensions.
6. The system of claim 5 further comprising a closed-loop feedback device configured to assist in control of the apparatus configured to vary the one or more dimensions.
7. The system of claim 5 wherein the apparatus configured to vary the one or more dimensions includes pins or bellows disposed in the plurality of laterally spaced pockets, and wherein said pins or bellows are configured to move relative to the plurality of laterally spaced pockets.
8. The system of claim 5 wherein the apparatus configured to vary the one or more dimensions comprises means for deforming the surface.
9. The system of claim 1 further comprising an actuator for varying the position of the first means relative to the second means.
10. The system of claim 1 wherein the first means is a transducer.
11. The system of claim 1 wherein the first and second wave forms are three dimensional.
12. The system of claim 1 where the first means and the second means are transducers.
13. The controlled turbulence system of claim 1 wherein: the first means is a first plurality of laterally spaced pockets arranged in a plurality of rows to form a first field of pockets on or through the surface, the second means is a second plurality of laterally spaced pockets arranged in a plurality of rows to form a second field of pockets on or through the surface, each of the pockets in the first field of pockets have a first dimension of the same magnitude, the first dimension magnitude of each of the pockets in the first field of pockets is configured to induce the first wave form in the working fluid along the surface adjacent to the working fluid, each of the pockets in the second field of pockets have the first dimension of the same magnitude, the first dimension magnitude of each of the pockets in the second field of pockets is configured to induce the second wave form in the working fluid along the surface adjacent to the working fluid, and the magnitude of the first dimension of each of the pockets in the first field of pockets is different than the magnitude of the first dimension of each of the pockets in the second field of pockets.
14. A controlled turbulence system comprising: a surface; a plurality of laterally spaced pockets arranged in plurality of rows to form a first field of pockets on or through the surface; and an apparatus configured to vary one or more dimensions of the plurality of laterally spaced pockets, wherein the apparatus and the plurality of laterally spaced pockets are configured to cooperate to create a turbulence boundary layer in a working fluid provided along the surface, wherein the working fluid flows substantially from an upstream location to a downstream location relative to the surface, and wherein the apparatus is disposed upstream from the plurality of laterally spaced pockets.
15. The system of claim 14 further comprising a plurality of laterally spaced pockets arranged in a plurality of rows to form a second field of pockets on or through the surface, and wherein the plurality of laterally spaced pockets comprising the first field of pockets have one or more dimensions that are different from one or more corresponding dimensions of the laterally spaced pockets comprising the second field of pockets.
16. The system of claim 14 further comprising a transducer.
17. The system of claim 14 further comprising a closed-loop feedback device configured to assist in control of the apparatus configured to vary the one or more dimensions.
18. The system of claim 14 wherein the apparatus configured to vary the one or more dimensions includes pins or bellows disposed in the plurality of laterally spaced pockets arranged in rows to form the first field of pockets, and wherein said pins or bellows are configured to move relative to the plurality of laterally spaced pockets arranged in rows to form the first field of pockets.
19. The system of claim 14 wherein the apparatus configured to vary the one or more dimensions comprises means for deforming the surface.
20. The system of claim 14 further comprising an equalizing groove formed on or through the surface in the field of pockets.
21. A method of creating a turbulence boundary layer in a working fluid along a surface adjacent to the working fluid, said working fluid flowing substantially from an upstream location to a downstream location relative to the surface, comprising the steps of: inducing a first wave form in the working fluid along the surface adjacent to the working fluid at an upstream location; inducing a second wave form in the working fluid along the surface adjacent to the working fluid at a downstream location, wherein the first wave form and the second wave form have different frequencies, and wherein the first wave form and the second wave form cooperate in the working fluid to create a turbulence boundary layer in the working fluid along the surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order to assist the understanding of this invention, reference will now be made to the appended drawings, in which like reference characters refer to like elements. The drawings are exemplary only and should not be construed as limiting the invention.
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(18) Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. With reference to
(19) Applicant regards pockets 21, 22 and grooves 20 formed “on” the surface 24 to mean the same thing as being formed “in” the surface. In both cases, the pockets 21, 22 and grooves 20 extend inward from the outer most surface of the surface 24 surrounding the pockets and grooves.
(20) Preferably, but not necessarily, the first pockets 21 in the first field 21A may be of like dimension in terms of overall shape, shape at the mouth, shape at the base, height, width, diameter, depth, and/or volume. Similarly, the second pockets 22 in the second field 22A may be of like dimension in terms of overall shape, shape at the mouth, shape at the base, height, width, diameter, depth, and/or volume. The first pockets 21 may be arranged in the first field 21A in at least one row, or more preferably, in a grid or array pattern consisting of two or more spaced columns and rows of like pockets. Similarly, the second pockets 22 may be arranged in the second field 22A in at least one row, or more preferably, in a grid or array pattern consisting of two or more spaced columns and rows of like pockets. The number, shape, size and arrangement of the lands 23, pockets 21, 22 and equalizing grooves 20 shown in the drawing figures were selected for ease of discussion and illustration and are not considered limiting. Alternatively, the pockets in the first and second fields 21A, 22A may be spaced in a pattern with variation in the spacing between the pockets and/or fields.
(21) Pocket 21, 22 depths that are generally 1.5 or greater times the pocket diameter or greater may be superior in terms of ability to create a controlled turbulence boundary layer in a working fluid. Pocket depths less than this may tend to produce less powerful vortexes and/or less controlled turbulence. These less powerful effects may tend to increase the flow acceleration much closer to the surface 24 on which the pockets 21, 22 are provided.
(22) Each of the first and second fields 21A and 22A of pockets 21, 22 may extend in two (x and y) dimensions on a planar surface or extend in two dimensions on the surface of an object curved in space (e.g., see
(23) With reference to
(24) The proximal controlled turbulence area 211 may induce drag-reducing effects at the boundary 212. The distal reduced turbulence area 213 may have laminar motion due to the decreased drag. The proximal controlled turbulence area 211 may further induce an accelerating effect that may create accelerated laminar motion in the distal reduced turbulence area 213.
(25) Should a second surface or equivalent (not illustrated) be provided in close proximity to the controlled turbulence system 25 formed in the first surface 24, it may decrease the thickness of the reduced turbulence area 213 or eliminate it completely based upon the amount of spacing between the two surfaces, surface and fluid characteristics, and ambient environment conditions. When the second surface or equivalent is provided in close proximity to the controlled turbulence system 25 in the first surface 24, it also may decrease the thickness of the controlled turbulence area 211 or eliminate it completely based upon the same factors.
(26) The proximal controlled turbulence area 211 boundary layer 212 may be generated as the result of the pressure difference in the working fluid caused by the pockets 21, 22. As the working fluid experiences motion relative to the surface 24, the pressure and temperature of the working fluid may rise and produce a working fluid pressure differential between the rows of pockets 21, 22. The speed and pressure change of the working fluid may be a function of the geometry and arrangement of the pockets 21, 22.
(27) With continued reference to
(28) As a result of the foregoing, each pocket 21, 22 and equalizing groove 20 may induce a wave form in the working fluid having a select frequency and wave behavior which may be dependent upon its dimensions, such as diameter and depth, internal volume, external volume surrounding the feature, and other attributes, such as but not limited to surface roughness, sharp or smooth edges, and internal geometric shapes which may include a neck-down area similar to a de Laval nozzle (not illustrated) and/or a resonant chamber similar to a Helmholtz-like resonator. Applicant uses the terms “wave” and “wave form” interchangeably.
(29) Therefore, the pattern of such pockets 21, 22 within a controlled turbulence system may induce and/or respond to frequencies and the associated harmonic resonances in odd or both even and odd harmonics, dependent upon the materials in the system and location and geometry of such pockets, as a course of normal intended function of the system. These frequencies and wave phenomenon may interact in a pattern due to propagation delay, transmission media properties, reflection/refraction patterns, transmission losses, and the geometry of the area(s) in which these waves propagate. The wave forms may induce coherent motion phenomenons that may be vortexes that may create the boundary layer.
(30) The waves may merge in multi-dimensional (2D and 3D) emission patterns within the controlled turbulence system with such operations as but not limited to: addition, subtraction, multiplication, division, powers, and functions. These wave interactions may induce other phenomenon, such as but not limited to vortexes, spirals, and directional forces. These phenomena may be time dependent with regard to their magnitudes, orientations, directions, or other such quantifiable characteristics. These phenomena also may be dependent upon material movement, field strength, wave strength, or applied energies to or within the controlled turbulence system. These phenomena may give rise to secondary, tertiary, etc. effects that may further depend on the construction materials used within the system.
(31) The geometry of the controlled turbulence system, including but not limited to the geometry of the pockets 21, 22, may induce harmony or dis-harmony of the resulting phenomenon (i.e., vortices, spirals, and directional forces) which may be induced by the pattern of pockets 21, 22 and equalizing grooves 20 within the controlled turbulence system 25. Should harmonic resonance be a desired behavior of the system, it may be advantageous to use musical notes and octaves as a functional construct wherein musical notes are 2.sup.(1/12) multiplicative or divisive steps from a defined base frequency. Octaves are a full range of twelve notes, such that like notes in different octaves are mathematically related by a doubling or halving of one of the frequencies. As a result, pockets or other features generating harmonious notes (e.g., those separated by one full octave) forming chords and frequency-wave functions may be used to achieve a controlled turbulence system.
(32) Controlled turbulence systems may be designed to induce frequencies that combine in a manner to emulate chords by selecting pocket or other feature geometries to induce emission patterns and frequencies that interact in a definable and desirable physical manner. These chords may induce effects which, when examined as a whole, may produce functional effects greater than the effects of individual component contributions. These effects may result from internal cooperative wave interactions producing harmonic effects within the wave field. This may induce other features to have strengthened or weakened function within the controlled turbulence system pattern in a time and/or space dependent function. The functional result of which may be tailored by the controlled turbulence system pattern design for its intended functional scale, application, and materials within or interacting with the system.
(33) The material used to create surface 24 on which the first and second fields 21A and 22A are provided may also impact the resulting turbulent effect. Some materials, particularly alloys and composites, may have tunable inherent resonant frequencies that may be dependent upon the geometry of the components, the percentages of materials used in the alloy or composite, the materials used in the alloy or composite, heat and surface treatments, and the intended operating temperature of the controlled turbulence system 25. Therefore, intended operational temperatures and fault condition temperatures should be considered when designing the system 25.
(34) Wave patterns produced by a pattern and/or field of pockets 21A, 22A and/or equalizing grooves 20 (collectively, “features”) may be proportional to the scale of the system and materials forming the features. For example, a small controlled turbulence system 25 pattern of features may induce atomic scale or sub-atomic scale waves in such spectrums as the electro-magnetic spectrum or it may induce quantum scale wave effects. These waves may induce secondary, tertiary, etc. effects within other materials to produce other desirable system functions, such as but not limited to sound emissions, light emissions, energetic particle emissions, quantum spin orientation, electrostatic fields, magnetic fields, or voltage/current flow control. Similarly, large-scale effects may be produced when the controlled turbulence system 25 pattern is created on a large scale. The system as a whole may be increased proportionally in all respects from small scale to large scale. Alternatively, the system may be scaled to a larger surface by merely changing the number and/or type of features and/or the spacing between such features.
(35) In a second embodiment of the invention, mechanical methods may be employed to allow adjustability of the controlled turbulence system. As illustrated in
(36) As further illustrated in
(37) With continued reference to
(38) With reference to
(39) The pins 104 and/or the pockets 102 may incorporate a seal 103, such as but not limited to O-rings. The surface 101 may be opposed by an optional surface 100. It is appreciated that this optional surface 100 may be fixed or moveable (not illustrated) if present. It also is appreciated that the optional surface 100 may contain a controlled turbulence system pattern (not illustrated). It is appreciated that a virtual surface, a fluid boundary, or fluid flows may functionally replace the optional surface 100.
(40) With continued reference to
(41) With reference to
(42) The billows 83 may be connected to a billow plate 87. The billow plate 87 may be connected to a billow plate actuator 82. It is appreciated that each billow 83 may have its own actuator 82 (not illustrated) or that separate groups of billows may each have an actuator (not illustrated) thereby allowing the controlled turbulence system to have finer control or zone-based control. It also is appreciated that the billows 83 may be moved by manual means such as but not limited to adjustment screws or other manual positioning methods such as cams. The position of the actuator 82, billows 83, and/or billow plate 87 may be detected by position sensor 84. The flow, pressure, temperature, or other quantifiable measurements may be detected by a closed-loop feedback sensor 85. A control system 86 may adjust the actuator 82 in response to sensors 84, 85 and/or other optional additional control units (not illustrated).
(43) With reference to
(44) The controlled turbulence system embodiments may be employed on a single surface to induce aerodynamic effects on the surrounding fluid flow. The surrounding fluid flow may produce effects on any object that may be within or affected by the fluid flow. Some examples of such aerodynamic applications are illustrated in
(45) With reference to
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(48) In
(49) With reference to
(50) The wave based generators 200 may be provided, for example, by ultrasound transducers. The desired wave pattern to produce virtual surface 203 may be generated using a control unit 205 for the generators 200 coupled to one or more feedback sensor(s) 204 to make adjustments in real time. The control unit 205 may adjust (i.e., tune) the virtual surface 203 based on feedback from sensor(s) 204. The wave pattern may be adjusted to needs in real-time in response to other optional additional control units (not illustrated). This may include, but may not be limited to, adjusting the virtual feature locations and geometries, adjusting the shape or location of the virtual surface 203, adjusting the roughness of the virtual surface, and changing the number of virtual features in the virtual surface. This may allow a completely adjustable controlled turbulence system pattern for some applications. Such applications may involve low density gases with low density or small suspended particles.
(51) It may also be important to consider the working fluid in which the virtual surface 203 may be created when selecting the frequency output of the wave based generators. Differences in fluid density, fluid temperature, fluid cavitation, and non-Newtonian fluid behavior may influence system function. The system may also be calibrated for different working fluids or different batches of working fluids, depending upon the characteristics of the working fluids. Such differences may require consideration in refined working fluids, such as petroleum products.
(52) In
(53) Additional energy may be added or removed from the
(54) With reference to
(55) Similarly, a pumping action may be induced by increasing the excitation of sections of the pattern while decreasing the excitation of other sections of the system. This excitation pattern action may be similar to positive displacement style pumping provided by a peristaltic pump. This may be achieved by using pockets 172 capable of inducing wave forms of various frequencies and exciting or depressing these areas of pockets by imparting different wave frequencies to the system. This difference of excitation may cause a variance of flow in different sections of the system.
(56) The system may also be excited in differing sections of differing areas and at different orientations to the intended flow direction. Different pattern sections may be excited at different rates thereby moving material at an accelerated rate towards a slower moving excitation area. This may produce a compressing action within the pattern in a manner similar to that achieved using turbines or wave-rotor compressors. This excitation may also be progressively propagated through the system in a manner to generate acceleration of the material flow through the device. These pattern excitation schemes may generate actions similar to traditional valves, compressors, and/or pumps without the need for moving components.
(57) The presented controlled turbulence system device may be used to provide a motionless control valve, compressor, and/or pump, which may function by controlled wave actions. It may have increased reliability in high value processes, as well as processes that require elaborate start-up and shut-down procedures. This may allow the system to have greater up time with longer intervals between planned maintenance and functional system validations. However, it is appreciated that previously presented configurations using moveable surfaces, adjustable patterns, deformable surfaces, and virtual surfaces may provide similar function albeit with shorter intervals between planned maintenance and functional system validations. It also is appreciated that the previously presented configurations using moveable surfaces may be employed in conjunction with the wave-based configuration presented here as a failsafe over-ride and/or protection during power failure, control system malfunction, and/or other undesired system states.
(58) As will be understood by those skilled in the art, the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The elements described above are provided as illustrative examples of one technique for implementing the invention. One skilled in the art will recognize that many other implementations are possible without departing from the present invention as recited in the claims. For example, the pockets and/or pattern of pockets need not be uniform and/or the lands need not be flat without departing from the intended scope of the invention. Accordingly, the disclosure of the present invention is intended to be illustrative, but not limiting, of the scope of the invention. It is intended that the present invention cover all such modifications and variations of the invention, provided they come within the scope of the appended claims and their equivalents.